ARC Flex 2JB Industrial Radio Remote Controller Instruction Manual

: June 3, 2024
: ARC

ARC Flex 2JB Industrial Radio Remote Controller Instruction Manual

Introduction

The Flex 2JB transmitter handset is designed for control of industrial equipment and machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes, electric hoists, winches, monorails, conveyor belts, mining equipment, and all other material handling equipment where wireless control is preferred.

Each Flex 2JB consists of a transmitter handset. Other standard-equipped accessories include transmitter waist belt, vinyl pouch, pushbutton labels, LED labels, instruction manual CD.

List of notable features include:

Advanced Controls – the system utilizes dual advanced microprocessor controls with 32bit CRC and Hamming Code, providing ultra fast, safe, precise, and error-free encoding and decoding.
Frequency Hopping RF Transceiver – the system automatically search and lock onto a free and uninterrupted channel at every system startup or during operation when encountering radio interference. The system is also capable of two-way communication between the transmitter and receiver and as well as receiver to receiver with system status and relay output feedbacks.
Zero-G Sensor Imbedded – the transmitter is embedded with a Zero G sensor to guard against any unintended control of the crane or equipment when transmitter is thrown or dropped.
Wireless Remote Pairing Function – system information can be transferred wirelessly between two transmitters or between a transmitter and a receiver without the hassle of resetting the spares.
Reliable Pushbuttons – the pushbuttons have gold plated contacts and are rated for more than two million press cycles. The defined snap-action steps provide positive tactile feedback even wearing gloves.
Low Power Consumption – requires four “AA” alkaline batteries for more than 120 hours of uninterrupted operation between replacements.
Durable Nylon and Fiberglass Composite Enclosures – highly resistance to breakage and deformation even in the most abusive environments. The receiver enclosures and output cables are UL94-V0 rated. The transmitter and receiver enclosures are IP66 rated.
Full Compliance – all systems are fully complied with the FCC Part 15 Rules and European Safety Standards.
Other Optional Accessories and Features –Ni-MH rechargeable batteries, power adapter

Radio Controlled Safety

WARNINGS and CAUTIONS

Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment.

WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physical hazards. Warnings are highlighted as shown below:

WARNING

CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in damage to, or destruction of equipment, or loss of functional effectiveness. Cautions are highlighted as shown below:

CAUTION

WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED.

The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state, or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any radio equipment. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System.

Please do not to position the equipment so that it is difficult to operate the disconnecting device.

The charging compartment has a charging device for rechargeable batteries, and non-rechargeable batteries can also be installed in the battery compartment, but charging of non rechargeable batteries is prohibited.

CRITICAL INSTALLATION CONSIDERATIONS

WARNING

PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST, LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DEENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT.

GENERAL

Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is operated in areas where people are working in close proximity to the material handling equipment. The operator must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life.

PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES

Only properly trained persons designated by management should be permitted to operate radio controlled equipment.

Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.

Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment control, or is under the influence of alcohol or drugs.

SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS

Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio controlled equipment.

The operator should:

have knowledge of hazards pertaining to equipment operation
have knowledge of safety rules for radio controlled equipment
have the ability to judge distance of moving objects
know how to properly test prior to operation
be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or other material handling equipment being operated
have knowledge of the use of equipment warning lights and alarms
have knowledge of the proper storage space for a radio control transmitter when not in use
be trained in transferring a radio control transmitter to another person
be trained how and when to report unsafe or unusual operating conditions
test the transmitter emergency stop and all warning devices prior to operation; testing should be done on each shift, without a load
be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or other material handling equipment that utilizes the radio control
know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points
continuously watch and monitor status of lifted loads
know and follow cable and hook inspection procedures
know and follow the local lockout and tagout procedures when servicing radio controlled equipment
know and follow all applicable operating and maintenance manuals, safety procedures, regulatory requirements, and industry standards and codes

The operator shall not:

lift or move more than the rated load
operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller
use the crane, hoist or lifting device to lift, support or transport people
lift or carry any loads over people
operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points
operate a crane, hoist or lifting device when the device is not centered over the load
operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum or sheave
operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment.
change any settings or controls without authorization and proper training
remove or obscure any warning or safety labels or tags
leave any load unattended while lifted
leave power on the radio controlled equipment when the equipment is not in operation
operate any material handling equipment using a damaged controller because the unit may be unsafe
operate manual motions with other than manual power
operate radio controlled equipment when low battery indicator is on.

WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

TRANSMITTER UNIT

Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter unit should always be placed there when not in use. This precaution will help prevent unauthorized people from operating the material handling equipment.

Spare transmitters should be stored in a secure storage space and only removed from the storage space after the current transmitter in use has been turned OFF, taken out of the service area and secured.

PRE-OPERATION TEST

At the start of each work shift, or when a new operator takes control of the crane, operators should do, as a minimum, the following steps before making lifts with any crane or hoist:

Test all warning devices.
Test all direction and speed controls.
Test the transmitter emergency stop.

BATTERIES

WARNING
KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES. IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

Used symbol description

Equipment Recycling: The production and operation of this e uipment
requires the recycling and utilization of natural resources. If the product is not processed properly when it is scrapped, this device may contain
There are substances that are harmful to the environment or human health. To avoid the release of such substances into the environment and to reduce the use of natural resources, it is recommended that you recycle this product through a suitable system to ensure that most of the materials are properly recycled or reused.

Method cleaning products

Wipe the dust, smudges and stains on the surface of the product with a damp, lint-free cloth.

Product Maintenance

Do not drop or damage the controller. Drop controllers can cause delicate electronic parts to loosen and affect the use of functions

EMI CORE

In order to effectively reduce the amount of electromagnetic wave radiation, EMI Core must be installed in the DC output power cord 5-8 cm, clasp ferrite powder core and wrap 2 circles. For safety reasons, Users should not damage or remove the components.
EMI Core Instructions

General Information

Transmitter

FLEX 2JB External Illustration

SW1 Button or Toggle
SW2 Button or Toggle
SW3 Button or Toggle
SW4 Button or Toggle
SW5 Button or Toggle
Status LED Indicator
Right (R) Joystick
Left (L) Joystick
SW6 Button
SW7 Button
Waist Belt Attachment Slot
START Button
E-Stop Button
System Information
Battery Cover Screw
DC Jack

Operating Procedures

General Operation

a. Reset the red emergency E-STOP button located on the Right hand side of the transmitter by pulling it outward or rotating it clockwise.
b. After turning on the transmitter power, check the Status LED on the transmitter for any sign of system irregularities. If the transmitter is in good working order the Status LED will display constant green for up to 2 seconds at power on (no faults detected).
c. Press the green START button for up to two (2) seconds to activate the receiver mains. When the receiver MAIN relays are activated the Status LED will change from constant green to constant orange (system on). The same START position becomes an auxiliary function thereafter. Then press any pushbutton on the transmitter to begin operation. Pressing any pushbutton prior to executing the START command at system startup will result in no signals transmitted (Status LED blinks orange).
d. In case of an emergency, press down the E-STOP button to disconnect the receiver MAIN relays and the transmitter power. To resume operation, rotate the E-STOP button clockwise, the button will pop up. Then rotate the power switch key to the START position for up to 2 seconds to reconnect the receiver MAIN relays. For safety, executing the START command is strictly required every time when the transmitter is turned on or after every E-STOP button reset.
e. After 1 minute or 5 minutes of inactivity (pushbutton not pressed) the receiver MAIN relays are temporarily disconnected. Press any pushbutton or execute the START command to resume operation. The receiver MAIN relays are also temporarily disconnected when the system encounters strong radio interference, dead spots, low battery condition, and system out of operating range.
f. Turn off the transmitter power by pressing down the E-STOP button, it will disconnect the transmitter power and the receiver MAIN relays altogether (Status LED blinks 3 reds and then shuts off)

Changing Batteries

Changing transmitter batteries (“AA” alkaline battery x 4) by unscrewing the battery cover located on the backside of the transmitter. During battery installation make sure the batteries are installed correctly, with “+” to “+” charge and “–” to “–” charge. Also make sure the screw is tightened after battery installation to avoid water, moisture, dirt, grease, and other liquid penetration.
Changing Batteries

Status Light Indications

Transmitter Status Indications

Type

| Display Type|

Indication

---|---|---
1| Constant red| Voltage below 1.8V at initial power on or during operation
Voltage below 1.75V during operation (receiver MAIN relays shut off)
2| 1 red blink followed by a 2-second pause| Voltage below 1.85V during operation (change batteries suggested)
3A| 2 red blinks followed by a 2-second pause| Defective or jammed pushbutton detected at initial power on
3B| No light displayed| When defective pushbutton condition occurs (2 red blinks, type 3A above), find out which pushbutton is defective by pressing all of them one at a time. If the pushbutton is in good working order when pressed, the Status LED is off. If the Status LED maintained 2 red blinks then the pushbutton is defective.
4| 4 red blinks followed by a 2-second pause| Transmitter is unable to lock onto the assigned channel
5| Constant green for up to 2 seconds| Transmitter power on with no faults detected
6| Blinking green| Transmission in progress
7| 2 orange blinks followed by a 2-second pause| Receiver MAIN relays jammed or defective
8| 3 orange blinks followed by a 2-second pause| Decoding processors defective
9| Blinking orange| Pressing any pushbutton prior to executing the START command at power on

PRODUCT MANUAL SAFETY INFORMATION

Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for material handling applications. This manual has been prepared by ARC to provide information and recommendations for the installation, use, operation and service of ARC’s material handling products and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC Products should know, understand, and follow the instructions and safety recommendations in this manual for ARC Products.

The recommendations in this manual do not take precedence over any of the following requirements relating to cranes, hoists lifting devices or other material handling equipment which use or include ARC Products:

Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio system is used.
Plant safety rules and procedures of the employers and the owners of facilities where the ARC Products are being used.
Safety standards and practices for the industries in which ARC Products are used.

This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users and operators of the ARC Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained. No one should use ARC Products prior to becoming familiar with and being trained in these requirements and the instructions and safety recommendations in this manual.

WARRANTY INFORMATION

For information on ARC’s product warranties, please contact ARC representative nearest to you or visit www.advanced-radiotech.com.

FCC WARNINGS and CAUTIONS

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

This device may not cause harmful interference, and
this device must accept any interference received, including interference that may cause undesired operation of the device.

(b) For a Class B digital device or peripheral, the instructions furnished the user shall include the following or similar statement, placed in a prominent location in the text of the manual:

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications not expressly approved by the party responsible for compliance could void the authority to operate equipment.
This device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter.
End-users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance.

For portable operation, this device has been tested and meets FCC RF exposure guidelines. When used with an accessory that contains metal may not ensure compliance with FCC RF exposure guidelines.

IC WARNINGS

RSS-Gen Issue 4 8.4
According to RSS-Gen Issue 4 section 8.4, User manuals for licence-exempt radio apparatus shall contain the following text, or an equivalent notice that shall be displayed in a conspicuous location, either in the user manual or on the device, or both:

This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions:

This device may not cause interference; and
This device must accept any interference, including interference that may cause undesired operation of the device.

Industry Canada ICES-003 Compliance Label:
CAN ICES-3 (B)/NMB-3(B)

For portable operation, this device has been tested and meets RF exposure guidelines when used with an accessory that contains no metal. Use of other accessories may not ensure compliance with RF exposure guidelines.

Service Information

Your New Radio Remote Control System

Thank you for your purchase of ARC Flex 2JB radio remote control system. Without a doubt, our Flex 2JB is the ultimate solution for providing precise, undeterred, and safe control of your material.

If your product ever needs modification or service, please contact our representative in your countryor at the following location:

World Headquarter:
Advanced Radiotech Corporation
No. 3, South 1st Road, Chien Chen District,
Kaohsiung City, Taiwan
Telephone: +886 7 812 8112
Fax Number: +886 7 812 8119
Website: www.advanced-radiotech.com

E-mails:
[email protected]
[email protected]

All rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of ARC.

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