INFICON SL3000EX Sniffer Leak Detectors Instruction Manual

Translation of the original operating instructions
Sniffer line
SL3000EX

Catalog No. 525-008, 525-009
From software version — linj10en1-03-(2111)

INFICON GmbH
Bonner Strasse 498
50968 Cologne, Germany

About this manual

These operating instructions describe the setup and maintenance of the SL3000EX sniffer line.
Product names may occur in the document, which are added for identification purposes only and belong to the respective owner of the rights.

Target groups

This instruction manual is intended for operators and technically qualified personnel with experience in leak detection technology and the integration of leak detectors in leak detection systems. In addition, the installation and use of the device require knowledge of electronic interfaces.

Warnings

DANGER Imminent hazard resulting in death or serious injuries
WARNING Hazardous situation resulting in potential death or serious injuries
CAUTION Hazardous situation resulting in minor injuries
NOTICE Hazardous situation resulting in damage to property or the environment

Safety

Intended use

The SL3000EX sniffer line is used to locate gas leaks on test objects in conjunction with the Ecotec E3000 leak device in Zone 2 hazardous areas.

Incorrect usage

• Extension of the cable between interface box and Ecotec E3000.
• Installation of the Interface-Box or Ecotec E3000 in explosive areas.
• Use with devices other than Ecotec E3000
• Use in radioactive areas
• Use of accessories or spare parts, which are not included in this instruction manual
• Use outside the technical specifications, see “Technical Specifications”
• Testing of wet or damp test objects
• Pumping off solids · Suctioning of liquids into the device
• Using the device with detectable defects or defective power switch
• Use of the device in ATEX Zone 0 and ATEX Zone 1.

Duties of the operator

• Read, observe, and follow the information in this manual and in the work instructions provided by the owner. This concerns in particular the safety and warning instructions.
• Always observe the complete operating instructions for all work.
• If you have any questions about operation or maintenance that are not answered in this manual, contact customer service.

Owner requirements

The following notes are for companies or any person who is responsible for the safety and effective use of the product by the user, employees or third parties.

Safety-conscious operation

• Operate the device only if it is in perfect technical condition and has no damage.
• Only operate the device properly in accordance with this instruction manual, in a safety and risk conscious manner.
• Adhere to the following regulations and observe their compliance: ­
  • Intended use ­
  • Universally valid safety and accident prevention regulations ­
  • International, national and local standards and guidelines ­
  • Additional device-related provisions and regulations
• Only use original parts or parts approved by the manufacturer.
• Keep this instruction manual available on site.

Personnel qualifications

• Only instructed personnel should be permitted to work with and on the device. The instructed personnel must have received training on the device.
• Make sure that authorized personnel have read and understood the instruction manual and all other applicable documents.

Scope of delivery

SL3000EX 5m, including 385mm flexible sniffer tip
or
SL3000EX 10m, including 600mm flexible sniffer tip| 1
Operating manual| 1

Description

SL3000EX

The SL3000EX sniffer line is used to locate gas leaks on test objects in conjunction with the Ecotec E3000 leak detector.
The sniffer line consists of a multi-function cable, a sniffer handle, a sniffer tip and an interface box.

Construction

CAUTION
Danger of blockage due to liquids
Liquid may destroy the device.
► Do not draw in any liquids (e.g. water or adhesives).

There are two push buttons on the sniffer handle. Pressing the left button sets the background display to ZERO. For more information on the functions of these buttons, refer to the operating instructions of the leak detectors used.

SL3000EX with flexible sniffer tip

A water protection tip must not be used.

Technical data

Name plates SL3000EX

Fig. 1: Name plates SL3000EX

EX certification (intrinsic safety)

EX marking
Sniffer line| Ex ic IIB T4 EPL Gc
 II 3G
---|---
EX marking
Interface-Box| [Ex ic Gc] IIB
Um: 250 V, Po: 28 mW, lo:16 mW, Uo: 7.14V

Table 1: EX marking

Mechanical data

SL3000EX

Gas flow| (160 sccm)
Connection on the device| Via separate socket on the device
SL3000EX
Acknowledge faults via buttons on the sniffer probe| Yes
End standby via a button on the sniffer probe| Yes
Acknowledge calibration via a button on the sniffer
probe| Yes

Electrical data

SL3000EX

Operating voltage| 5V
Mains frequency| DC voltage
Power consumption| 20 VA

Ambient conditions

SL3000EX

Max. height above sea level| 2000 m
Maximum relative humidity| 75% to 31 °C and 50% above 31 °C
Max. storage temperature| -20 °C to +60 °C
Permissible ambient temperature (during operation)| 5 °C to 40 °C

Installation

DANGER
Explosion hazard from wrong or missing grounding
Wrong or missing grounding can cause sparks. This can ignite the surrounding potentially explosive atmosphere.

► The device may only be operated with the protective earth wire connected.
• Observe the grounding requirements for type of protection Ex i according to IEC/EN 60079-14.
► Connect a protective earth wire from the interface box to the protective earth of the main supply system.
► Ensure that the external grounding connections are exist, are in good condition, and are not damaged or corroded.

DANGER
Explosion hazard due to gas accumulation in the Ecotec E3000
If the unit fans fail, gas may accumulate in the Ecotec E3000.
► Remove the test probe from the leakage area in case of a rough leakage.

NOTICE
The cable for the protective earth wire connection is not part of the scope of delivery and must be provided by the user. The cross-section of the protective earth wire must be at least 4 mm² or 12 AWG.

For connection to the leak detector Ecotec E3000, the sniffer line is connected to the connection socket provided on the front of the device for this purpose. The sniffer line communicates with the leak detector via multi function cable cable and is supplied with power via the data cable.

Fig. 2: The grounding strap (here yellow-green) must be attached to the protective earth connection of the interface box!

• The leak detector is supplied by an electric circuit that meets the requirements for “Limited-energy circuits” of EN 61010-1.
• The protective conductor of the interface box is connected.
  ► Connect the sniffer line to the leak detector.
  The sniffer line is now ready for operation.

Application area

Maintenance

Maintenance sniffer tip

Supplementary pack set

Change cotton filters in the sniffer tip

• The cotton filters in the sniffer tip are dirty (brass capillary filters).
• The capillary filter is not removed.
  1. Carefully remove both cotton beads from the front using the pointed end of the needle tip tool.
  Note: The metal filter behind it is maintenance-free and must not be damaged or moved out of position by the needle point tool. This would impair the effectiveness of the metal filter. For the position of the metal filter, see also “SL3000EX [►} 8]”.
  2. Using the blunt end of the needle tip tool, stuff two clean cotton filters into the capillary filter.

Capillary filter change with flexible sniffer tip

• A damaged brass capillary filter should be replaced with another brass capillary filter. A capillary filter made of plastic must not be used.
  1. Unscrew the capillary filter.
  2. Take the new brass capillary filter and slide an intact O-ring over the thread for sealing. The capillary filter already has the necessary filters installed.
  3. Screw the new capillary filter onto the sniffer tip hand-tight.

NOTICE
Perform a leakage resistance check “Checking connection between capillary filter and ground [} 16]” after each capillary filter change.

Capillary filter change with rigid sniffer tip

• A damaged brass capillary filter should be replaced with another brass capillary filter. A capillary filter made of plastic must not be used.
  1. Unscrew the capillary filter.
  2. Screw a new brass capillary filter onto the sniffer tip hand tight. The capillary filter already has the necessary filters installed. An O-ring for sealing is not required.

NOTICE
Perform a leakage resistance check “Checking connection between capillary filter and ground [►} 16]” after each capillary filter change.

Check / replace sinter filter and O-ring

• The leak detector is switched off and the sniffer line is removed.
• The sniffer tube is removed from the sniffer handle.
  1. Loosen the two fastening screws.
  2. Remove the O-ring and the sinter filter.
  3. Visually inspect the sinter filter and the O-ring for dirt and damage.
  • If you notice any damage or contamination, replace the O-ring with the sinter filter.
  4. Reinsert the O-ring with the sintered filter into the sniffer tip.
  5. Screw the sniffer tube back on to the sniffer handle.
  • The sniffer line is ready to be used again.

NOTICE
Perform a leakage resistance check “Checking connection between capillary filter and ground [►} 16]” after each sintered filter change.

Checking connection between capillary filter and ground

DANGER
Danger of deflagration or explosion
If there is poor conduction between the filter tip and the interface box, sparking may cause deflagration or explosion.

► Check the leakage resistance each time the filter tip is changed.
► To ensure EX protection, the leakage resistance must be < 50 Ohm.
► In case of service, send the sniffer line and the interface box to INFICON Service.

Fig. 4: Checking connection between capillary filter and ground

Maintenance plan SL3000EX

Maintenance required 1| Assembly| Material| Material no:| Operating hours| Repair level
---|---|---|---|---|---
| | | | 2000| 5000| 10000|
Check sintered filter, replace if necessary| Sniffer tip| Sinter filter-F 0-ring
(5pcs)| 20003500| X| | | I
Warning W35- “Flow too low” Exchange filter| Sniffer tip| Felt disc for capillary
filter (50pcs)| 200001116| dependin
g on
environm
ent| | | I
Check capillary filter, replace if necessary| Sniffer tip| Capillary filter plastic| 20003501| | | X| I
Rubberized sniffer probe, replace if necessary| Sniffer probe| Sniffer probe, rubberized| 581-200| | depending on usage| | III
| | (EX)| | | | |
EX protection| EX Box| Flame Arrester| 200010894| | 3 years/or after EX- incident| | Ill
Zener diode| EX Box| Zener diode| 200010895| | 3 years/or after fuse failure| | Ill

Repair Level I: Customer
Repair Level II: Customer with technical training by INFICON
Repair Level III: INFICON Service Engineer

Decommissioning

WARNING
Danger due to harmful substances
Contaminated devices could endanger health. The contamination declaration serves to protect all persons who come into contact with the device. ► Fill in the declaration of contamination completely.

1. Contact the manufacturer and send in a completed declaration of contamination before return shipment.
   ⇒ You will then receive a return number.

2. Use the original packaging when returning.

3. Before sending the device, attach a copy of the completed contamination declaration. See below.

Declaration of Contamination

Appendix

Accessories and spare parts

Sniffer tips SL3000EX|
---|---
FT385EX, 385 mm length, flexible| 521-041
FT600EX, 600 mm length, flexible| 521-040
FT120EX, 120 mm length, flexible| 521-042
ST120EX, 120 mm length, rigid| 521-043
Sniffer line SL3000EX|
SL3000EX 5m, including 385mm flexible sniffer tip| 525-009
SL3000EX 10m, including 600mm flexible sniffer tip| 525-008

CE Declaration of Conformity

 We — INFICON GmbH – herewith declare that the products defined below meet the basic requirements regarding safety and health and relevant provisions of the relevant EU Directives by design, type and the versions which are brought into circulation by us. This declaration of conformity is issued under the sole responsibility of INFICON GmbH.
In case of any products changes made without our approval, this declaration will be void.
Designation of the product:
Sniffer line
Models: SL3000EX
€x) 113G, Ex ic IIB T4 Ge
Catalogue numbers:
525-008
525-009

The products meet the requirements of the following Directives:

• Directive 2014/34/EU (ATEX)
• Directive 2014/30/EU (EMC)
• Directive 2011/65/EU (RoHS)

Applied harmonized standards:

• EN 61326-1:2013
  Class A according to EN 55011

• ENIEC 60079-0:2018

• EN 60079-1171 :2012

• ENIEC 63000:2018

Cologne, February 19, 2021
| Cologne, February 19, 2021

---|---

INFICON GmbH
Bonner Strasse 498
D-50968 Cologne
Tel.: +49 (0)221 56788-0
Fax: +49 (0)221 56788-90
www.inficon.com
E-mail: [email protected]

inspired by visions. Proven by success.

www.inficon.com
[email protected]
Due to our continuing program of product improvements, specifications are subject to change without notice.
The trademarks mentioned in this document are held by the companies that produce them.

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