INFICON ELT3000 Lithium Ion Battery Leak Detector Instruction Manual
- June 3, 2024
- INFICON
Table of Contents
INFICON ELT3000 Lithium Ion Battery Leak Detector
About this manual
This document applies to the calibration leak indicated on the title page. Product names may occur in the document, which are added for identification purposes only and belong to the respective owner of the rights.
Warnings
-
DANGER
Imminent hazard resulting in death or serious injuries -
WARNING
Hazardous situation resulting in potential death or serious injuries -
CAUTION
Hazardous situation resulting in minor injuries -
NOTICE
Hazardous situation resulting in damage to property or the environment
Target groups
This instruction manual is intended for the user of the calibration leak,
technically qualified personnel and instructed personnel.
Safety
Intended use
- Only use the calibration leak as intended, as described in the instruction manual, to avoid hazards due to misuse. The calibration leak is used to calibrate the battery leak detector. This usually takes place once a day. Before first use, the calibration leak must be removed from the packaging and stored for 24 hours with the opening facing downwards. The calibration leak, opening downwards, is placed in the test chamber of the battery leak detector and evacuated. The escaping solvent in gaseous form is detected. It can be used in roofed and closed rooms. 12 months after manufacture, the calibration leak must no longer be used. It must then be sent in for a refill see “Decommissioning [} 14]”. Storage is in a well-ventilated place. A closed container is not suitable.
- Adhere to the restrictions of use, see “Technical data 12]”.
Incorrect usage
Avoid the following unintended uses:
- Operation of the calibration leak by untrained personnel
- Use outside the technical specifications, see “Technical Specifications”
- Use of the calibration leak for detectable defects
- Operation at too-high ambient temperature
- Using the device outside of the specific area
- Exceeding permissible ambient conditions for calibration leaksExceeding permissible environmental conditions for the calibration leaks
- Storage in a poorly ventilated place or closed container
- Use or storage near sources of ignition or heat
- Use the calibration leak to calibrate other devices with an internal ignition source.
- Abuse for purposes of intoxication
- Opening the calibrating leak
- Refilling by the customer
- Use with chemicals/liquids other than DMC
- Rücksendung ohne geeignete Transportmittel/Verpackung/Warnaufkleber
Duties of the user
- Read, observe and follow the information in this instruction manual and in the work instructions provided by the owner. This concerns in particular the safety and warning instructions.
- Always observe the complete operating instructions for all work.
- If you have any questions about operation or maintenance that are not answered in this manual, contact customer service.
Requirements for the user
The following notes are for companies or any person who is responsible for
the safety and effective use of the calibration leak by the user, employees or
third parties.
Safety-conscious operation
- Only operate the calibration leak if it is in a technically perfect condition and shows no signs of damage such as escaping solvents.
- Only operate the calibration leak as intended, in a safety and risk-conscious manner, and in accordance with this instruction manual.
- Adhere to the following regulations and observe their compliance:
- Intended use
- General applicable safety and accident prevention regulations
- International, national and local standards and guidelines
- Additional device-related provisions and regulations
- Keep this instruction manual available on-site.
Personnel qualifications
- Only allow instructed personnel to work with the calibration leak. The instructed personnel must have received training in handling the calibration leak.
- Make sure that authorized personnel has read and understood the instruction manual and all other applicable documents.
Scope of delivery, transport, storage
Scope of delivery
| Item | Quantity |
|---|---|
| E-Check | 1 |
| Instruction manual | 1 |
| Calibrated Leak Certificate | 1 |
| Safety data sheet | 1 |
| Return material | 1 |
Transport
WARNING
Risk of explosion due to leaked solvent
For transport, the calibration leak is wrapped in a fleece and sealed in foil
packages. If liquid is visible inside the film packaging or the fleece is
damp, there is a risk of fire or explosion in the vicinity of ignition sources
due to the leaked solvent
- Remove the foil packaging of the calibration leak only if there is no liquid in the packaging or the fleece is damp.
- If liquid escapes from the calibration leak, do not unpack it, avoid any contact and dispose of it properly without delay.
- Ensure good ventilation
NOTICE
Damage due to improper packaging
Hazard to health and the environment
- Use the supplied packaging materials (2 x plastic bags and fleece) for returning and disposing of the calibration leak.
- Use a new carton for return and disposal.
- When returning and disposing of the product, observe the applicable dangerous goods regulations for road, air and sea transport, as well as the associated packaging regulations and labels!
Storage
Damage caused by improper storage
- Remove the calibration leak from the packaging and store the calibration leak for at least 24 hours with the opening/flange facing downwards before use.
- Store the calibrated leak in a well-ventilated place so that the print on the top is always legible.
Description
WARNING
Risk of explosion due to escaping solvent
Risk of explosion due to escaping solvent
Use the calibration leak only in a suitable INFICON ELT3000 battery leak
tester. If the calibration leak is used to calibrate equipment with internal
ignition sources (e.g. valves, electric motors, Pirani vacuum gauges, etc.),
an ignition source may cause an explosion.
Solvents can escape through a damaged membrane and lead to an explosive concentration in the air.
- No smoking.
- Ensure adequate ventilation.
- Keep ignition sources away from the calibrated leak.
- Properly dispose of the calibrated leak if liquid escapes.
- Avoid any contact with the solvent.
- Observe the manufacturer’s safety data sheets and follow the applicable work instructions.
- Do not expose the calibration leak to temperatures higher than 40 °C.
- Operate the calibrated leak only in the INFICON battery leak detector ELT3000.
WARNING
Danger due to electrical charge
Static charge can cause a sudden discharge, possibly with sparking, when
handling the calibration leak.
- Wear ESD clothing and shoes
CAUTION
Risk of injury from falling
- Always place the calibration leak on a level surface and secure it against falling down.
CAUTION
Risk of injury through inhalation of solvent vapors
Inhalation of solvent vapors from the calibration leak may cause nausea and
intoxication up to unconsciousness and respiratory arrest.
- Avoid inhalation of solvent vapors.
- Do not use the solvent to become intoxicated.
- Avoid any skin contact with the solvent.
- Ensure that there is sufficient ventilation.
| Position | Name |
|---|---|
| 1 | E-Check (top view) |
| 2 | Sticker on the E-check |
| 3 | Shelf life notice |
| 4 | Danger notice |
| 5 | Nameplate |
| Position | Name |
|---|---|
| 1 | E-check (view from the bottom) |
| 2 | Flange with leakage element |
| 3 | Support surface of the E-Check in the test chamber |
The different screw height prevent the closing of the outlet opening.
NOTICE
Leaking solvent damages the calibration leak.
- Do not loosen the screws on the flange.
- Do not remove the flange with the leakage element.
Function
The DMC solvent in the calibration leak constantly escapes via a membrane, in very small quantities, in gaseous form. To check the detection function, place the calibration leak in the measuring chamber with the outlet opening facing downwards. The membrane is protected by a grid. The calibrated leak is used to calibrate the ELT3000 battery leak detector. The central flange contains the diaphragm and is sealingly connected to the housing by means of a copper ring.
Note that several measuring cycles are necessary until the actual leakage rate can be determined.
Refilling and recertification is only possible through INFICON.
Technical data
Mechanical data
| Material | Stainless steel |
|---|---|
| Dimensions (Ø x H) | 150 mm x 25 mm |
| Weight (filled) | < 1250 g |
| Ambient conditions | |
| Temperature range (°C) | 10 °C to 40 °C |
| Relative humidity (%) | 80 % at 30 °C, linear decrease to 50 % at 40 °C |
| Height above sea level (m) | 2000 m |
| Permissible storage temperature | 0 °C to 40 °C |
Maintenance
WARNING
Danger from improper filling.
- The calibration leak may only be refilled by INFICON customer service.
For refilling and recertification, contact INFICON customer service.
Decommissioning
The owner can dispose of the device or it can be sent to INFICON. The device consists of materials that can be recycled. This option should be exercised to prevent waste and also to protect the environment. During disposal, observe the environmental and safety regulations of your country.
The E-Check leak must not be disposed of with household waste.
Send in calibration leak for filling or disposal
Injury and environmental damage from spilled DMC
Residual amounts of DMC must remain in the calibration leak and must not be
drained under any circumstances.
WARNING
Danger due to harmful substances
Contaminated devices could endanger health. The contamination declaration
serves to protect all persons who come into contact with the device. Devices
sent in without a return number and completed contamination declaration will
be returned to the sender by the manufacturer.
- Complete the contamination declaration in full except for item 3.
- When returning the calibration leak, observe the applicable dangerous goods regulations for road, air, and sea transport.
- Contact the manufacturer and send in a completed declaration of contamination before return shipment.”übersenden Sie eine ausgefüllte Kontaminationserklärung. “.
- You will then receive a return number and the shipping address.
- Use suitable packaging for the return, see the following “Scope of delivery, transport, storage 7]”.
- Before shipping the instrument, attach a copy of the completed contamination declaration to the outside of the package. For contamination declaration see below.
Packing the calibration leak
Avoidance of damage, bodily injury and environmental damage
- Wrap the calibration leak in the fleece, place the calibration leak with fleece in the first bag and seal it. Then place it in the second bag and seal this bag as well.
- Pack the calibration leak in a suitable box, if possible as for the original packaging.
Declaration of Contamination
Declaration of Contamination
The service, repair, and/or disposal of vacuum equipment and components will
only be carried out if a correctly completed declaration has been submitted.
Non-completion will result in delay.
This declaration may only be completed (in block letters) and signed by
authorized and qualified staff.
INFICON
Inspired by visions. Proven by success.
www.inficon.com
[email protected]
Due to our continuing program of product improvements, specifications are subject to change without notice. The trademarks mentioned in this document are held by the companies that produce them.