ANTSPACE HK3 V6 Hydro Cooling Container and Dry Wet Tower Instruction Manual
- May 15, 2024
- ANTSPACE
Table of Contents
- ANTSPACE HK3 V6 Hydro Cooling Container and Dry Wet Tower
- Specifications
- Product Usage Instructions
- Frequently Asked Questions
- About This Document
- Safety Description
- Container Liquid Cooling System Composition and Working Principle
- Container Liquid Cooling System Performance
- Installation of ANTSPACE HK3 V6
- Use and Operation
- Conventional Faults and Troubleshooting
- Maintenance
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
ANTSPACE HK3 V6 Hydro Cooling Container and Dry Wet Tower
Specifications
- Product Name: ANTSPACE HK3 V6 Hydro-cooling container & Dry-Wet Tower
- Manufacturer: BITMAIN TECHNOLOGIES INC.
- Website: www.bitmain.com
- Release Date: January 2024
Product Usage Instructions
1. Pre-Installation Checks:
Before using the product, ensure that all components are included. Contact BITMAIN if any parts are missing. Carefully inspect the product before installation.
2. Installation Guidelines:
Follow the instructions provided in the product manual for correct installation. Incorrect installation may void the warranty.
3. Operating Conditions:
Operate the product within the specified environmental conditions mentioned in the manual to prevent damage and ensure optimal performance.
4. Maintenance:
Regular maintenance according to the guidelines provided is essential to prolong the product’s lifespan. Refer to the manual for maintenance instructions.
5. Warranty Information:
Ensure that the product is within the warranty period and has not been damaged due to misuse before requesting repair services.
Frequently Asked Questions
- Q: What should I do if I suspect missing parts in my product?
- A: Contact BITMAIN immediately for assistance and refrain from installing the product until all components are accounted for.
- Q: Can I use software not provided by BITMAIN with this product?
- A: It is recommended to only use software approved by BITMAIN to avoid voiding the warranty and causing potential issues with the product.
- Q: How often should I perform maintenance on the HK3 V6 Hydro-cooling container & Dry-Wet Tower?
- A: Regular maintenance as per the manual’s guidelines is recommended to ensure optimal performance and longevity of the product.
“`
HK3 V6
Hydro-cooling container &Dry-Wet Tower Product Manual
Jan. 2024
BITAMIN TECHNOLOGIES INC. www.bitmain.com
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Declaration
The purpose of the Product Use and Maintenance Manual (hereinafter referred to
as the product manual) is only to provide guidance information to help you
correctly use the ANTSPACE HK3 container liquid cooling system (hereinafter
referred to as this product). Before installing and using this product for the
first time, you are obligated to carefully read all the materials delivered,
especially the precautions mentioned in the product manual, which will help
you better and safely use this product, Please keep the product manual
properly for future reference.
Before using this product, please check if the product components are
complete. If there are any missing parts, please contact BITMAIN in a timely
manner and carefully inspect the product before installation and use.
When the following situations cause property damage to you or third-party
personnel, BITMAIN will not be responsible, and the product damage caused is
not covered by the warranty. If the user requests repair services, after being
determined by the BITMAIN service organization, paid repair services can be
provided.
The entire equipment and components of this product have exceeded the free
warranty period, or have been damaged due to abnormal use or natural
environment.
Incorrect or failure to install, use, and store this product according to the
instructions and requirements of the product manual.
Operate this product under operating environmental conditions that exceed the
requirements specified in the product manual.
Exceeding the installation and use scope specified in international standards
or local laws, regulations, and industry regulations.
Repairs or changes to this product by non BITMAIN authorized technical
personnel; Use the software provided with the product outside of this product,
or use other software other than non random
software or specialized software on this product. Other scenarios that do not
require liability within the legal scope of the country (region) where the
operation is
carried out. —————————————————————————————————————————————
Special attention: If the user purchases this product from a non BITMAIN
official sales channel, BITMAIN does not guarantee that the product manual can
be fully transmitted. Training and services related to installation, use,
maintenance, etc. should be provided by the seller. When using this product,
it is assumed that the user is aware of the relevant installation, use, and
maintenance content of the product, which also applies to the content of this
declaration.
—————————————————————————————————————————————
The product manual is not intended to indicate that BITMAIN has made any
promises or warranties regarding its products and services, whether express or
implied, including but not limited to the warranties of suitability, safety,
and suitability for a specific purpose recommended in the product manual.
The photos, graphics, charts, and illustrations provided in the product manual
are for explanatory and explanatory purposes only, and may differ from the
actual product. The actual specifications and configurations of the product
may change from time to time as needed, so they may differ from the content of
the product manual. Please refer to the actual product purchased.
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Due to the continuous iteration of products and the application of new
designs, materials, and technologies, BITMAIN will make improvements or
modifications to the software and hardware described in the product manual and
the content of the product manual at any time based on factors including but
not limited to product characteristics, product performance, and usage
environment, without prior notice. If you find any inconsistencies between the
actual situation of this product and the product manual during use, or if you
want the latest information or have any questions or ideas, please feel free
to call us or log in to the service website for inquiries.
Version V1.0.9 V1.1.0 V1.1.1
V1.1.2
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Change History
Change Items Initial version
Before Changing /
9.3.6
/
Combined user manual and installation guide
Modification of
user manual
/
format
After Changing Change Time
/
2023.09.03
Table 9-1,table 9-2 2024.01.02
Change By
2024.01.09
/
2024.01.17
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Copyright © BITMAIN TECHNOLOGIES INC. All rights reserved.
Without the authorization of BITMAIN, the relevant contents of this manual
shall not be spread, copied or forwarded to a third party, nor uploaded to a
third-party platform such as the public network.
Trademark
As well as other BIMAIN and ANTSPACE trademarks used in this manual, they
belong to BITMAIN TECHNOLOGIES INC.
All other trademarks or registered trademarks mentioned in this manual belong
to their respective owners.
Software Authorization
It is prohibited to use part or all of the data in the firmware or software
developed by our company for commercial purposes in any way.
Prohibit decompilation, decryption, or other operations that disrupt the
original program design of the software developed by our company.
BITMAIN TECHNOLOGIES INC.
Official website: www.bitmain.com
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
About This Document
This manual mainly introduces the working principle, fault handling, and
maintenance methods of the ANTSPACE HK3V6 liquid cooling system.
1.1 Application Scope
This manual is applicable to the HK3V6 model. Unless otherwise specifie d in
the following text, the installation and operation methods of the product will
be briefly introduced using the version of the cooling tower as an example.
1.2 Intended Audience
This manual is applicable to professional technical personnel who need to
install, operate, and maintain the product. Professional technical personnel
must meet the following requirements: Possess certain professional knowledge
in electronics, electrical wiring, and machinery, and be familiar with
electrical and mechanical schematic diagrams. Familiar with the composition
and working principles of liquid cooling systems and related products. It
should have received professional training related to the installation and
trial operation of electrical products. It should have the ability to respond
urgently to hazards or unexpected situations that occur during installation
or trial operation. Familiar with the relevant standards and specifications of
the country/region where the project is located.
1.3 Use of Manual
Please read the manual carefully before using the product. The content of the
manual will continue to be updated and corrected, but it is inevitable that
there may be slight discrepancies or errors with the actual product. Users
should refer to the actual product they purchased and can download or obtain
the latest version of the manual materials through www.bitmain.com or sales
channels.
1.4 Symbol Conventions
In order to ensure the personal and property safety of users when using the
product, and to use the product more efficiently and optimally, the manual
provides relevant information and highlights it with the following symbols.
The following are the symbols that may be used in this manual. Please read
carefully to better use this manual.
1
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 2
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Safety Description
Relevant safety regulations must be followed during product installation,
trial operation, operation, and maintenance. Unreasonable use or incorrect
operation may result in: Harm the life and personal safety of the operator or
third party. Damaged products or other property belonging to the operator or
third parties. To avoid the above hazards, please strictly follow the safety
precautions in the manual. The safety precautions in this manual do not
include all the standards that should be followed, and are only a
supplement to all safety precautions. All work should be carried out based on
the actual situation on site. For any loss caused by violation of the general
safety operation requirements, safety standards, and safety
precautions in the instructions, BITMAIN will not bear any responsibility.
Local laws, regulations, and specifications should be followed when
installing, operating, and maintaining
equipment. The safety precautions in the manual are only a supplement to local
laws, regulations, and norms.
1
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
3 ANTSPACE HK3V6 Container Liquid Cooling System Overview
The container liquid cooling system aims to continuously provide cooling
liquid that meets the pressure, temperature, and flow requirements for the
heat dissipation unit of the internal high computing power server, ensuring a
good working environment for the load.
There are three types of heat dissipation options for container liquid cooling
systems: evaporative cooling (dry wet combined cooling tower), water-water
heat exchange (plate exchange component), and forced air cooling (dry cooling
tower). The internal cooling medium can be selected according to the local
environmental temperature, such as suitable antifreeze, deionized water, or
pure water.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Container Liquid Cooling System Composition and Working Principle
4.1 System Composition
Table 4-1 Main components of container liquid cooling system
Sub system
Function
Main components
Pumping station
Transport and monitor the cooling liquid status to maintain stable system operation
Centrifugal pumps, expansion tanks, sensors, valves, exhaust valves, filters, pipelines, and other related accessories
Control cabinet
Control the operation of various components in the pump station, read the numerical display of each sensor, and upload it
Circuit breakers, intermediate relay, PLC, switch power supply, touch screen, and other related accessories
Network and distribution system
Distribute network and power for high computing power servers
Circuit breakers, aviation plugs, cables, switches, and other related accessories
Mainfold system Flow distribution and transportation
Main fold, elbows, hoses, chucks, valves, and other related accessories
Accessories
Supporting components and spare accessories Screws, miniature circuit breakers,
required for the use of container liquid
aviation plugs, clamps, rubber hoses and
cooling system
other related accessories
Dry wet tower
Transfer heat from the load to the atmosphere
Spray pumps, coolers, air inlet grilles, fans, and other related accessories
Plate heat exchanger component (optional)
Transfer heat from the load to the cold side water
Plate heat exchangers, sensors, valves, and other related accessories
Dry tower (optional)
Stainless steel heat exchanger Transfer heat from the load to the atmosphere
components, valves, pressure gauges, and
other related accessories
4.2 Working Principle
Pump Station
The pump station provides two cooling liquids that meet the requirements for
temperature, pressure, flow rate, and medium to the liquid distributor
components. After two stages of liquid separation, the water separator
delivers the cooling liquid to the water-cooled plate, which takes away the
heat inside the equipment. The heated cooling liquid enters the cooling tower
for forced heat exchange with the external air, or enters a plate heat
exchanger for heat exchange with the external cold source. The cooled cooling
liquid is then transported to the water-cooled plate again through the pump
station and water separator components for circulation, thereby taking away
the heat inside the heating load and ensuring that the heating load operates
in a good environment.
Dry Wet Tower
2
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The dry
wet tower for both dry and wet use should be used for both dry and wet working
conditions. The working principle of wet working conditions is to use water
and air as cooling media, and use the evaporation of some cooling water to
carry away the heat released by the cooling liquid during the flow process
inside the coil. Internally equipped with: spray device, serpentine condensing
coil, (filler heat exchange layer) dehydrator, bottom with a water collection
tank, external spray pump, and top with an axial flow fan. During operation,
cooling water is pumped from the spray pump to the upper part of the
condensing disc and the liquid condensed by the cooling water outside the tube
flows out from the lower part of the condensing disc. After absorbing the heat
of the coolant, a portion of the water evaporates into water vapor, which is
sucked away by an axial flow fan and discharged into the atmosphere. The non
evaporative cooling water drips into the lower collection tank for circulation
by the spray pump. The axial flow fan draws air from the top, strengthening
air flow, causing the water collection tank to bear negative pressure,
reducing the evaporation temperature of water, accelerating water film
evaporation, and strengthening the heat release of the condensing coil. The
function of a dehydrator is to block non evaporative water droplets in the air
and allow them to flow back to the collection tank, in order to reduce the
consumption of cooling water. In addition, a floating ball valve is also
installed in the water collection tank. When the water continuously evaporates
and consumes, the floating ball valve automatically opens to provide
supplementary spray water. The working principle of dry working condition is
to forcibly exchange heat between the cooling liquid with high temperature
from the water-cooled plate and low-temperature air, and the cooling liquid
with reduced water temperature enters the system again through the pump unit
for heat dissipation.
Plate Heat Exchanger
During the operation of a plate heat exchanger, a thin rectangular fluid
channel is formed between each heat exchange plate. The cold and hot heat
exchange media enter these narrow and tortuous flow channels through the holes
at the four corners of the plate. The ripples on the plate enhance the
stiffness of the plate and also enhance the turbulence of the fluid. Two types
of media form a parallel flow or a reverse flow between the plates, and heat
exchange is carried out through the intermediate layer plates to achieve the
purpose of use.
Dry Tower
Similar to the dry wet tower, the dry tower uses a power fan to force air
convection to achieve heat exchange between the air and the internal
circulating medium, thereby achieving overall heat dissipation.
3
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure
4-1 Schematic diagram of container liquid cooling system
4
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Container Liquid Cooling System Performance
Index Requirements
Table 5-1 System performance index requirements
SN
Items
Performance index
Remarks
Environment
Working temperature 1
Working temperature
-3540 540
Outdoor
Indoor (controllable temperature range by adjusting the fan)
2
Working humidity
1090%
3
Storage temperature
-3570
4
Storage humidity
595%
5
Altitude
2000m
Container technology
1
External dimensions L×W×Hmm
6058×2438×2896
2
High computing power server capacity
210 S19 Hydro series high computing servers
3
Box certification
China Classification Society Certification
NFPA 79:2021
4
Safety certification
UL 508A:2018 R8.21 CSA C22.2 No. 14-18
ANSI/ISO 12100:2012
5
Operating power
10471050
Excluding dry wet tower power consumption
6
Input voltage and power
400V±5%,60Hz/50Hz
7
Transport weight
8T
Excluding high computing power servers and cooling liquid
8
Operating weight
12T
Including high computing power servers and cooling liquid
9
Main switch capacity of distribution cabinet (A)
1200A
The container liquid cooling system includes two distribution cabinets, each
with a 1200A main
switch
10
Rated current (A)
986
Rated current of each distribution cabinet inside the container
5
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
SN
Items
Performance index
Remarks
11
Standard power (kW)
1047
Excluding cooling tower power consumption
12
Maximum power (kW)
1050
Excluding cooling tower power consumption
13
Single unit rated current (A)
The container liquid cooling
10
system includes two distribution cabinets, each with a 1200A main
switch
14
Provided interface (cooling tower)
DN125 (nominal size 139.7ISO 2852)
15
Provided interface (heating & plate exchanger interface)
DN100GB/T 9119-2010 PN16 DN100
16
Flow ratem³/h
85
Dry wet tower
1
Type
Dry wet tower
2
External dimensions L×W×Hmm
6058×2438×2896
Excluding cage ladder
3 Heat dissipation capacity (kW)
1000
4
Operating water temperature
35±1
@Wet-bulb temperature =28
5
Box certification
China Classification Society Certification
NFPA 79:2021
6
Safety certification
UL 508A:2018 R8.21 CSA C22.2 No. 14-18
ANSI/ISO 12100:2012
7
Operating powerkW
14~28
8
Transport weight
7 T
9
Operating weight
12 T
10
Provided interface (container)
DN125 (nominal size 139.7ISO 2852)
11
Liquid supply pipe interface
DN40 (internal thread)
12
Drainage pipe interface
DN65 (internal thread)
13
Noise@25, 16m
70dBA
14
Water consumption
11.3m³/h
6
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6 ANTSPACE HK3V6 Container Liquid Cooling Structural Views 6.1 External View
of Container Liquid Cooling System
Figure 6-1 External view of container liquid cooling system
Figure 6-2 External view of container liquid cooling system
7
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6.2 Internal View of Container Liquid Cooling System
Figure 6-3 Internal view of container
Figure 6-4 Internal view of manifold components 8
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure
6-5 Internal view of pumping station
Figure 6-6 Water storage tank 9
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 6-7 Internal view of main control cabinet Figure 6-8 Internal view of distribution cabinet 10
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 6-9 Internal view of cold tower control cabinet
Installation of ANTSPACE HK3 V6
7.1 ANTSPACE HK3V6 Container Liquid Cooling System Composition
The ANTSPACE HK3 V6 container liquid cooling system mainly consists of
containers, cooling towers, intermediate connecting pipelines, and other
related components, as shown in Figure 7-1 Liquid cooling system composition.
Its functions are shown in
Table 7-1.
Figure 7-1 Liquid cooling system composition
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 7-1 Liquid cooling system composition
Table 7-1 Functional description of components
SN
Module
Function
Remarks
Heat exchange unit, which exchanges heat between the heated
1
Cooling tower
coolant and the atmosphere, and then transports it to the
1 set
container after cooling down.
The container includes pump sets, distribution cabinets, water
2
Container
distributors, shelves, etc., used to distribute water, electricity,
1 set
and power to the mining machine.
3 BTMU XX.WBGL01 Dry wet tower inlet water pipeline.
1 PCS
4 BTMU XX.WBGL02 Connect the dry wet tower and container
2 PCS
5 BTMU XX.WBGL03 Container inlet water pipeline.
1 PCS
6 BTMU XX.WBGL04 Container outlet water pipeline.
1 PCS
7 BTMU XX.WBGL05 Dry wet tower outlet water pipeline.
1 PCS
8 BTMU XX.WBGL06 Dry wet tower outlet water pipeline.
1 PCS
9 BTMU XX.WBGL07 Dry wet tower inlet water pipeline.
1 PCS
10 BTMU XX.WBGLZJ External pipeline fixing bracket.
3 PCS
7.2 Installation and Connection of Container Liquid Cooling and Cooling Tower
Place the container on the ground with a certain bearing strength (capable of
bearing a weight of 25 tons and a ground level of ±1°). The cooling tower is
installed on the side of the container, and the distance between them is
required to be 2 m. The cooling tower, container, and connecting pipelines are
installed on site as shown in
Figure 7-2
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 7-2 Location of container and cooling tower
7.3 Installing Exhaust Fans for Container Liquid Cooling
After determining the relative position of the container and the cooling
tower, take out the container exhaust fan assembly (exhaust fans G04&G05,
louvers, and insect proof nets are integrated, as shown in Figure 7-3a from
the container accessories wooden box, unpack it and perform installation: 1)
Installed at the rear door of the container, as shown in Figure 7-3(b) 2)
Remove the protective sealing plate on the rear door. 3) Secure the fan
assembly as a whole to the rear door using bolts (M10 outer hexagonal bolts).
Figure 7-3 aSchematic diagram of fan assemblybInstallation diagram of
container fans 13
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7.4 Container Liquid Cooling System Pipeline Connection
Figure 7-4 Installation diagram of external pipelines
7.4.1 Pipeline connection:
1. Firstly, take out six pipelines numbered “BTMU XX-WBGL01”, “BTMU XX-
WBGL02”, “BTMU XXWBGL03”, “BTMU XX-WBGL04”, “BTMU XX-WBGL05”, “BTMU XX-
WBGL06″,”BTMU XXWBGL07”, “BTMU XX-WBGLZJ” and three sets of pipeline fixing
brackets from the wooden box. Then, take out the flange sealing gasket, chuck
gasket, connecting bolt (M16×75) , high-pressure clamps (ISO 114.3 and ISO
141.3) and U-shaped clamp components and other accessories. 2. Find two water
supply and return pipelines (with an outer diameter of 114.3) in the
container, labeled as BTMU XX WBGL03 (with filter Z01) and BTMU XX WBGL04.
Connect the pipelines to the two water supply and return ports with high-
pressure clamps (ISO 114.3/304/PN16) in combination with the chuck sealing
gasket (ISO 114.3). It should be noted that the sealing gasket should not be
damaged, worn, or deformed. External pipeline 03 (BTMUXX WBGL03) is connected
to the inlet of the container system on the upper side, and BTMUXX WBGL04 is
connected to the outlet of the container system on the lower side. After the
connection is completed, fix them with a pipeline bracket and a DN100 U-shaped
clamp. 3. Connect the above pipelines according to the requirements in Figure
7-4. There are 10 connections in total: 6 flange connections, 8 single
connection points, and 1 DN125 sealing gasket is required for each connection;
4 chuck connections, 1 connection point at a single location, and 1 ISO 141.3
chuck sealing gasket is required for each connection. It should be noted that
the sealing gasket should not be damaged, worn, or deformed;
Caution
After the pipeline is connected, please check whether the filter Z01 screen of
the external pipeline 06 is intact.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7.4.2 Fixed pipelines and external pipeline brackets
After connecting the intermediate pipeline, it is necessary to fix the
pipeline and external pipeline bracket: 1. Fix the external pipeline bracket.
The pipeline needs to be tightly attached to the bracket for fastening. The
external pipeline bracket is fixed to the ground using expansion screws (M12 *
80), and the ground needs to be drilled in advance using an electric drill. 2.
Use U-shaped pipeline clamps (DN125/M12/304) to secure the pipeline to the
external pipeline bracket. 3. Check if the connection points are loose and
mark all threaded connection points with a line (black and blue double marking
is recommended).
15
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8 ANTSPACE HK3V6 Container Liquid Cooling
Use and Operation
8.1 Safety Rules
8.1.1 Hazard level
8.1.2 Precautions for Use
- Filtered coolant should be used as the cooling medium, and there should be no floating or particulate matter in the supply circulation system.
- When the ambient temperature is below 0, the water in the collection tank and spray pipeline must be completely drained to prevent freezing and damage to the equipment.
- Equipment should avoid wiring midway and is strictly prohibited from being used in parallel with other equipment.
- If there are any abnormalities in the equipment (such as stink , etc.), it should be shut down, disconnected from the power supply, and inspected.
- There are emergency stops on the entrance doors and container doors of
distribution cabinets A and B. When an emergency occurs, pressing the
emergency stop will immediately disconnect the power circuit breaker. After an
emergency reset, first turn the main circuit breaker to the OFF position and
then power on again.
16
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6) Circuit breaker MCB-A1 can only cut off power to distribution cabinet A. 7)
Circuit breaker MCB-A2 can only cut off power to distribution cabinet B.
Figure 8-1 (a) Emergency stop knobs on the front door
(b) Location of MCB-A1/A2
-
The circuit breaker QFWCU can only power off the main control cabinet.
-
To prevent danger, when repairing a single high computing power server, the power switch corresponding to
the serial number of the high computing power server in the distribution cabinet must be disconnected, and
then the power interface, network cable interface, and water supply interface of the corresponding high
computing power server must be unplugged. Finally, the power source of the high computing power server
must be unplugged to repair the high computing power server. If it is necessary to power off the entire container
equipment, the steps are as follows:
a) Firstly, disconnect the micro circuit breakers of 210 high computing power servers. b) After an interval of 10 seconds, disconnect the main power supply of the main control cabinet. c) Then disconnect the main switches of the two distribution cabinets.
17
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-2 (a) Distribution cabinet circuit breakers (b)Internal of the main
control cabinet (c)The main circuit breaker of the distribution cabinet d) If
necessary, also disconnect the main switch at the transformer end. Remember to
strictly follow the above requirements for the closing sequence of switches.
10) It is strictly prohibited to open the protective cover on the fan. 11) It
is strictly prohibited to touch the fan blades directly to test whether the
fan is rotating, or to rotate the fan blades by hand. 12) It is prohibited to
operate the equipment with wet hands, otherwise it may cause electric shock
accidents. It is prohibited to put debris inside the equipment to ensure that
the fire passage is always unobstructed.
8.2 System Pressurization
After the on-site installation of equipment and pipelines is completed, a 7
bar air pressure test should be conducted first, with the pressure maintained
for at least 12 hours. Then conduct a 7 bar water pressure test, with the
pressure maintained for at least 30 minutes. Check if there is any leakage in
each pipeline and interface. If there is no leakage and the pressure reading
decreases by less than 5%, it indicates that the on-site installation
inspection is qualified. The pressurization process is as follows:
8.2.1 Preparation Before Pressurization
- Prepare hoses and air pumps (recommended brand: OUTSTANDING, model 2200W- 40L. Selection basis: the internal volume of the system is about 1.5 m3, and the air pump with corresponding exhaust volume is selected according to time requirements; the maximum output air pressure is required to be above 8 bar, and 10 bar is optimal);
- Connect the external pipelines according to the previous chapters.
18
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 3) Check
if all the plugs on the automatic exhaust valves on the internal and external
connection pipelines of
the container are closed. Automatic exhaust values include V302&V303 on the
water distributor 7, V301 on the degassing tank, V304 on the expansion tank,
manual exhaust valve V701, and cooling tower exhaust valve V306.By screwing
the top nut of the automatic exhaust valve, the automatic exhaust valve can be
opened/closed. 4) Check whether the safety valve ball valve V410 and expansion
tank ball valve V105 are closed, and check whether each liquid filling and
drain valve is closed. The water distributor has 4 drain valves (V205-V208),
the pump station has 1 filling/drain valve (V104), 1 drain valve (V201), and 1
filling valve (V209).
Figure 8-3 Location of the exhaust valve in container system
Figure 8-4 Water distributor drain port 19
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-5 Schematic diagram of pump station valves Figure 8-6 Automatic
exhaust valve
Figure 8-7 Schematic diagram of valve opening and closing 20
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-8 Cooling tower exhaust valve position
8.2.2 Pressurization Steps
- Check again that the exhaust valve plugs and ball valves are closed. Close the filling/drain ball valve V104, the expansion tank front valve V105, and the safety valve front valve V410, as shown in Figure 8-7 Schematic diagram of valve opening and closing
- . 3) Open all mini ball valves on the water distributor. 4) Connect to any
quick connection port with the air pipe and close the corresponding ball valve
of this circuit.
Figure 8-9 System pipeline connection ball valve 5) Use an air compressor to pressurize to 7 bar and stabilize for more than 12 hours, and check for any leakage points.
21
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 6) The key inspection. The key inspection areas are as follows:
- The connection between the quick connector and the mini ball valve. 2) The
connection between the quick connection ball valve and corrugated pipes. 3)
The connection between the mini ball valve and the water distributor. 4) The
connection between the quick connector and computing power server. 5) Each
flange/chuck/threaded/welded connection.
Figure 8-10 System chuck connection
Figure 8-11 System leakage point inspection 22
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
The inspection method is as follows: · Check for leaks by seeing, listening
and touching. · Add water to one of soap, laundry detergent, and detergent to
make soap solution, and apply it to suspected leakage points, especially at
the joints. The areas with bubbles and bulges are the leakage points.
8.3 System Liquid Replenishment
During the installation of the external pipeline, it is necessary to check
whether the filter Z01 in the external pipeline 06 is intact.
The spray water inside the cooling tower adopts tap water or softened water,
and a tap water pipe (DN40) is installed on site. It is recommended to choose
appropriate antifreeze or purified water based on local climate conditions as
the circulating media in cooling tower and container.
Firstly, add liquid to the system with a liquid filling pump. When the return
pressure reaches the required value, stop adding liquid to the system. Switch
the pipeline switch, and start the liquid filling pump to add liquid to the
water tank. When the liquid level in the water tank reaches the required
height, switch the pipeline switch, and the system will automatically run.
The specific liquid filling procedure is as follows: 1) Preparation: Prepare
materials and tools, and open all exhaust valves of the system (open the
manual
exhaust valve of the system and the manual exhaust valve on the cooling tower
for the first liquid filling). 2) System liquid replenishment: Replenish the
system with liquid filling pump P11. 3) Water tank replenishment: Replenish
the water tank with liquid filling pump P11. 4) Regular replenishment of water
tank: Replenish the water tank with the liquid filling pump P11 or through
the manual filling port on the top of the water tank.
8.3.1 Preparation
- Prepare the coolant. 2) Connect the external pipeline according to the
previous chapters. Check if all the plugs on the automatic exhaust valves on
the internal and external connecting pipelines of the container are open (see
!and Figure 8-7 Schematic diagram of valve opening and closing 3) ). Open the
filling valve V209 and close the drain valve V201 (see Figure 8-3 Location of
the exhaust valve in
container system and Figure 8-4 Water distributor drain port 4) ). 5) Open the exhaust ball valve V702 on the top of the water tank to ensure that the water tank is connected to atmospheric pressure (as shown in Figure 8-12).
23
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 6) Open
the manual exhaust valve V701 of the system and connect the PU pipe to the
quick connector on the
water tank (to accelerate the first liquid filling). Switch the exhaust valve
of the cooling tower to the manual exhaust valve (as shown in Figure 8-12
Water
tank valve 7) ).
Figure 8-12 Water tank valve
Figure 8-13 Cooling tower exhaust valve
8.3.2 System and Water Tank Replenishment
- Replenish the system and water tank C21 with the liquid filling pump P11.
- Find an external water source (with a certain pressure), and connect the
hose to liquid filling/drain port V104 on the container. Fill the connecting
pipeline with liquid for the first liquid filling (until water flows out).
Find the liquid filling port outside the container and plug in the hose (at
the side door of the container). Then, connect the external water tank to the
liquid filling pump P11.
24
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
3) Open the exhaust valve of the liquid filling pump (Allen wrench), switch to
manual mode on the touch screen, and open the solenoid valve V202. After water
is discharged, close the manual exhaust valve of the liquid filling pump.
Close solenoid valve V202, switch to manual mode on the touch screen, and open
the “Manual Liquid Replenishment” mode “External System” of the liquid filling
system, which means adding liquid to the system.
Open “External C21”, which means adding liquid to the water tank C21
externally, as shown in Figure 8-14 Distribution of solenoid valves in the
liquid filling system
4) . 5) When adding liquid to the system, pay attention to whether there is
water flowing out of the exhaust valve of the cooling tower and the manual
exhaust valve of the system. When there is water flowing out, it indicates
that the system has been fully filled. Then, close the manual exhaust valve of
the cooling tower, open the automatic exhaust valve, and close the manual
exhaust valve 701 of the system. 6) When the static pressure reaches 0.7 bar
(refer to Figure 8-16, touch screen reading) or above, the circulation pump
can be started for 10 seconds (without stopping the liquid filling pump), and
then the circulation pump can be stopped. 7) Continue to add liquid and repeat
for twice to ensure that 1.3-1.5 tons of coolant are added. 8) When the static
pressure reaches 1.0-1.5 bar, stop adding liquid (observe the reading of the
main interface pressure sensor PT02, as shown in Figure 8-16). 9) Turn on the
circulation pump P01 again to circulate the coolant in the system, ensuring
that all automatic exhaust valves are in open state. 10) Due to the first
liquid filling and the presence of gas in the system, the discharge of gas
during the water pump circulation will cause a decrease in pressure in the
system. At this time, the liquid filling function is turned on, and the water
tank replenishes the system to ensure that the return pressure is between 1.0
and 1.5 bar. 11) After the above operation is completed, the system back
pressure (pressure gauge PI03/return pressure sensor PT02) will be stabilized
at 1-1.5 bar and for normal operation. Automatic mode can be turned on and the
computing power server can be turned on for operation.
25
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure
8-14 Distribution of solenoid valves in the liquid filling system
Figure 8-15 Liquid filling system interface
Figure 8-16 System operation interface
8.3.3 Regular Replenishment of Water Tank
When water tank C21 needs to be replenished with a small amount of coolant,
the following methods can be referred to:
Method 1: Same as the first liquid filling, connect the liquid filling pump
P11 to an external water source (with a certain pressure; fill the connecting
pipeline), turn on the liquid replenishment mode, and externally add liquid to
26
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual the
water tank C21.
Method 2: open the installation chuck of the exhaust valve on the top of the
water tank (refer to Figure 8-12), and manually add liquid from the manual
filling port to the inside of the water tank.
8.4 Electrical Wiring
The electrical system requirement for the equipment is TN-S three-phase five
wire system. Due to the two distribution cabinets (A/B cabinets) inside the
equipment, in order to ensure safe and stable operation of the equipment, two
500kW three-phase five wire cables (with a rated current of 1200A for the main
switch) should be prepared in advance on site.
27
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure
8-17 Stripping and crimping
Figure 8-18 Select copper wire
Figure 8-19 Select aluminum wire After the wiring is completed and the bolts
are fixed according to the torque, use a marking pen to mark the nut head for
subsequent inspection.
28
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-20 Cable connection diagram The cables are connected from the upper
two openings on one side of the container exhaust fan, as shown in Figure 8-21
(note: it is necessary to use rainproof cloth and cover in the accessories for
protection). The cables are connected from the top junction boxes of the two
distribution cabinets and extend all the way to the corresponding copper bars.
They are installed and fixed with screws (already installed at the copper bar
openings).
Figure 8-21 Cable inlet holes 29
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
There are grounding studs on both sides of the container, and the distribution
cabinet should also be reliably grounded. Therefore, it is chosen to reliably
ground the shell of the container and the shell of the distribution cabinet.
When leaving the factory, the phase sequence of the equipment has been
determined. After the equipment arrives at the site, it only needs to adapt to
the phase sequence of the on-site substation.
The operation is as follows: connect the L1, L2, L3, N, PE three-phase and
five wires of the substation to the distribution cabinet, power on the main
switch of the main control cabinet, and observe whether there is a power
failure alarm on the LCD screen; If there is a power failure alarm, please
adjust the phase sequence of the three phases connected to the main control
cabinet L1, L2, L3; If there is no fault alarm on the LCD screen, it can
operate normally.
Due to the separation of the cooling tower and container, there are also three
heat dissipation fans, a spray pump, a liquid level sensor, and a temperature
sensor above the cooling tower.
After the positions of the cooling tower and container are fully determined,
it is necessary to wire four motors and two sensors. The liquid level sensor
and temperature sensor have been required to be installed in the designated
positions. The indicating point (depression) of the liquid level sensor must
face upwards.
One end of the cable container for the cold tower fan, spray pump, liquid
level sensor, and temperature sensor is already connected to the terminal
inside the cold tower control cabinet, and the other end is reserved inside
the container. When it is necessary to flip the wire to the side of the
cooling tower, the corrugated pipe metal joint, 10 meter weather resistant
metal corrugated pipe, and 5 stainless steel straps in the equipment should be
first identified.
All cable wiring locations are at the junction box on the side wall of the
cooling tower. The order of the three cooling fans and spray cooling pumps is
not specified. The wiring sequence is U, V, W (from left to right). The
location of the cooling fan and junction box See Figure 8-22. The liquid level
sensor is installed as shown in
Figure 8-22 Location of the fans and wiring box below. The wiring diagram is
shown in Figure 8-23 Location of the liquid level switch and temperature
sensor .
The wiring steps are as follows: 1: Disassemble the screw sleeve of the metal
joint and divide it into two parts: the screw sleeve and the metal joint. 2:
The end of the metal joint should be connected to a 10 meter weather resistant
metal corrugated pipe and form a whole. 3: Inside the container, pass 6 cables
through the screw sleeve and then through the reserved outlet hole (located at
the bottom right of the inlet and outlet liquid pipe intersection).
30
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 4:
Thread these 6 cables through one side of the metal joint and the other side
of the corrugated pipe. 5: Insert the metal joint into the reserved outlet
hole of the container, where the outer part of the container is a metal joint
and the inner part is a screw sleeve. Tighten the screw sleeve to the metal
joint end and tighten it to a fixed torque to achieve good sealing effect. 6:
When laying out metal corrugated pipes outdoors, they should follow the lower
one of the interconnecting pipelines between the container and the cooling
tower, and be fixed with 5 stainless steel straps included in the accessories.
7: The other end of the cable should be connected to the junction box left by
the cooling tower. The correct wiring sequence should correspond one by one
between the number tube of the cable and the number of the terminals in the
junction box. 8: After the wiring is completed, it is necessary to start and
debug the operation to ensure its correctness and good wiring.
Figure 8-22 Location of the fans and wiring box
31
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-23 Location of the liquid level switch and temperature sensor
Figure 8-24 Wiring diagram of the cooling tower
8.5 System Power-on and Power-off
The switch in the main control cabinet are shown in the following figure: 32
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-25 Internal view of the main control cabinet
8.5.1 Functional Description of Circuit Breakers
Table 8-1 Functional description of circuit breakers in the main control
cabinet
SN
Name
1
QFWCU
2
QFKR1
3
QFKR2
4
QFKR3
5
QFHL1
6
QFHL2
7
QFD1
8
QFaSW
9
QFbSW
10
QFVF01
11 -QFVF02
12
-QFG01
Starting point
Power incoming XT1 L1,L2,L3
XD11 L1 XD12 L2 XD13 L3
XT1 L1 XD11 L1
L1,N
XD11 L1
XD11 L1
XD11,XD12,XD13 L1,L2,L3
XD11,XD12,XD13 L1,L2,L3
Cold tower fan frequency converter U, V, W
Direction
End point
XD11XD12XD13L1L2L3
Power monitor L1
Power monitor L2
Power monitor L3
Power indicator light (white)
Closing indicator light (green)
Backup power supply
Distribution cabinet switch power supply
Distribution cabinet switch power supply
Main pump frequency converter R, S, T
Cold tower fan frequency converter R, S, T
Cooling tower fan front thermal relay FRG01 1,3,5
33
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
SN
Name
Starting point
Direction
End point
13
-QFG02
Cold tower fan frequency converter U, V, W
Cooling tower fan front thermal relay FRG02 1,3,5
14
-QFG03
15 -QFVF03
16 QFCTMF
17
QFV1
Cold tower fan frequency converter U, V, W
XD11,XD12,XD13 L1,L2,L3
EV_L1+
EV_L+
Cooling tower fan front thermal relay FRG03 1,3,5
Cold tower spray pump frequency converter R, S, T
Power supply 24V+
KAKV102KAGV102
18
QFV08
EV_L+
V008 power supply+
19
QFP1
XD13 L3
PLC power supply P1, pin 2
20
QFPZ1
PLC power supply P1, pin 5
P1_L+
21
QFP2
L1.4
P2 SDR-480-24 pin L
22
QFPZ2
P2 SDR-480-24 pin V+
Container lighting RCT4D
23
QFRDC
P2 SDR-480-24 pin V+
Distribution cabinet fan
24
QFMF
P2 SDR-480-24 pin V+
Cabinet radiator
25
QFP3
L1.4
SDR-75-12V P3 pin L
26
QFPZ3
SDR-75-12V P3 pin V+
Face recognition power supply, door magnetic switch power supply
27
QFP4
L1.4
MDR-20-5 P4 pin L
28
QFPZ4
MDR-20-5 P4 pin V+
Main control module NanoPi-R4S
29
QFRST
EV_L+
Main distribution cabinet A shunt release RCT4D
Table 8-2 Function description of circuit breakers in distribution cabinet A
SN
Name
Starting point
Direction
End point
1
MCB-A1
L1,L2,L3
Main busbar L1,L2,L3
2
MCB24-1
L1
Power indicator light HL1 X1
3
MCB24-2
Power indicator light HL1 X2
L3
4
MCB25-1
L4
Closing indicator light HL2 X1
5
MCB25-2
Closing indicator light HL2 X2
L6
6
MCB-B1
L1,L2,L3
SPD1
7
MCB21-1
L1
1#PMM V1
34
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
SN
Name
8
MCB21-2
9
MCB21-3
10
MCB26
11 MCB15-12345
Starting point L2 L3
XRDC
Direction
End point 1#PMM V2 1#PMM V3 Cooling fan L+ in the cabinet Switch circuit breaker
12
MCB1-17-15
High computing power server circuit breaker
Table 8-3 Function description of circuit breakers in distribution cabinet B
SN
Name
Starting point
Direction
End point
1
MCB-A2
L1,L2,L3
Main busbar L1,L2,L3
2
MCB27-1
L1
Power indicator light HL3 X1
3
MCB27-2
Power indicator light HL3 X2
L3
4
MCB28-1
L4
Closing indicator light HL4 X1
5
MCB28-2
Closing indicator ligh HL4 X2
L6
6
MCB-B2
L1,L2,L3
SPD2
7
MCB22-1
L1
2#PMM V1
8
MCB22-2
L2
2#PMM V1
9
MCB22-3
L3
2#PMM V1
10
MCB29
XRDC
Cooling fan L+ in the cabinet
11 MCB16-12345
Switch circuit breaker
12
MCB8-114-15
High computing power server circuit breaker
8.5.2 Precautions for First Power of the System
After the entire system wiring is completed, the equipment can be powered on for debugging. However,
before powering on, it is necessary to use a multimeter to measure whether there is a short circuit between phase
wires, between phases wire and neutral wire, between phase wire and ground wire, and between neutral wire and
ground wire of the two power supplies. If not, it means it can be powered on normally. If any of the above short
circuits exist, the fault should be identified first and then powered on. After the front-end of the system is powered
on (the system itself is not yet powered on, and the main switch of the distribution cabinet and main control
cabinet are not closed), it is necessary to measure the voltage of the front- end to see if it meets the power
requirements of the equipment.
The power requirement for this device is AC400V ± 5%, 50/60Hz.
35
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.5.3 System Power-on Sequence
After the front-end of the system is powered on and the voltage meets the
requirements of the device, the system can be powered on at this time. 1:
Firstly, power on the main control cabinet.
When the main control cabinet door is opened, first open QFWCU, and then open
all circuit breakers inside the main control cabinet. QFP1 and QFPZ1 are
switches for 24V power supply in PLC, QFP2 and QFPZ2 are switches for system
24V power supply, QFP3 and QFPZ3 are switches for 12V power supply, and QFP4
and QFPZ4 are switches for 5V power supply. After powering on, the screen and
PLC on the cabinet door begin to work.
When the main control cabinet door is closed and the system needs to be
powered on, first open all miniature circuit breakers and one molded case
circuit breaker QFVF02 inside the cabinet, then close the cabinet door and
open QFWCU through the cabinet door operating handle. At this point, the
equipment has been powered on. Trained electricians can operate the system
through a touch screen, set parameters, modify thresholds, change operating
modes (automatic/manual), start and stop a certain motor separately, or
operate automatically. At this point, the liquid cooling system can be run
first, and the supply temperature can be controlled within the required
temperature range before meeting the conditions for starting the high
computing power server. 2: After the main control cabinet is powered on,
according to the operation process of the control system, it is only when the
liquid supply temperature is maintained near the target temperature that the
high computing power server can be turned on. At this point, the circuit
breakers in distribution cabinets A and B can be opened to start powering on
the high computing power server.
The power on sequence of the distribution cabinet is as follows: First open
MCB-A1 and A2, then other circuit breakers, and then start rows of high
computing servers in an orderly manner as required. Due to a total of 210 high
computing power servers, there are a total of 14 rows. When starting a high
computing power server, the next row should be started at an interval of 20
seconds after starting one row (15 high computing power servers), and so on.
Caution
Please refer to Table 7-1 for the corresponding device and switch position
numbers.
8.5.4 System Power-off Sequence
When the system needs to power off for some reason, as required, first
disconnect the power supply of the high computing power server to ensure that
the water temperature before and after the power outage is consistent,
36
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual which is
equivalent to protecting the power module of the high computing power server.
After the power outage of the high computing power server, the liquid cooling
system is manually stopped through the touch screen. At this time, the water
temperature will slightly rise, but it has no impact on the system. Finally,
disconnect the main power supply of the main control cabinet and distribution
cabinet, leaving the entire system in a completely powered off state.
The above practice is a safe power outage behavior. However, when a serious
fault occurs in the system, the emergency stop button on the inner door of the
container can be directly pressed, causing the main circuit breaker of the
distribution cabinet and the main circuit breaker of the main control cabinet
to trip instantly, leaving the system in a completely powered off state,
facilitating professional maintenance work.
8.5.5 Personnel Responsibility Division
Responsibilities of general operation and maintenance personnel: General power
on/off work (disconnecting or merging circuit breakers), system startup and
shutdown (touch screen button operation), network cable detection and
replacement. Professional electrician responsibilities: General power on and
off work (disconnecting or merging circuit breakers), system startup and
shutdown (touch screen button operation), network cable detection and
replacement. When the equipment experiences short circuits, phase loss,
reverse phase, sensor no display, corresponding equipment no response after
circuit breaker closing, and abnormal motor operation, professional
electricians are required to operate.
8.6 Touch Screen Operation
37
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.1 Mode Switching Interface
After the system is powered on, the screen displays as , and this mode
defaults to cold tower mode.
Figure 8-26 Screen display interface The screen display device has control
modes of “Auto/Manual”, “Local/Remote”, target temperature (settable), total
fault display, and analogue quantity display. The system can set the operation
control mode of the device through the main screen. When the water cooling
system is adapted to board to board components, it is necessary to first
switch to board to board mode. The switching method is to click on the version
number at the bottom left of the cold tower mode interface, such as V3.4.11,
and the interface will jump to the mode selection interface, as shown below
Figure 8-27.
38
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-27 Mode selection interface (EC3-PHE mode in standby) Click the ”
EC3-PHE mode in standby” button, and the interface button will jump to ”
EC3-PHE mode in operation “, as shown in Figure 8-27. Click the “Main Screen”
button at the lower left corner of the interface to enter the Home interface
of board change mode, as shown in Figure 8-28.
Figure 8-28 Home interface of EC3-PHE mode 39
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.2 Main Screen Interface
Figure 8-29 Main Screen Interface When in the cold tower mode, manual control
is used for debugging and automatic control is used for system operation.
Click the “MC” button to enter the manual control interface. Click the “PRM-
Set” button to enter the parameter setting interface. Click the “INST-Sets”
button to enter the instrument settings interface. Click the “ADP” button to
enter the fault alarm interface. Click the “HIST-ALR” button to enter the
historical alarm interface. Click the “Data Log” button to enter the data
information interface. Click the “System INFO” button to enter the system
information interface. Click the “CAB-INFO” button to enter the power and
positioning information interface. The remote control mode can only be
effective when the unit is in automatic mode, and the priority is lower than
local control. When the system needs to run automatically, it is necessary to
ensure that the internal pressure (PT01/PT02) of the system is higher than
0.05Mpa, and then set all parameters in the parameter setting interface. Then
click on “START” on the main screen, and the motors in the system will execute
in the order of automatic control logic. When you need to close, click on
‘STOP’ on the Home interface.
8.6.3 Manual Control Interface
When the device needs to be debugged with liquid, it is necessary to adjust
the device control mode to the “MC” position, and then enter the “manual
control” screen, as shown in the following figure:
40
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-30 Manual control interface At this point, the motor and frequency
converter to be operated can be started by jogging. In general, when the
system needs to add liquid, it is necessary to manually start and
corresponding electric valves, make-up pumps, and circulation pumps. However,
before starting, it is necessary to ensure that the motor runs in the correct
direction. Therefore, after powering on, turn on the 1 # exhaust fan and
observe its running direction. When the wind blows out of the container, it
indicates positive rotation. Before the equipment leaves the factory, all
motors have been debugged and turned forward. Therefore, it is only necessary
to observe the operating status of one motor. When the motor reverses, it is
necessary to adjust the phase of the three-phase power input of QFWCU, that
is, change the phase sequence of the two cables.
8.6.4 Parameter Setting Interface
The parameters in the system have been set, and the screen is as follows
(which will be displayed in the real screen):
41
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-31 Parameter setting interface After the unit is turned on, the above
parameter values have been set to the initial default values. For the first
start up, it is necessary to check whether the parameter setting interface is
consistent with Figure 8-31. If there are any differences, they need to be
reset according to the figure. The parameter setting interface allows manual
settings of automatic liquid replenishment parameters, V001 electric butterfly
valve opening, container fan operating parameters, cold tower fan operating
parameters, and spray pump operating parameters. In addition, through the
buttons in the manual liquid replenishment box in the parameter setting
interface, manual liquid replenishment can be performed for different
operating conditions of the system.
42
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.5 Instrument Setting Interface
Figure 8-32 Instrument setting interface The alarm thresholds for supply and
return liquid temperature, supply and return liquid pressure, flow rate,
temperature inside the main control cabinet, temperature inside the
distribution cabinet, and cold side pressure difference can be set through the
instrument setting interface. The values shown in Figure 8-32 are the default
initial alarm values. For the first startup, it is necessary to check whether
the parameter setting interface is consistent with Figure 8-32. If there are
any differences, they need to be reset according to the figure. If
modifications are needed, please ask the operation and maintenance personnel
to determine the possible problems before making the modifications, and
confirm that they do not affect the system operation before making certain
modifications to the parameters.
8.6.6 Alarm Display Interface
After the system is running, if there is a fault in the system, it will be
displayed on this screen.
43
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-33 Alarm display interface After the fault occurs, the yellow alarm
light will light up. The fault form will be displayed on the alarm display
screen interface. At this point, first analyze the cause of the fault, then
troubleshoot it, and finally click on “Reset” in the manual control interface.
8.6.7 Historical Alarm Interface
The alarm information in the system will be saved on this screen through time
records, making it convenient for users to find the fault time.
Figure 8-34 Historical Alarm Interface (Example, non real situation) 44
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.8 Data Log Interface
This screen can display information such as supply temperature, return
temperature, supply pressure, return pressure, and supply flow rate. Each
parameter corresponds to a different colour.
Figure 8-35 Temperature curve interface
Figure 8-36 Pressure curve interface 45
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-37 Flow curve interface
8.6.9 System Information Interface
Figure 8-38 System Information Interface The system information interface can
set the system clock.
46
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.10 Cabinet Information Interface
The screen can display the ambient temperature in three cabinets, the power
quality information used in two distribution cabinets, and the longitude and
latitude information of the equipment. Among them, power information and
latitude and longitude information are used for debugging and display, and the
reading format is floating point.
Figure 8-39 Cabinet Information Interface
8.7 ANTSPACE HK3V6 Container Liquid Cooling System On-site Installation
Summary
Table 8-4 On-site installation summary
SN
Installation steps
Remarks
1
Location and lifting of containers and cooling towers on site
The cooling tower is installed on the side of the container, with a distance of 2 m between them
2
Installation of container exhaust fans
3
Installation of connecting pipeline between container and cooling tower
4
Water-cooled container power distribution
5
Water-cooled container pressurization operation
After gas detection for 7 bar/12 h, liquid detection for 7 bar/30 min
6
Liquid filling operation for water-
Preparation – system liquid replenishment – water tank
cooled containers
liquid replenishment – regular replenishment of water tank
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
After the equipment is transported to the site, it needs to be installed in
the order shown in Table 8-4. After installation is completed, the control
mode can be changed to Automatic. Click One Click Start and the system will
automatically run.
9 ANTSPACE HK3V6 Container Liquid Cooling System
Conventional Faults and Troubleshooting
Table 9-1 List of common faults and troubleshooting methods
Type
Power failure
Low liquid level alarm
Circulatio n pump failure
Causes
Solution
Remarks
1: Phase failure
Check for phase loss in the main power supply
2: Overvoltage 3: Undervoltage
Turn off the upper level circuit breaker QFWCU (in the main control cabinet)
to ensure that the main control cabinet is not electrified. Use a flat
screwdriver to increase the overvoltage value
Turn off the upper level circuit breaker QFWCU (in the main control cabinet)
to ensure that the main control cabinet is not electrified, and use a flat
screwdriver to reduce the undervoltage value
The reason for this situation is that the equipment did not adjust the overvoltage and undervoltage values of the power monitor before leaving the factory, or the set values did not match the actual values on site.
4: Phase error
Adjust the phase sequence of the power lines connecting the distribution cabinet to the main control cabinet
The liquid level in the water tank inside the container is low
Replenish the water tank inside the container
Water pump idling, under pressure (low return pressure), etc. cause circulation pump overflow
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2:
Reset the motor protector (corresponding to FR1) in the main control cabinet
(manually press RESET in the motor protector). 3: Check whether the system
operating parameters are normal (pressure and flow will report faults first),
and troubleshoot problems according to alarm faults.
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5: Start the circulation pump after an interval of 2-3 minutes.
Warning: after the system is powered on, the circulation pump is prohibited from running idle when there is no liquid in the system.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Type
Causes
Solution
Remarks
1#/2# exhaust fan failure
The current of the exhaust fan is too high, and there may be strips in the fan blades that hinder the operation of the fan
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2:
If there are debris in the fan blades, first clean them up; If there are no
debris and there is no reason for fan failure, the manufacturer needs to be
contacted. 3: Reset the motor protector in the main control cabinet (1#
exhaust fan corresponds to QFG04; 2# exhaust fan corresponds to QGF05)
(manually turn the knob of the motor protector to the vertical position, that
is, switch on).
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5: Start the exhaust fan after an interval of 2-3 minutes.
Liquid replenish ment pump failure
Overload caused by dirty and blocked Y-type filter replacement
The position of the suction port of the replenishment pump is too low,
resulting in overload
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2:
Reset the motor protector (corresponding number QFG11) in the main control
cabinet (manually turn the knob of the motor protector to the vertical
position, which is the closing.) 3: Clean the Y-shaped filter.
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5: After an interval of 2-3 minutes, start the replenishment pump again
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2:
Reset the motor protector (corresponding number QFG11) in the main control
cabinet (manually turn the knob of the motor protector to the vertical
position, which is the closing). 3: Lower the external water suction port
below the cooling liquid tank.t
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5: After an interval of 2-3 minutes, start the replenishment pump again.
Warning: after the system is powered on, the replenishment pump cannot idle when there is no liquid in the system.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Type
Causes
Solution
Spray pump failure
Dirty and clogged filter at the water tank suction port causing overload
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2:
Reset VF03 in the cooling tower control cabinet (manually turn the knob of the
motor protector to the vertical position, that is, switch on). 3: Check if the
filter in the cooling tower water tank is dirty or blocked, and clean it after
it is dirty or blocked
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5Start the spray pump after an interval of 2-3 minutes.
1# cooling fan failure 2# cooling fan failure
3# cooling fan failure
The current of the exhaust fan is too high, and there may be strips in the fan blades that hinder the operation of the fan
1: Turn off the circuit breaker (QFVF02) in the main control cabinet first. 2:
If there are debris in the fan blades, first clean them up; If there are no
debris and there is no reason for fan failure, the manufacturer needs to be
contacted. 3: Reset the motor protector in the main control cabinet (1# fan
corresponds to QFG01; 2# fan corresponds to QFG02; 3# fan corresponds to
QFG03) (manually turn the knob of the motor protector to the vertical
position, which means that it is closed).
4: After troubleshooting, Reference Figure 8-30 press the right reset button.
5: After an interval of 2-3 minutes, turn on the cooling fan again.
Leakage alarm
There is liquid leakage from the inlet and outlet of the high computing power server to the floor, wetting the leakage sensor.
1: Find areas on the floor where there is liquid. 2: Above this area, carefully search for any leakage from the inlet and outlet of the high computing power server. 3: After finding the leaking area, handle it by replacing the quick plug and corrugated pipe, then clean the leaking site and wipe the leaking monitoring tape dry.
Remarks
Warning: after the system is powered on, the spray pump cannot idle when there
is no liquid in the system
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Type
Causes
Solution
Remarks
Cold tower liquid level low alarm
The water level inside the cooling tower decreases
Timely replenish the cooling tower and reset the fault
After a low liquid level alarm in the cooling tower occurs, the system starts timing. After about 50 minutes, the spray pump stops spraying. To avoid overheating of the high computing power server due to the spray pump stopping spraying, onsite operation and maintenance personnel are requested to replenish the liquid in a timely manner after seeing the alarm.
1: Cooling fan not running
Check whether the fan operates normally and whether the power supply circuit of the fan is normal
High liquid supply temperatur e alarm
2: Spray pump not running
3: Temperature sensor damaged
Check whether the spray pump operates normally and whether the power supply
circuit of the spray pump is normal
Replace the temperature sensor. The alarm value for high liquid supply
temperature can be set on the screen as needed
4: Abnormal water level in the cooling tower
Check the water level of the cooling tower to ensure normal water replenishment
High liquid supply temperatur e alarm
After the high liquid supply temperature alarm occurred, the operation and maintenance personnel did not handle it in a timely manner, resulting in a continuous increase in the liquid supply temperature
Before identifying the cause, it is possible to consider shutting down some
high computing power servers, reducing the load, and then finding the cause of
the high liquid supply temperature alarm.
The alarm value for high liquid supply temperature can be set on the screen as
needed.
High liquid supply pressure alarm
1: Filter clogged Clean the filter element
2: Liquid supply and return valve malfunction or incomplete opening
Open the liquid supply and return valves
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Type
Causes
Solution
3: Pressure sensor failure
Replace the pressure sensor
Low return liquid pressure alarm
1: Insufficient cooling liquid in the water tank
2: Replenishment pump failure
3: Pressure sensor failure
Replenish the water tank with cooling liquid
Check the cause of the malfunction of the replenishment pump Replace the
pressure sensor
4: Leakage
Check for system leaks
Low liquid supply flow alarm
1: Liquid supply and return valve malfunction or incomplete opening
2: Dirty and clogged filter
3: Flow sensor failure
Open the liquid supply and return valve Clean the filter element Replace the flow sensor
4: Leakage
Check for system leaks
Condensat ion alarm
High environmental humidity
After the on-site operation and maintenance personnel see the alarm message, they only need to increase the target value of the supply liquid temperature by 5 to prevent condensation.
Pressure display fluctuates
No pressure display
1: There is air in the system
Please ask on-site operation and maintenance personnel to open the exhaust valve for exhaust
2: System liquid shortage
If the return pressure is lower than the set value, the replenishment pump will automatically replenish the system
3: Sensor damage Replace the sensor
1: Sensor damage Replace the sensor
2: Loose cables
Check the wiring circuit of the pressure sensor and tighten it
3: The PLC acquisition channel is damaged
Replace the module corresponding to the PLC sensor.
Remarks
The logic set in the program is: when the dew point temperature value is
greater than the supply liquid temperature value 5, the system will prompt a
condensation alarm
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Type
Causes
The pump is running, but the flow rate is insufficien t
1: There is air at the water pump suction port
2: Filter clogged
3: Insufficient system coolant (low return pressure)
1: Motor burnt out
Fan not running
2: Loose cables
3: Circuit breaker tripped
1: Water pump cavitation
Noise and abnormal noise
2: Pump shaft connection issue
3: Insufficient lubrication of motor shaft
4: Safety valve action
Water pump shaft seal leakage
Solution
Open the exhaust port above the water pump suction port with a wrench, wait
until there is even liquid flowing out, and repeat 2-3 times (refer to the
user manual for specific operations)
Clean the filter element
Remarks
Replenish the system
Replace the fan.
Under live conditions, use a multimeter to check the power supply of the fan
and tighten it when power is cut off.
Close the circuit breaker
Check the pressure on the liquid inlet side (return pressure or pressure
gauge) and replenish the liquid in a timely manner
Check the mechanical connection of the pump shaft
Adding lubricating oil
Check if there is too much liquid in the water tank, unable to release
pressure in a timely manner, and discharge excess liquid from the water tank
Replace the water pump shaft seal
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10 ANTSPACE HK3V6 Container Liquid Cooling System
Maintenance
10.1 Overview
Preventive maintenance refers to the maintenance carried out at predetermined
intervals or according to prescribed guidelines to reduce the probability of
product failure or prevent functional degradation, mainly including
adjustments, regular inspections, and necessary repairs. Familiarize equipment
maintenance and operators with the performance, structural principles, usage
methods, and precautions of the product, so that the equipment can perform its
intended functions.
10.2 Preventive Maintenance
10.2.1 Operator Monitoring
Operators monitor the status of equipment during normal use, with the aim of
identifying potential faults. Once the operator discovers a system malfunction
alarm, they should quickly conduct fault confirmation and inspection to find
the cause of the malfunction.
10.2.2 Application Check
During normal use of the equipment, operators conduct regular inspections as
planned to determine whether the product performs the specified functions. 1)
Check if the connections of the liquid supply and return pipelines, power
lines, etc. are correct. Inspection requirements: No leakage at all pipelines
and connections, and no damage to cables. Inspection method: visual inspection
2) Check if the return liquid pressure (back pressure) is low. Inspection
requirements: the return liquid pressure is higher than 0.05MPa (observe the
Home interface of the touch screen or the pressure gauge), and if the pressure
is lower than this value, liquid replenishment is required. Inspection method:
visual inspection and data comparison 3) Check the liquid supply system and
record temperature, pressure, and other data every half a day. Inspection
requirements: Record the supply/return liquid temperature, supply/return
liquid pressure, and supply liquid flow data, and observe whether the data
tends to stabilize during long-term operation. Inspection method: visual
inspection and data comparison. 4) Check the fault alarm status of the system,
such as temperature, pressure, flow rate, etc. (the above fault status is
displayed in the fault alarm interface on the touch screen), and record it
every half a day. Inspection requirements: Check the system alarm points and
follow the instructions for troubleshooting. Inspection method: visual
inspection and on-demand testing.
10.3 Regular Inspections
10.3.1 Maintenance of Filters
The system is divided into internal circulation and external circulation, with
the internal circulation medium being coolant and the external circulation
medium being tap water. The system has set up a filter to filter the internal
and external circulation, and the filter needs to be cleaned after the system
has been running for a period of time.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The
filter is divided into three parts, and the corresponding cleaning time
requirements are as follows: 1) Cooling tower spray pump suction filter,
cleaning cycle is once a month. 2) The filter in the internal circulation
pipeline of the pump unit liquid supply system has a cleaning cycle of once a
month (or as needed). 3) The Y-shaped filter in the internal circulation
pipeline of the pump unit replenishment system has a cleaning cycle of once
every six months (or as needed). The cleaning method is to wash with clean
water and rinse thoroughly before use. Operation steps: 1) Cut off the main
power supply of the equipment. 2) Referring to Figure 10-1, close the
maintenance butterfly valves in the system, open the drain ball valve below
the pipeline filter component, and drain the local liquid in the pipeline.
3) After finding the position of the filter, open the manual exhaust valve and
manual drain valve, remove the clamp connection, and take out the pipeline
filter element from the handle.
Figure 10-1 Location of butterfly valves and pipeline filters for pipeline
maintenance 4) Remove and clean (or replace) the filter screen inside the
filter. Reference 5)
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 10-2 Remove the pipeline filter 5) Install the cleaned filter screen,
tighten the clamp with a wrench, and close the valve 6) After the equipment is
powered on again, fill the system replenishment tank with coolant.
10.3.2 Pipeline Leakage Maintenance
After six months of equipment operation, the pipeline network should be
inspected for leakage prevention for six months. If any leakage or leakage is
found, it should be immediately shut down for maintenance. Maintenance should
first stop the operation of the load components on the user end, and then stop
the operation of the equipment for repair. After completing the leak
detection, pay attention to replenishing the system with coolant.
10.3.3 Maintenance Of Electrical Components
After six months of equipment operation, it is necessary to inspect and
maintain the wiring terminals and crimping screws on the electrical components
of the main control cabinet inside the water pump cabinet to prevent looseness
of the wiring terminals and crimping screws, which may cause poor contact and
damage to the components and prevent normal operation of the equipment,
thereby affecting the operation of the entire container liquid cooling system.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10.3.4 Coolant Drainage
After 1-2 years of operation of the system and water tank, there may be some
debris in the system pipeline, and the system coolant should be promptly
drained and replaced.
Operation Steps: a) Find the position of the discharge valve (Figure 10-3). b)
Connect the drain hose to the drain ball valve and tighten it with a hose
clamp; Guide the hose outside the
equipment and open valve V202 (Figure 10-3) to drain the system.
Figure 10-3 Location of discharge ball valve in pump station
10.3.5 Water Tank Level Inspection
The system monitors the liquid levels in two water tanks (inside the container
and in the cooling tower). When the liquid level in the water tank falls below
the required value, the system touch screen will give an alarm indicating that
the water tank level is low. At this time, it is necessary to promptly check
for faults and replenish the coolant. Even if there is no alarm for the water
tank level, it should be checked regularly on a daily basis:
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The
liquid level in the water tank inside the container needs to be checked once a
week after stable operation. If the water tank does not reach 2/3 of the
limit, it needs to be replenished in a timely manner. The liquid level of the
cooling tower water tank is required to be checked once a day, and water
shutdown is not allowed (unless dry cooling mode is adopted in winter, at
which time the internal water of the cooling tower needs to be drained).
Figure 10-4 Container water tank
Figure 10-5 Cooling tower water tank 58
ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10.3.6 Maintenance Of Coolant
- As the core unit of the container liquid cooling system, it is recommended to regularly track and record the coolant, at least once a year (PH value is tested every six months).
- When purchasing coolant, it is necessary to focus on the relevant parameters in Table 10-1. If the requirements are not met, it is necessary to consider refilling and replacing the coolant as appropriate.
- Regular testing of coolant focuses on PH value, and it is not recommended to use it when the PH value is below 7 (a PH indicator can be added to the coolant. When the PH is below 6.8, the coolant will change color for easy observation).
- The coolant needs to be regularly tested, paying attention to freezing point, ethylene glycol ratio, total hardness, etc. In the later stage, attention should be paid to whether the content of elements such as Al, Fe, Cu increases, as an increase indicates that contact corrosion has already occurred.
- It is recommended to regularly add corrosion inhibitors according to the supplier’s requirements to maintain the coolant.
Items Color Exterior Freezing point Boiling point PH value Reserve alkalinity
Total hardness
Main element content
Table 10-1 Recommended standards for coolant testing
Reference standards
Significant color
No odor, sediment, or suspended solids
Local minimum freezing temperature
108 (low temperature type)
7-9
4ml (organic formula) 9ml (including inorganic formula)
<120 mg/l
B
<20mg/kg
Si
<20mg/kg
P
<20mg/kg
Mo
<20mg/kg
Ca
<20mg/kg
Remarks Visual inspection Visual inspection
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Items
Reference standards
Remarks
Al3+
<50mg/L
Fe2+
<50mg/L
Cu2+
<50mg/L
Table 10-2 Glycol Refrigerant Concentration vs. Freezing and Boiling Points
Glycol concentration
Mass concentration %
Volume concentration %
Freezing point
0.0
0.0
0.0
5.0
4.4
-1.4
10
8.9
-3.2
15
13.6
-5.4
20
18.1
-7.8
25
22.9
-10.7
30
27.7
-14.1
35
32.6
-17.9
40
37.5
-22.3
45
42.5
-27.5
50
47.6
-33.8
55
52.7
-41.1
60
57.8
-48.3
Table 10-3 Recommended standards for deionized water
Index PH value Sulfide Sulfate Chloride Bacterial community Total hardness (as
CaCO3)
Conductivity
Deionized water 8.5-9.5 <1 ppm <10 ppm <5ppm
<100 CFUs/ml
<20ppm
Reference standards Intel 632983 TC9.9/Intel 632983 TC9.9/Intel 632983
TC9.9/Intel 632983
TC9.9/Intel 632983
TC9.9/Intel 632983
<20us/cm (reference value, not mandatory)
TC9.9
Remarks
High conductivity is not necessarily unacceptable, such as 1000us/cm, as
corrosion inhibitors and fungicides will both lead to an increase in water
conductivity. It is necessary to understand
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Index
Deionized water
Reference standards
Remarks
the reasons behind the sharp increase in conductivity trend during circuit
operation.
Residues after evaporation
50ppm
TC9.9/Intel 632983
Turbidity
<20 NTU
TC9.9/Intel 632983
Iron content 0.1ppm
Industry standards
Copper content 10ppb
Industry standards
Carbon steel corrosion rate
3mpy0.075mm/a GB/T 50050-2017
Corrosion rate of copper or stainless steel
0.2mpy 0.005mm/a
GB/T 50050-2017
Note 1:
Table 10-1 Recommended standards for coolant testing is for the working environment temperature is below 0 working conditions need to use the media requirements, if the working environment temperature is higher than 0 for a long time, you can use deionized water / pure water as the secondary side of the internal circulation medium, corresponding to the media requirements see Table 10-3 Recommended standards for deionized water.
Note 2:
To ensure long-term reliable operation, when using deionized water/or purified water as the internal circulation medium, it is necessary to replace the internal coolant every 1-2 months.
10.3.7 Maintenance of Cooling Towers
After the cooling tower is put into operation, it is necessary to regularly
check the operation status and pay attention to the following points: 1) After
the cooling tower enters the water, it must be strictly controlled. Damaged
water pipes and nozzles should
be replaced in a timely manner to avoid affecting the water distribution
effect or damaging the water spraying device. If there are any debris, it
should be removed in a timely manner.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
- The suspended solids content of spray water is generally controlled below 20mg/L. When the suspended solids content increases, water quality treatment agents should be appropriately added for treatment. For long-term operation, scale inhibitors should be considered. The water quality requirements are shown in the table below (refer to GB/T18430.1-2007). It is recommended to replace the spray water at least twice a year, and the specific situation should be increased according to the local water quality situation of the project.
Table 10-4 Recommended standards for spray water
Cooling Water Quality
Items
Reference value
Benchmark items
PH (25) Conductivity (25)
ClSO2Acid consumption (Ph=4.8) Full hardness
Fe
uS/cm
mg(Cl-)/L mg(SO2-)/L mg(CaCO3)/L mg(CaCO3)/L mg(Fe-)/L
Reference items
S2NH+
mg(S2-)/L mg(NH+)/L
6.5~8.0 <800 <200 <200
<100
<200 <1.0 Not allowed to be detected <1.0
Inclination
Corrosion
Scaling
O
O
O
O
O
O
O
O
O
O
O
O
SiO2
mg(SiO2)/L
<50
O
Note: O represents factors related to corrosion or scaling tendency. 3) If
abnormal phenomena are found in the fan system, it should be immediately
stopped for inspection and
troubleshooting. The blades should be repaired or replaced based on the actual
erosion and wear situation to ensure that the cooling tower is in good
operating condition;
-
During the use of the cooling tower, if excessive water loss is found, manual replenishment devices should be used in a timely manner to replenish water. In addition, check whether the water collector is damaged and whether the water collection tank is leaking;
-
It is required to clean the inside and outside of the tower once a year to prevent the accumulation of dirt from affecting the smooth flow of water.;
-
After the cooling tower is shut down, the residual water in the water collection tank and pipelines must be emptied. If the shutdown time is long, the entire tower should be inspected to ensure safe and normal operation next time;
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7) Flammable materials such as fillers and water collectors are strictly
prohibited from coming into contact with open flames during use or
maintenance;
8) Under the freezing point temperature in winter, the system will switch to
dry cooling mode. At this time, it is necessary to drain the residual water in
the water collection tank and pipelines to prevent equipment damage caused by
icing;
9) The filters inside the water collection tank need to be cleaned once a
month to prevent damage to the spray pump caused by dirt and blockage;
10) PVC fillers should be washed regularly and should not be operated under
conditions where the cooling water temperature is higher than 50.
10.3.8 Maintenance of Water Pump
In order to maintain the original performance of the rolling bearings of the
water pump motor and ensure long-term use in good condition, it is necessary
to inspect and maintain the bearings according to the specified time to
prevent faults, ensure reliable operation, and improve efficiency and
efficiency. For the three-phase asynchronous motor supporting the water pump
of water-cooled container products, the maintenance of the motor bearings can
be carried out according to this instruction.
The bearing models of the motor supporting the circulating pump product in the
current system are shown in the table below:
Table 10-5 Bearing model
Model 160
Bearing
DE:7309B NDE:6309ZC3
Quantity 17
Lubrication oil addition cycle
2P
4P
Grease model
2000h
5400h
Polyrex EM
The method for adding lubricating grease to bearings of SHIMGE water pumps can
be found in the following video link:
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Website:
http://100gs.shimge.com/wap/blbxgdjlxbwh_8/2.html Attention: If different
grades of lubricating grease are mixed, the consistency will change greatly.
It is prohibited to mix different grades of lubricating grease. If other
brands of grease are to be used, the motor bearings must be removed and the
original grease cleaned, otherwise there is a risk of burning the motor
bearings.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
11 ANTSPACE HK3V6 Container Liquid Cooling System Safety Instructions
11.1 Maintenance
Only qualified and authorized personnel are allowed to carry out maintenance
and other operations on the electrical system.
11.2 Operation
(1) Before starting the cooling system inside the container, a fire
extinguisher should be equipped.
(2) The equipment must have at least two reliable grounding positions, and the
protective grounding resistance should be verified to ensure continuity. Its
value should be less than 0.3 , otherwise there may be a dangerous situation
that may cause personal injury or death. (3) Only clean the equipment after
shutting down and turning off the power, otherwise it may cause electric shock
or injury. Do not use water to clean the equipment, otherwise it may cause
electric shock. (4) Before starting the machine, be sure to check if the valve
(if present) is open. (5) Safety clauses for operation of distribution
cabinets and main control cabinets:
Before operating the distribution cabinet A/B and main control cabinet, it is
necessary to ensure that the cabinet door is locked to prevent personal injury
such as electric shock, and to prevent salt mist, moisture, dust or other
conductive substances from entering the interior of the distribution cabinet
and main control cabinet;
When powering on, it is prohibited to touch the single board, cables,
terminals, modules, sensors and other equipment inside the cabinet to avoid
safety accidents;
If there is a malfunction, odor, or abnormal sound, please close the main
circuit breakers MCB-A1, MCBA2, and QFWCU of the three cabinets, or press the
emergency stop button on the container door and two cabinets, otherwise it may
cause electric shock or fire accidents;
11.3 Attention
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 1. Non
professional authorized personnel are prohibited from opening the door of the
distribution cabinet 2. Only when the main circuit breaker is in the OFF
position can the distribution cabinet door be opened. Before using this
equipment, please read this manual carefully. If you have any difficulties or
problems, please consult authorized personnel from the factory for assistance.
66
References
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