ANTSPACE HK3 V6 Hydro Cooling Container and Dry Wet Tower Instruction Manual

May 15, 2024
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ANTSPACE HK3 V6 Hydro Cooling Container and Dry Wet Tower

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Specifications

  • Product Name: ANTSPACE HK3 V6 Hydro-cooling container & Dry-Wet Tower
  • Manufacturer: BITMAIN TECHNOLOGIES INC.
  • Website: www.bitmain.com
  • Release Date: January 2024

Product Usage Instructions

1. Pre-Installation Checks:

Before using the product, ensure that all components are included. Contact BITMAIN if any parts are missing. Carefully inspect the product before installation.

2. Installation Guidelines:

Follow the instructions provided in the product manual for correct installation. Incorrect installation may void the warranty.

3. Operating Conditions:

Operate the product within the specified environmental conditions mentioned in the manual to prevent damage and ensure optimal performance.

4. Maintenance:

Regular maintenance according to the guidelines provided is essential to prolong the product’s lifespan. Refer to the manual for maintenance instructions.

5. Warranty Information:

Ensure that the product is within the warranty period and has not been damaged due to misuse before requesting repair services.

Frequently Asked Questions

  • Q: What should I do if I suspect missing parts in my product?
    • A: Contact BITMAIN immediately for assistance and refrain from installing the product until all components are accounted for.
  • Q: Can I use software not provided by BITMAIN with this product?
    • A: It is recommended to only use software approved by BITMAIN to avoid voiding the warranty and causing potential issues with the product.
  • Q: How often should I perform maintenance on the HK3 V6 Hydro-cooling container & Dry-Wet Tower?
    • A: Regular maintenance as per the manual’s guidelines is recommended to ensure optimal performance and longevity of the product.

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HK3 V6
Hydro-cooling container &Dry-Wet Tower Product Manual
Jan. 2024
BITAMIN TECHNOLOGIES INC. www.bitmain.com

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Declaration
The purpose of the Product Use and Maintenance Manual (hereinafter referred to as the product manual) is only to provide guidance information to help you correctly use the ANTSPACE HK3 container liquid cooling system (hereinafter referred to as this product). Before installing and using this product for the first time, you are obligated to carefully read all the materials delivered, especially the precautions mentioned in the product manual, which will help you better and safely use this product, Please keep the product manual properly for future reference.
Before using this product, please check if the product components are complete. If there are any missing parts, please contact BITMAIN in a timely manner and carefully inspect the product before installation and use.
When the following situations cause property damage to you or third-party personnel, BITMAIN will not be responsible, and the product damage caused is not covered by the warranty. If the user requests repair services, after being determined by the BITMAIN service organization, paid repair services can be provided.
The entire equipment and components of this product have exceeded the free warranty period, or have been damaged due to abnormal use or natural environment.
Incorrect or failure to install, use, and store this product according to the instructions and requirements of the product manual.
Operate this product under operating environmental conditions that exceed the requirements specified in the product manual.
Exceeding the installation and use scope specified in international standards or local laws, regulations, and industry regulations.
Repairs or changes to this product by non BITMAIN authorized technical personnel; Use the software provided with the product outside of this product, or use other software other than non random
software or specialized software on this product. Other scenarios that do not require liability within the legal scope of the country (region) where the operation is
carried out. —————————————————————————————————————————————
Special attention: If the user purchases this product from a non BITMAIN official sales channel, BITMAIN does not guarantee that the product manual can be fully transmitted. Training and services related to installation, use, maintenance, etc. should be provided by the seller. When using this product, it is assumed that the user is aware of the relevant installation, use, and maintenance content of the product, which also applies to the content of this declaration.
—————————————————————————————————————————————
The product manual is not intended to indicate that BITMAIN has made any promises or warranties regarding its products and services, whether express or implied, including but not limited to the warranties of suitability, safety, and suitability for a specific purpose recommended in the product manual.
The photos, graphics, charts, and illustrations provided in the product manual are for explanatory and explanatory purposes only, and may differ from the actual product. The actual specifications and configurations of the product may change from time to time as needed, so they may differ from the content of the product manual. Please refer to the actual product purchased.

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Due to the continuous iteration of products and the application of new designs, materials, and technologies, BITMAIN will make improvements or modifications to the software and hardware described in the product manual and the content of the product manual at any time based on factors including but not limited to product characteristics, product performance, and usage environment, without prior notice. If you find any inconsistencies between the actual situation of this product and the product manual during use, or if you want the latest information or have any questions or ideas, please feel free to call us or log in to the service website for inquiries.

Version V1.0.9 V1.1.0 V1.1.1
V1.1.2

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Change History

Change Items Initial version

Before Changing /

9.3.6

/

Combined user manual and installation guide

Modification of

user manual

/

format

After Changing Change Time

/

2023.09.03

Table 9-1,table 9-2 2024.01.02

Change By

2024.01.09

/

2024.01.17

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Copyright © BITMAIN TECHNOLOGIES INC. All rights reserved.
Without the authorization of BITMAIN, the relevant contents of this manual shall not be spread, copied or forwarded to a third party, nor uploaded to a third-party platform such as the public network.
Trademark
As well as other BIMAIN and ANTSPACE trademarks used in this manual, they belong to BITMAIN TECHNOLOGIES INC.
All other trademarks or registered trademarks mentioned in this manual belong to their respective owners.
Software Authorization
It is prohibited to use part or all of the data in the firmware or software developed by our company for commercial purposes in any way.
Prohibit decompilation, decryption, or other operations that disrupt the original program design of the software developed by our company.
BITMAIN TECHNOLOGIES INC.
Official website: www.bitmain.com

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

About This Document

This manual mainly introduces the working principle, fault handling, and maintenance methods of the ANTSPACE HK3V6 liquid cooling system.
1.1 Application Scope
This manual is applicable to the HK3V6 model. Unless otherwise specifie d in the following text, the installation and operation methods of the product will be briefly introduced using the version of the cooling tower as an example.
1.2 Intended Audience
This manual is applicable to professional technical personnel who need to install, operate, and maintain the product. Professional technical personnel must meet the following requirements: Possess certain professional knowledge in electronics, electrical wiring, and machinery, and be familiar with
electrical and mechanical schematic diagrams. Familiar with the composition and working principles of liquid cooling systems and related products. It should have received professional training related to the installation and trial operation of electrical products. It should have the ability to respond urgently to hazards or unexpected situations that occur during installation
or trial operation. Familiar with the relevant standards and specifications of the country/region where the project is located.
1.3 Use of Manual
Please read the manual carefully before using the product. The content of the manual will continue to be updated and corrected, but it is inevitable that there may be slight discrepancies or errors with the actual product. Users should refer to the actual product they purchased and can download or obtain the latest version of the manual materials through www.bitmain.com or sales channels.
1.4 Symbol Conventions
In order to ensure the personal and property safety of users when using the product, and to use the product more efficiently and optimally, the manual provides relevant information and highlights it with the following symbols. The following are the symbols that may be used in this manual. Please read carefully to better use this manual.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 2

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Safety Description

Relevant safety regulations must be followed during product installation, trial operation, operation, and maintenance. Unreasonable use or incorrect operation may result in: Harm the life and personal safety of the operator or third party. Damaged products or other property belonging to the operator or third parties. To avoid the above hazards, please strictly follow the safety precautions in the manual. The safety precautions in this manual do not include all the standards that should be followed, and are only a
supplement to all safety precautions. All work should be carried out based on the actual situation on site. For any loss caused by violation of the general safety operation requirements, safety standards, and safety
precautions in the instructions, BITMAIN will not bear any responsibility. Local laws, regulations, and specifications should be followed when installing, operating, and maintaining
equipment. The safety precautions in the manual are only a supplement to local laws, regulations, and norms.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
3 ANTSPACE HK3V6 Container Liquid Cooling System Overview
The container liquid cooling system aims to continuously provide cooling liquid that meets the pressure, temperature, and flow requirements for the heat dissipation unit of the internal high computing power server, ensuring a good working environment for the load.
There are three types of heat dissipation options for container liquid cooling systems: evaporative cooling (dry wet combined cooling tower), water-water heat exchange (plate exchange component), and forced air cooling (dry cooling tower). The internal cooling medium can be selected according to the local environmental temperature, such as suitable antifreeze, deionized water, or pure water.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Container Liquid Cooling System Composition and Working Principle

4.1 System Composition

Table 4-1 Main components of container liquid cooling system

Sub system

Function

Main components

Pumping station

Transport and monitor the cooling liquid status to maintain stable system operation

Centrifugal pumps, expansion tanks, sensors, valves, exhaust valves, filters, pipelines, and other related accessories

Control cabinet

Control the operation of various components in the pump station, read the numerical display of each sensor, and upload it

Circuit breakers, intermediate relay, PLC, switch power supply, touch screen, and other related accessories

Network and distribution system

Distribute network and power for high computing power servers

Circuit breakers, aviation plugs, cables, switches, and other related accessories

Mainfold system Flow distribution and transportation

Main fold, elbows, hoses, chucks, valves, and other related accessories

Accessories

Supporting components and spare accessories Screws, miniature circuit breakers,

required for the use of container liquid

aviation plugs, clamps, rubber hoses and

cooling system

other related accessories

Dry wet tower

Transfer heat from the load to the atmosphere

Spray pumps, coolers, air inlet grilles, fans, and other related accessories

Plate heat exchanger component (optional)

Transfer heat from the load to the cold side water

Plate heat exchangers, sensors, valves, and other related accessories

Dry tower (optional)

Stainless steel heat exchanger Transfer heat from the load to the atmosphere components, valves, pressure gauges, and
other related accessories

4.2 Working Principle

Pump Station
The pump station provides two cooling liquids that meet the requirements for temperature, pressure, flow rate, and medium to the liquid distributor components. After two stages of liquid separation, the water separator delivers the cooling liquid to the water-cooled plate, which takes away the heat inside the equipment. The heated cooling liquid enters the cooling tower for forced heat exchange with the external air, or enters a plate heat exchanger for heat exchange with the external cold source. The cooled cooling liquid is then transported to the water-cooled plate again through the pump station and water separator components for circulation, thereby taking away the heat inside the heating load and ensuring that the heating load operates in a good environment.
Dry Wet Tower

2

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The dry wet tower for both dry and wet use should be used for both dry and wet working conditions. The working principle of wet working conditions is to use water and air as cooling media, and use the evaporation of some cooling water to carry away the heat released by the cooling liquid during the flow process inside the coil. Internally equipped with: spray device, serpentine condensing coil, (filler heat exchange layer) dehydrator, bottom with a water collection tank, external spray pump, and top with an axial flow fan. During operation, cooling water is pumped from the spray pump to the upper part of the condensing disc and the liquid condensed by the cooling water outside the tube flows out from the lower part of the condensing disc. After absorbing the heat of the coolant, a portion of the water evaporates into water vapor, which is sucked away by an axial flow fan and discharged into the atmosphere. The non evaporative cooling water drips into the lower collection tank for circulation by the spray pump. The axial flow fan draws air from the top, strengthening air flow, causing the water collection tank to bear negative pressure, reducing the evaporation temperature of water, accelerating water film evaporation, and strengthening the heat release of the condensing coil. The function of a dehydrator is to block non evaporative water droplets in the air and allow them to flow back to the collection tank, in order to reduce the consumption of cooling water. In addition, a floating ball valve is also installed in the water collection tank. When the water continuously evaporates and consumes, the floating ball valve automatically opens to provide supplementary spray water. The working principle of dry working condition is to forcibly exchange heat between the cooling liquid with high temperature from the water-cooled plate and low-temperature air, and the cooling liquid with reduced water temperature enters the system again through the pump unit for heat dissipation.
Plate Heat Exchanger
During the operation of a plate heat exchanger, a thin rectangular fluid channel is formed between each heat exchange plate. The cold and hot heat exchange media enter these narrow and tortuous flow channels through the holes at the four corners of the plate. The ripples on the plate enhance the stiffness of the plate and also enhance the turbulence of the fluid. Two types of media form a parallel flow or a reverse flow between the plates, and heat exchange is carried out through the intermediate layer plates to achieve the purpose of use.
Dry Tower
Similar to the dry wet tower, the dry tower uses a power fan to force air convection to achieve heat exchange between the air and the internal circulating medium, thereby achieving overall heat dissipation.
3

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 4-1 Schematic diagram of container liquid cooling system
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Container Liquid Cooling System Performance

Index Requirements

Table 5-1 System performance index requirements

SN

Items

Performance index

Remarks

Environment

Working temperature 1
Working temperature

-3540 540

Outdoor
Indoor (controllable temperature range by adjusting the fan)

2

Working humidity

1090%

3

Storage temperature

-3570

4

Storage humidity

595%

5

Altitude

2000m

Container technology

1

External dimensions L×W×Hmm

6058×2438×2896

2

High computing power server capacity

210 S19 Hydro series high computing servers

3

Box certification

China Classification Society Certification

NFPA 79:2021

4

Safety certification

UL 508A:2018 R8.21 CSA C22.2 No. 14-18

ANSI/ISO 12100:2012

5

Operating power

10471050

Excluding dry wet tower power consumption

6

Input voltage and power

400V±5%,60Hz/50Hz

7

Transport weight

8T

Excluding high computing power servers and cooling liquid

8

Operating weight

12T

Including high computing power servers and cooling liquid

9

Main switch capacity of distribution cabinet (A)

1200A

The container liquid cooling system includes two distribution cabinets, each with a 1200A main
switch

10

Rated current (A)

986

Rated current of each distribution cabinet inside the container

5

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

SN

Items

Performance index

Remarks

11

Standard power (kW)

1047

Excluding cooling tower power consumption

12

Maximum power (kW)

1050

Excluding cooling tower power consumption

13

Single unit rated current (A)

The container liquid cooling

10

system includes two distribution cabinets, each with a 1200A main

switch

14

Provided interface (cooling tower)

DN125 (nominal size 139.7ISO 2852)

15

Provided interface (heating & plate exchanger interface)

DN100GB/T 9119-2010 PN16 DN100

16

Flow ratem³/h

85

Dry wet tower

1

Type

Dry wet tower

2

External dimensions L×W×Hmm

6058×2438×2896

Excluding cage ladder

3 Heat dissipation capacity (kW)

1000

4

Operating water temperature

35±1

@Wet-bulb temperature =28

5

Box certification

China Classification Society Certification

NFPA 79:2021

6

Safety certification

UL 508A:2018 R8.21 CSA C22.2 No. 14-18

ANSI/ISO 12100:2012

7

Operating powerkW

14~28

8

Transport weight

7 T

9

Operating weight

12 T

10

Provided interface (container)

DN125 (nominal size 139.7ISO 2852)

11

Liquid supply pipe interface

DN40 (internal thread)

12

Drainage pipe interface

DN65 (internal thread)

13

Noise@25, 16m

70dBA

14

Water consumption

11.3m³/h

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6 ANTSPACE HK3V6 Container Liquid Cooling Structural Views 6.1 External View of Container Liquid Cooling System
Figure 6-1 External view of container liquid cooling system
Figure 6-2 External view of container liquid cooling system
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6.2 Internal View of Container Liquid Cooling System
Figure 6-3 Internal view of container
Figure 6-4 Internal view of manifold components 8

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 6-5 Internal view of pumping station
Figure 6-6 Water storage tank 9

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 6-7 Internal view of main control cabinet Figure 6-8 Internal view of distribution cabinet 10

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Figure 6-9 Internal view of cold tower control cabinet

Installation of ANTSPACE HK3 V6

7.1 ANTSPACE HK3V6 Container Liquid Cooling System Composition
The ANTSPACE HK3 V6 container liquid cooling system mainly consists of containers, cooling towers, intermediate connecting pipelines, and other related components, as shown in Figure 7-1 Liquid cooling system composition. Its functions are shown in

Table 7-1.

Figure 7-1 Liquid cooling system composition

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Figure 7-1 Liquid cooling system composition

Table 7-1 Functional description of components

SN

Module

Function

Remarks

Heat exchange unit, which exchanges heat between the heated

1

Cooling tower

coolant and the atmosphere, and then transports it to the

1 set

container after cooling down.

The container includes pump sets, distribution cabinets, water

2

Container

distributors, shelves, etc., used to distribute water, electricity,

1 set

and power to the mining machine.

3 BTMU XX.WBGL01 Dry wet tower inlet water pipeline.

1 PCS

4 BTMU XX.WBGL02 Connect the dry wet tower and container

2 PCS

5 BTMU XX.WBGL03 Container inlet water pipeline.

1 PCS

6 BTMU XX.WBGL04 Container outlet water pipeline.

1 PCS

7 BTMU XX.WBGL05 Dry wet tower outlet water pipeline.

1 PCS

8 BTMU XX.WBGL06 Dry wet tower outlet water pipeline.

1 PCS

9 BTMU XX.WBGL07 Dry wet tower inlet water pipeline.

1 PCS

10 BTMU XX.WBGLZJ External pipeline fixing bracket.

3 PCS

7.2 Installation and Connection of Container Liquid Cooling and Cooling Tower
Place the container on the ground with a certain bearing strength (capable of bearing a weight of 25 tons and a ground level of ±1°). The cooling tower is installed on the side of the container, and the distance between them is required to be 2 m. The cooling tower, container, and connecting pipelines are installed on site as shown in
Figure 7-2

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 7-2 Location of container and cooling tower
7.3 Installing Exhaust Fans for Container Liquid Cooling
After determining the relative position of the container and the cooling tower, take out the container exhaust fan assembly (exhaust fans G04&G05, louvers, and insect proof nets are integrated, as shown in Figure 7-3a from the container accessories wooden box, unpack it and perform installation: 1) Installed at the rear door of the container, as shown in Figure 7-3(b) 2) Remove the protective sealing plate on the rear door. 3) Secure the fan assembly as a whole to the rear door using bolts (M10 outer hexagonal bolts).
Figure 7-3 aSchematic diagram of fan assemblybInstallation diagram of container fans 13

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7.4 Container Liquid Cooling System Pipeline Connection
Figure 7-4 Installation diagram of external pipelines
7.4.1 Pipeline connection:
1. Firstly, take out six pipelines numbered “BTMU XX-WBGL01”, “BTMU XX- WBGL02”, “BTMU XXWBGL03”, “BTMU XX-WBGL04”, “BTMU XX-WBGL05”, “BTMU XX- WBGL06″,”BTMU XXWBGL07”, “BTMU XX-WBGLZJ” and three sets of pipeline fixing brackets from the wooden box. Then, take out the flange sealing gasket, chuck gasket, connecting bolt (M16×75) , high-pressure clamps (ISO 114.3 and ISO 141.3) and U-shaped clamp components and other accessories. 2. Find two water supply and return pipelines (with an outer diameter of 114.3) in the container, labeled as BTMU XX WBGL03 (with filter Z01) and BTMU XX WBGL04. Connect the pipelines to the two water supply and return ports with high- pressure clamps (ISO 114.3/304/PN16) in combination with the chuck sealing gasket (ISO 114.3). It should be noted that the sealing gasket should not be damaged, worn, or deformed. External pipeline 03 (BTMUXX WBGL03) is connected to the inlet of the container system on the upper side, and BTMUXX WBGL04 is connected to the outlet of the container system on the lower side. After the connection is completed, fix them with a pipeline bracket and a DN100 U-shaped clamp. 3. Connect the above pipelines according to the requirements in Figure 7-4. There are 10 connections in total: 6 flange connections, 8 single connection points, and 1 DN125 sealing gasket is required for each connection; 4 chuck connections, 1 connection point at a single location, and 1 ISO 141.3 chuck sealing gasket is required for each connection. It should be noted that the sealing gasket should not be damaged, worn, or deformed;
Caution
After the pipeline is connected, please check whether the filter Z01 screen of the external pipeline 06 is intact.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7.4.2 Fixed pipelines and external pipeline brackets
After connecting the intermediate pipeline, it is necessary to fix the pipeline and external pipeline bracket: 1. Fix the external pipeline bracket.
The pipeline needs to be tightly attached to the bracket for fastening. The external pipeline bracket is fixed to the ground using expansion screws (M12 * 80), and the ground needs to be drilled in advance using an electric drill. 2. Use U-shaped pipeline clamps (DN125/M12/304) to secure the pipeline to the external pipeline bracket. 3. Check if the connection points are loose and mark all threaded connection points with a line (black and blue double marking is recommended).
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

8 ANTSPACE HK3V6 Container Liquid Cooling

Use and Operation

8.1 Safety Rules

8.1.1 Hazard level
8.1.2 Precautions for Use

  1. Filtered coolant should be used as the cooling medium, and there should be no floating or particulate matter in the supply circulation system.
  2. When the ambient temperature is below 0, the water in the collection tank and spray pipeline must be completely drained to prevent freezing and damage to the equipment.
  3. Equipment should avoid wiring midway and is strictly prohibited from being used in parallel with other equipment.
  4. If there are any abnormalities in the equipment (such as stink , etc.), it should be shut down, disconnected from the power supply, and inspected.
  5. There are emergency stops on the entrance doors and container doors of distribution cabinets A and B. When an emergency occurs, pressing the emergency stop will immediately disconnect the power circuit breaker. After an emergency reset, first turn the main circuit breaker to the OFF position and then power on again.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
6) Circuit breaker MCB-A1 can only cut off power to distribution cabinet A. 7) Circuit breaker MCB-A2 can only cut off power to distribution cabinet B.

Figure 8-1 (a) Emergency stop knobs on the front door

(b) Location of MCB-A1/A2

  1. The circuit breaker QFWCU can only power off the main control cabinet.

  2. To prevent danger, when repairing a single high computing power server, the power switch corresponding to

the serial number of the high computing power server in the distribution cabinet must be disconnected, and

then the power interface, network cable interface, and water supply interface of the corresponding high

computing power server must be unplugged. Finally, the power source of the high computing power server

must be unplugged to repair the high computing power server. If it is necessary to power off the entire container

equipment, the steps are as follows:

a) Firstly, disconnect the micro circuit breakers of 210 high computing power servers. b) After an interval of 10 seconds, disconnect the main power supply of the main control cabinet. c) Then disconnect the main switches of the two distribution cabinets.

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-2 (a) Distribution cabinet circuit breakers (b)Internal of the main control cabinet (c)The main circuit breaker of the distribution cabinet d) If necessary, also disconnect the main switch at the transformer end. Remember to strictly follow the above requirements for the closing sequence of switches. 10) It is strictly prohibited to open the protective cover on the fan. 11) It is strictly prohibited to touch the fan blades directly to test whether the fan is rotating, or to rotate the fan blades by hand. 12) It is prohibited to operate the equipment with wet hands, otherwise it may cause electric shock accidents. It is prohibited to put debris inside the equipment to ensure that the fire passage is always unobstructed.
8.2 System Pressurization
After the on-site installation of equipment and pipelines is completed, a 7 bar air pressure test should be conducted first, with the pressure maintained for at least 12 hours. Then conduct a 7 bar water pressure test, with the pressure maintained for at least 30 minutes. Check if there is any leakage in each pipeline and interface. If there is no leakage and the pressure reading decreases by less than 5%, it indicates that the on-site installation inspection is qualified. The pressurization process is as follows:
8.2.1 Preparation Before Pressurization

  1. Prepare hoses and air pumps (recommended brand: OUTSTANDING, model 2200W- 40L. Selection basis: the internal volume of the system is about 1.5 m3, and the air pump with corresponding exhaust volume is selected according to time requirements; the maximum output air pressure is required to be above 8 bar, and 10 bar is optimal);
  2. Connect the external pipelines according to the previous chapters.
    18

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 3) Check if all the plugs on the automatic exhaust valves on the internal and external connection pipelines of
the container are closed. Automatic exhaust values include V302&V303 on the water distributor 7, V301 on the degassing tank, V304 on the expansion tank, manual exhaust valve V701, and cooling tower exhaust valve V306.By screwing the top nut of the automatic exhaust valve, the automatic exhaust valve can be opened/closed. 4) Check whether the safety valve ball valve V410 and expansion tank ball valve V105 are closed, and check whether each liquid filling and drain valve is closed. The water distributor has 4 drain valves (V205-V208), the pump station has 1 filling/drain valve (V104), 1 drain valve (V201), and 1 filling valve (V209).
Figure 8-3 Location of the exhaust valve in container system
Figure 8-4 Water distributor drain port 19

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-5 Schematic diagram of pump station valves Figure 8-6 Automatic exhaust valve
Figure 8-7 Schematic diagram of valve opening and closing 20

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-8 Cooling tower exhaust valve position
8.2.2 Pressurization Steps

  1. Check again that the exhaust valve plugs and ball valves are closed. Close the filling/drain ball valve V104, the expansion tank front valve V105, and the safety valve front valve V410, as shown in Figure 8-7 Schematic diagram of valve opening and closing
  2. . 3) Open all mini ball valves on the water distributor. 4) Connect to any quick connection port with the air pipe and close the corresponding ball valve of this circuit.
    Figure 8-9 System pipeline connection ball valve 5) Use an air compressor to pressurize to 7 bar and stabilize for more than 12 hours, and check for any leakage points.
    21

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 6) The key inspection. The key inspection areas are as follows:

  1. The connection between the quick connector and the mini ball valve. 2) The connection between the quick connection ball valve and corrugated pipes. 3) The connection between the mini ball valve and the water distributor. 4) The connection between the quick connector and computing power server. 5) Each flange/chuck/threaded/welded connection.
    Figure 8-10 System chuck connection
    Figure 8-11 System leakage point inspection 22

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
The inspection method is as follows: · Check for leaks by seeing, listening and touching. · Add water to one of soap, laundry detergent, and detergent to make soap solution, and apply it to suspected leakage points, especially at the joints. The areas with bubbles and bulges are the leakage points.
8.3 System Liquid Replenishment
During the installation of the external pipeline, it is necessary to check whether the filter Z01 in the external pipeline 06 is intact.
The spray water inside the cooling tower adopts tap water or softened water, and a tap water pipe (DN40) is installed on site. It is recommended to choose appropriate antifreeze or purified water based on local climate conditions as the circulating media in cooling tower and container.
Firstly, add liquid to the system with a liquid filling pump. When the return pressure reaches the required value, stop adding liquid to the system. Switch the pipeline switch, and start the liquid filling pump to add liquid to the water tank. When the liquid level in the water tank reaches the required height, switch the pipeline switch, and the system will automatically run.
The specific liquid filling procedure is as follows: 1) Preparation: Prepare materials and tools, and open all exhaust valves of the system (open the manual
exhaust valve of the system and the manual exhaust valve on the cooling tower for the first liquid filling). 2) System liquid replenishment: Replenish the system with liquid filling pump P11. 3) Water tank replenishment: Replenish the water tank with liquid filling pump P11. 4) Regular replenishment of water tank: Replenish the water tank with the liquid filling pump P11 or through
the manual filling port on the top of the water tank.
8.3.1 Preparation

  1. Prepare the coolant. 2) Connect the external pipeline according to the previous chapters. Check if all the plugs on the automatic exhaust valves on the internal and external connecting pipelines of the container are open (see !and Figure 8-7 Schematic diagram of valve opening and closing 3) ). Open the filling valve V209 and close the drain valve V201 (see Figure 8-3 Location of the exhaust valve in
    container system and Figure 8-4 Water distributor drain port 4) ). 5) Open the exhaust ball valve V702 on the top of the water tank to ensure that the water tank is connected to atmospheric pressure (as shown in Figure 8-12).
    23

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 6) Open the manual exhaust valve V701 of the system and connect the PU pipe to the quick connector on the
water tank (to accelerate the first liquid filling). Switch the exhaust valve of the cooling tower to the manual exhaust valve (as shown in Figure 8-12 Water
tank valve 7) ).
Figure 8-12 Water tank valve
Figure 8-13 Cooling tower exhaust valve
8.3.2 System and Water Tank Replenishment

  1. Replenish the system and water tank C21 with the liquid filling pump P11.
  2. Find an external water source (with a certain pressure), and connect the hose to liquid filling/drain port V104 on the container. Fill the connecting pipeline with liquid for the first liquid filling (until water flows out). Find the liquid filling port outside the container and plug in the hose (at the side door of the container). Then, connect the external water tank to the liquid filling pump P11.
    24

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
3) Open the exhaust valve of the liquid filling pump (Allen wrench), switch to manual mode on the touch screen, and open the solenoid valve V202. After water is discharged, close the manual exhaust valve of the liquid filling pump.
Close solenoid valve V202, switch to manual mode on the touch screen, and open the “Manual Liquid Replenishment” mode “External System” of the liquid filling system, which means adding liquid to the system.
Open “External C21”, which means adding liquid to the water tank C21 externally, as shown in Figure 8-14 Distribution of solenoid valves in the liquid filling system
4) . 5) When adding liquid to the system, pay attention to whether there is water flowing out of the exhaust valve of the cooling tower and the manual exhaust valve of the system. When there is water flowing out, it indicates that the system has been fully filled. Then, close the manual exhaust valve of the cooling tower, open the automatic exhaust valve, and close the manual exhaust valve 701 of the system. 6) When the static pressure reaches 0.7 bar (refer to Figure 8-16, touch screen reading) or above, the circulation pump can be started for 10 seconds (without stopping the liquid filling pump), and then the circulation pump can be stopped. 7) Continue to add liquid and repeat for twice to ensure that 1.3-1.5 tons of coolant are added. 8) When the static pressure reaches 1.0-1.5 bar, stop adding liquid (observe the reading of the main interface pressure sensor PT02, as shown in Figure 8-16). 9) Turn on the circulation pump P01 again to circulate the coolant in the system, ensuring that all automatic exhaust valves are in open state. 10) Due to the first liquid filling and the presence of gas in the system, the discharge of gas during the water pump circulation will cause a decrease in pressure in the system. At this time, the liquid filling function is turned on, and the water tank replenishes the system to ensure that the return pressure is between 1.0 and 1.5 bar. 11) After the above operation is completed, the system back pressure (pressure gauge PI03/return pressure sensor PT02) will be stabilized at 1-1.5 bar and for normal operation. Automatic mode can be turned on and the computing power server can be turned on for operation.
25

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 8-14 Distribution of solenoid valves in the liquid filling system
Figure 8-15 Liquid filling system interface
Figure 8-16 System operation interface
8.3.3 Regular Replenishment of Water Tank
When water tank C21 needs to be replenished with a small amount of coolant, the following methods can be referred to:
Method 1: Same as the first liquid filling, connect the liquid filling pump P11 to an external water source (with a certain pressure; fill the connecting pipeline), turn on the liquid replenishment mode, and externally add liquid to
26

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual the water tank C21.
Method 2: open the installation chuck of the exhaust valve on the top of the water tank (refer to Figure 8-12), and manually add liquid from the manual filling port to the inside of the water tank.
8.4 Electrical Wiring
The electrical system requirement for the equipment is TN-S three-phase five wire system. Due to the two distribution cabinets (A/B cabinets) inside the equipment, in order to ensure safe and stable operation of the equipment, two 500kW three-phase five wire cables (with a rated current of 1200A for the main switch) should be prepared in advance on site.
27

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Figure 8-17 Stripping and crimping
Figure 8-18 Select copper wire
Figure 8-19 Select aluminum wire After the wiring is completed and the bolts are fixed according to the torque, use a marking pen to mark the nut head for subsequent inspection.
28

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-20 Cable connection diagram The cables are connected from the upper two openings on one side of the container exhaust fan, as shown in Figure 8-21 (note: it is necessary to use rainproof cloth and cover in the accessories for protection). The cables are connected from the top junction boxes of the two distribution cabinets and extend all the way to the corresponding copper bars. They are installed and fixed with screws (already installed at the copper bar openings).
Figure 8-21 Cable inlet holes 29

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
There are grounding studs on both sides of the container, and the distribution cabinet should also be reliably grounded. Therefore, it is chosen to reliably ground the shell of the container and the shell of the distribution cabinet. When leaving the factory, the phase sequence of the equipment has been determined. After the equipment arrives at the site, it only needs to adapt to the phase sequence of the on-site substation.
The operation is as follows: connect the L1, L2, L3, N, PE three-phase and five wires of the substation to the distribution cabinet, power on the main switch of the main control cabinet, and observe whether there is a power failure alarm on the LCD screen; If there is a power failure alarm, please adjust the phase sequence of the three phases connected to the main control cabinet L1, L2, L3; If there is no fault alarm on the LCD screen, it can operate normally.
Due to the separation of the cooling tower and container, there are also three heat dissipation fans, a spray pump, a liquid level sensor, and a temperature sensor above the cooling tower.
After the positions of the cooling tower and container are fully determined, it is necessary to wire four motors and two sensors. The liquid level sensor and temperature sensor have been required to be installed in the designated positions. The indicating point (depression) of the liquid level sensor must face upwards.
One end of the cable container for the cold tower fan, spray pump, liquid level sensor, and temperature sensor is already connected to the terminal inside the cold tower control cabinet, and the other end is reserved inside the container. When it is necessary to flip the wire to the side of the cooling tower, the corrugated pipe metal joint, 10 meter weather resistant metal corrugated pipe, and 5 stainless steel straps in the equipment should be first identified.
All cable wiring locations are at the junction box on the side wall of the cooling tower. The order of the three cooling fans and spray cooling pumps is not specified. The wiring sequence is U, V, W (from left to right). The location of the cooling fan and junction box See Figure 8-22. The liquid level sensor is installed as shown in
Figure 8-22 Location of the fans and wiring box below. The wiring diagram is shown in Figure 8-23 Location of the liquid level switch and temperature sensor .
The wiring steps are as follows: 1: Disassemble the screw sleeve of the metal joint and divide it into two parts: the screw sleeve and the metal joint. 2: The end of the metal joint should be connected to a 10 meter weather resistant metal corrugated pipe and form a whole. 3: Inside the container, pass 6 cables through the screw sleeve and then through the reserved outlet hole (located at the bottom right of the inlet and outlet liquid pipe intersection).
30

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 4: Thread these 6 cables through one side of the metal joint and the other side of the corrugated pipe. 5: Insert the metal joint into the reserved outlet hole of the container, where the outer part of the container is a metal joint and the inner part is a screw sleeve. Tighten the screw sleeve to the metal joint end and tighten it to a fixed torque to achieve good sealing effect. 6: When laying out metal corrugated pipes outdoors, they should follow the lower one of the interconnecting pipelines between the container and the cooling tower, and be fixed with 5 stainless steel straps included in the accessories. 7: The other end of the cable should be connected to the junction box left by the cooling tower. The correct wiring sequence should correspond one by one between the number tube of the cable and the number of the terminals in the junction box. 8: After the wiring is completed, it is necessary to start and debug the operation to ensure its correctness and good wiring.
Figure 8-22 Location of the fans and wiring box
31

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-23 Location of the liquid level switch and temperature sensor
Figure 8-24 Wiring diagram of the cooling tower
8.5 System Power-on and Power-off
The switch in the main control cabinet are shown in the following figure: 32

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Figure 8-25 Internal view of the main control cabinet
8.5.1 Functional Description of Circuit Breakers
Table 8-1 Functional description of circuit breakers in the main control cabinet

SN

Name

1

QFWCU

2

QFKR1

3

QFKR2

4

QFKR3

5

QFHL1

6

QFHL2

7

QFD1

8

QFaSW

9

QFbSW

10

QFVF01

11 -QFVF02

12

-QFG01

Starting point
Power incoming XT1 L1,L2,L3
XD11 L1 XD12 L2 XD13 L3
XT1 L1 XD11 L1
L1,N
XD11 L1
XD11 L1
XD11,XD12,XD13 L1,L2,L3
XD11,XD12,XD13 L1,L2,L3
Cold tower fan frequency converter U, V, W

Direction

End point

XD11XD12XD13L1L2L3

Power monitor L1

Power monitor L2

Power monitor L3

Power indicator light (white)

Closing indicator light (green)

Backup power supply

Distribution cabinet switch power supply

Distribution cabinet switch power supply

Main pump frequency converter R, S, T

Cold tower fan frequency converter R, S, T

Cooling tower fan front thermal relay FRG01 1,3,5

33

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

SN

Name

Starting point

Direction

End point

13

-QFG02

Cold tower fan frequency converter U, V, W

Cooling tower fan front thermal relay FRG02 1,3,5

14

-QFG03

15 -QFVF03

16 QFCTMF

17

QFV1

Cold tower fan frequency converter U, V, W
XD11,XD12,XD13 L1,L2,L3
EV_L1+
EV_L+

Cooling tower fan front thermal relay FRG03 1,3,5

Cold tower spray pump frequency converter R, S, T

Power supply 24V+

KAKV102KAGV102

18

QFV08

EV_L+

V008 power supply+

19

QFP1

XD13 L3

PLC power supply P1, pin 2

20

QFPZ1

PLC power supply P1, pin 5

P1_L+

21

QFP2

L1.4

P2 SDR-480-24 pin L

22

QFPZ2

P2 SDR-480-24 pin V+

Container lighting RCT4D

23

QFRDC

P2 SDR-480-24 pin V+

Distribution cabinet fan

24

QFMF

P2 SDR-480-24 pin V+

Cabinet radiator

25

QFP3

L1.4

SDR-75-12V P3 pin L

26

QFPZ3

SDR-75-12V P3 pin V+

Face recognition power supply, door magnetic switch power supply

27

QFP4

L1.4

MDR-20-5 P4 pin L

28

QFPZ4

MDR-20-5 P4 pin V+

Main control module NanoPi-R4S

29

QFRST

EV_L+

Main distribution cabinet A shunt release RCT4D

Table 8-2 Function description of circuit breakers in distribution cabinet A

SN

Name

Starting point

Direction

End point

1

MCB-A1

L1,L2,L3

Main busbar L1,L2,L3

2

MCB24-1

L1

Power indicator light HL1 X1

3

MCB24-2

Power indicator light HL1 X2

L3

4

MCB25-1

L4

Closing indicator light HL2 X1

5

MCB25-2

Closing indicator light HL2 X2

L6

6

MCB-B1

L1,L2,L3

SPD1

7

MCB21-1

L1

1#PMM V1

34

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

SN

Name

8

MCB21-2

9

MCB21-3

10

MCB26

11 MCB15-12345

Starting point L2 L3
XRDC

Direction

End point 1#PMM V2 1#PMM V3 Cooling fan L+ in the cabinet Switch circuit breaker

12

MCB1-17-15

High computing power server circuit breaker

Table 8-3 Function description of circuit breakers in distribution cabinet B

SN

Name

Starting point

Direction

End point

1

MCB-A2

L1,L2,L3

Main busbar L1,L2,L3

2

MCB27-1

L1

Power indicator light HL3 X1

3

MCB27-2

Power indicator light HL3 X2

L3

4

MCB28-1

L4

Closing indicator light HL4 X1

5

MCB28-2

Closing indicator ligh HL4 X2

L6

6

MCB-B2

L1,L2,L3

SPD2

7

MCB22-1

L1

2#PMM V1

8

MCB22-2

L2

2#PMM V1

9

MCB22-3

L3

2#PMM V1

10

MCB29

XRDC

Cooling fan L+ in the cabinet

11 MCB16-12345

Switch circuit breaker

12

MCB8-114-15

High computing power server circuit breaker

8.5.2 Precautions for First Power of the System

After the entire system wiring is completed, the equipment can be powered on for debugging. However,

before powering on, it is necessary to use a multimeter to measure whether there is a short circuit between phase

wires, between phases wire and neutral wire, between phase wire and ground wire, and between neutral wire and

ground wire of the two power supplies. If not, it means it can be powered on normally. If any of the above short

circuits exist, the fault should be identified first and then powered on. After the front-end of the system is powered

on (the system itself is not yet powered on, and the main switch of the distribution cabinet and main control

cabinet are not closed), it is necessary to measure the voltage of the front- end to see if it meets the power

requirements of the equipment.

The power requirement for this device is AC400V ± 5%, 50/60Hz.

35

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.5.3 System Power-on Sequence
After the front-end of the system is powered on and the voltage meets the requirements of the device, the system can be powered on at this time. 1: Firstly, power on the main control cabinet.
When the main control cabinet door is opened, first open QFWCU, and then open all circuit breakers inside the main control cabinet. QFP1 and QFPZ1 are switches for 24V power supply in PLC, QFP2 and QFPZ2 are switches for system 24V power supply, QFP3 and QFPZ3 are switches for 12V power supply, and QFP4 and QFPZ4 are switches for 5V power supply. After powering on, the screen and PLC on the cabinet door begin to work.
When the main control cabinet door is closed and the system needs to be powered on, first open all miniature circuit breakers and one molded case circuit breaker QFVF02 inside the cabinet, then close the cabinet door and open QFWCU through the cabinet door operating handle. At this point, the equipment has been powered on. Trained electricians can operate the system through a touch screen, set parameters, modify thresholds, change operating modes (automatic/manual), start and stop a certain motor separately, or operate automatically. At this point, the liquid cooling system can be run first, and the supply temperature can be controlled within the required temperature range before meeting the conditions for starting the high computing power server. 2: After the main control cabinet is powered on, according to the operation process of the control system, it is only when the liquid supply temperature is maintained near the target temperature that the high computing power server can be turned on. At this point, the circuit breakers in distribution cabinets A and B can be opened to start powering on the high computing power server.
The power on sequence of the distribution cabinet is as follows: First open MCB-A1 and A2, then other circuit breakers, and then start rows of high computing servers in an orderly manner as required. Due to a total of 210 high computing power servers, there are a total of 14 rows. When starting a high computing power server, the next row should be started at an interval of 20 seconds after starting one row (15 high computing power servers), and so on.
Caution
Please refer to Table 7-1 for the corresponding device and switch position numbers.
8.5.4 System Power-off Sequence
When the system needs to power off for some reason, as required, first disconnect the power supply of the high computing power server to ensure that the water temperature before and after the power outage is consistent,
36

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual which is equivalent to protecting the power module of the high computing power server. After the power outage of the high computing power server, the liquid cooling system is manually stopped through the touch screen. At this time, the water temperature will slightly rise, but it has no impact on the system. Finally, disconnect the main power supply of the main control cabinet and distribution cabinet, leaving the entire system in a completely powered off state.
The above practice is a safe power outage behavior. However, when a serious fault occurs in the system, the emergency stop button on the inner door of the container can be directly pressed, causing the main circuit breaker of the distribution cabinet and the main circuit breaker of the main control cabinet to trip instantly, leaving the system in a completely powered off state, facilitating professional maintenance work.
8.5.5 Personnel Responsibility Division
Responsibilities of general operation and maintenance personnel: General power on/off work (disconnecting or merging circuit breakers), system startup and shutdown (touch screen button operation), network cable detection and replacement. Professional electrician responsibilities: General power on and off work (disconnecting or merging circuit breakers), system startup and shutdown (touch screen button operation), network cable detection and replacement. When the equipment experiences short circuits, phase loss, reverse phase, sensor no display, corresponding equipment no response after circuit breaker closing, and abnormal motor operation, professional electricians are required to operate.
8.6 Touch Screen Operation
37

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.1 Mode Switching Interface
After the system is powered on, the screen displays as , and this mode defaults to cold tower mode.
Figure 8-26 Screen display interface The screen display device has control modes of “Auto/Manual”, “Local/Remote”, target temperature (settable), total fault display, and analogue quantity display. The system can set the operation control mode of the device through the main screen. When the water cooling system is adapted to board to board components, it is necessary to first switch to board to board mode. The switching method is to click on the version number at the bottom left of the cold tower mode interface, such as V3.4.11, and the interface will jump to the mode selection interface, as shown below Figure 8-27.
38

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-27 Mode selection interface (EC3-PHE mode in standby) Click the ” EC3-PHE mode in standby” button, and the interface button will jump to ” EC3-PHE mode in operation “, as shown in Figure 8-27. Click the “Main Screen” button at the lower left corner of the interface to enter the Home interface of board change mode, as shown in Figure 8-28.
Figure 8-28 Home interface of EC3-PHE mode 39

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.2 Main Screen Interface
Figure 8-29 Main Screen Interface When in the cold tower mode, manual control is used for debugging and automatic control is used for system operation. Click the “MC” button to enter the manual control interface. Click the “PRM- Set” button to enter the parameter setting interface. Click the “INST-Sets” button to enter the instrument settings interface. Click the “ADP” button to enter the fault alarm interface. Click the “HIST-ALR” button to enter the historical alarm interface. Click the “Data Log” button to enter the data information interface. Click the “System INFO” button to enter the system information interface. Click the “CAB-INFO” button to enter the power and positioning information interface. The remote control mode can only be effective when the unit is in automatic mode, and the priority is lower than local control. When the system needs to run automatically, it is necessary to ensure that the internal pressure (PT01/PT02) of the system is higher than 0.05Mpa, and then set all parameters in the parameter setting interface. Then click on “START” on the main screen, and the motors in the system will execute in the order of automatic control logic. When you need to close, click on ‘STOP’ on the Home interface.
8.6.3 Manual Control Interface
When the device needs to be debugged with liquid, it is necessary to adjust the device control mode to the “MC” position, and then enter the “manual control” screen, as shown in the following figure:
40

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-30 Manual control interface At this point, the motor and frequency converter to be operated can be started by jogging. In general, when the system needs to add liquid, it is necessary to manually start and corresponding electric valves, make-up pumps, and circulation pumps. However, before starting, it is necessary to ensure that the motor runs in the correct direction. Therefore, after powering on, turn on the 1 # exhaust fan and observe its running direction. When the wind blows out of the container, it indicates positive rotation. Before the equipment leaves the factory, all motors have been debugged and turned forward. Therefore, it is only necessary to observe the operating status of one motor. When the motor reverses, it is necessary to adjust the phase of the three-phase power input of QFWCU, that is, change the phase sequence of the two cables.
8.6.4 Parameter Setting Interface
The parameters in the system have been set, and the screen is as follows (which will be displayed in the real screen):
41

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-31 Parameter setting interface After the unit is turned on, the above parameter values have been set to the initial default values. For the first start up, it is necessary to check whether the parameter setting interface is consistent with Figure 8-31. If there are any differences, they need to be reset according to the figure. The parameter setting interface allows manual settings of automatic liquid replenishment parameters, V001 electric butterfly valve opening, container fan operating parameters, cold tower fan operating parameters, and spray pump operating parameters. In addition, through the buttons in the manual liquid replenishment box in the parameter setting interface, manual liquid replenishment can be performed for different operating conditions of the system.
42

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.5 Instrument Setting Interface
Figure 8-32 Instrument setting interface The alarm thresholds for supply and return liquid temperature, supply and return liquid pressure, flow rate, temperature inside the main control cabinet, temperature inside the distribution cabinet, and cold side pressure difference can be set through the instrument setting interface. The values shown in Figure 8-32 are the default initial alarm values. For the first startup, it is necessary to check whether the parameter setting interface is consistent with Figure 8-32. If there are any differences, they need to be reset according to the figure. If modifications are needed, please ask the operation and maintenance personnel to determine the possible problems before making the modifications, and confirm that they do not affect the system operation before making certain modifications to the parameters.
8.6.6 Alarm Display Interface
After the system is running, if there is a fault in the system, it will be displayed on this screen.
43

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-33 Alarm display interface After the fault occurs, the yellow alarm light will light up. The fault form will be displayed on the alarm display screen interface. At this point, first analyze the cause of the fault, then troubleshoot it, and finally click on “Reset” in the manual control interface.
8.6.7 Historical Alarm Interface
The alarm information in the system will be saved on this screen through time records, making it convenient for users to find the fault time.
Figure 8-34 Historical Alarm Interface (Example, non real situation) 44

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.8 Data Log Interface
This screen can display information such as supply temperature, return temperature, supply pressure, return pressure, and supply flow rate. Each parameter corresponds to a different colour.
Figure 8-35 Temperature curve interface
Figure 8-36 Pressure curve interface 45

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 8-37 Flow curve interface
8.6.9 System Information Interface
Figure 8-38 System Information Interface The system information interface can set the system clock.
46

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
8.6.10 Cabinet Information Interface
The screen can display the ambient temperature in three cabinets, the power quality information used in two distribution cabinets, and the longitude and latitude information of the equipment. Among them, power information and latitude and longitude information are used for debugging and display, and the reading format is floating point.

Figure 8-39 Cabinet Information Interface

8.7 ANTSPACE HK3V6 Container Liquid Cooling System On-site Installation Summary
Table 8-4 On-site installation summary

SN

Installation steps

Remarks

1

Location and lifting of containers and cooling towers on site

The cooling tower is installed on the side of the container, with a distance of 2 m between them

2

Installation of container exhaust fans

3

Installation of connecting pipeline between container and cooling tower

4

Water-cooled container power distribution

5

Water-cooled container pressurization operation

After gas detection for 7 bar/12 h, liquid detection for 7 bar/30 min

6

Liquid filling operation for water-

Preparation – system liquid replenishment – water tank

cooled containers

liquid replenishment – regular replenishment of water tank

47

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

After the equipment is transported to the site, it needs to be installed in the order shown in Table 8-4. After installation is completed, the control mode can be changed to Automatic. Click One Click Start and the system will automatically run.
9 ANTSPACE HK3V6 Container Liquid Cooling System

Conventional Faults and Troubleshooting

Table 9-1 List of common faults and troubleshooting methods

Type
Power failure
Low liquid level alarm
Circulatio n pump failure

Causes

Solution

Remarks

1: Phase failure

Check for phase loss in the main power supply

2: Overvoltage 3: Undervoltage

Turn off the upper level circuit breaker QFWCU (in the main control cabinet) to ensure that the main control cabinet is not electrified. Use a flat screwdriver to increase the overvoltage value
Turn off the upper level circuit breaker QFWCU (in the main control cabinet) to ensure that the main control cabinet is not electrified, and use a flat screwdriver to reduce the undervoltage value

The reason for this situation is that the equipment did not adjust the overvoltage and undervoltage values of the power monitor before leaving the factory, or the set values did not match the actual values on site.

4: Phase error

Adjust the phase sequence of the power lines connecting the distribution cabinet to the main control cabinet

The liquid level in the water tank inside the container is low

Replenish the water tank inside the container

Water pump idling, under pressure (low return pressure), etc. cause circulation pump overflow

1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2: Reset the motor protector (corresponding to FR1) in the main control cabinet (manually press RESET in the motor protector). 3: Check whether the system operating parameters are normal (pressure and flow will report faults first), and troubleshoot problems according to alarm faults.
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5: Start the circulation pump after an interval of 2-3 minutes.

Warning: after the system is powered on, the circulation pump is prohibited from running idle when there is no liquid in the system.

48

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Type

Causes

Solution

Remarks

1#/2# exhaust fan failure

The current of the exhaust fan is too high, and there may be strips in the fan blades that hinder the operation of the fan

1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2: If there are debris in the fan blades, first clean them up; If there are no debris and there is no reason for fan failure, the manufacturer needs to be contacted. 3: Reset the motor protector in the main control cabinet (1# exhaust fan corresponds to QFG04; 2# exhaust fan corresponds to QGF05) (manually turn the knob of the motor protector to the vertical position, that is, switch on).
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5: Start the exhaust fan after an interval of 2-3 minutes.

Liquid replenish ment pump failure

Overload caused by dirty and blocked Y-type filter replacement
The position of the suction port of the replenishment pump is too low, resulting in overload

1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2: Reset the motor protector (corresponding number QFG11) in the main control cabinet (manually turn the knob of the motor protector to the vertical position, which is the closing.) 3: Clean the Y-shaped filter.
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5: After an interval of 2-3 minutes, start the replenishment pump again
1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2: Reset the motor protector (corresponding number QFG11) in the main control cabinet (manually turn the knob of the motor protector to the vertical position, which is the closing). 3: Lower the external water suction port below the cooling liquid tank.t
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5: After an interval of 2-3 minutes, start the replenishment pump again.

Warning: after the system is powered on, the replenishment pump cannot idle when there is no liquid in the system.

49

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Type

Causes

Solution

Spray pump failure

Dirty and clogged filter at the water tank suction port causing overload

1: Turn off the circuit breaker (QFWCU) in the main control cabinet first. 2: Reset VF03 in the cooling tower control cabinet (manually turn the knob of the motor protector to the vertical position, that is, switch on). 3: Check if the filter in the cooling tower water tank is dirty or blocked, and clean it after it is dirty or blocked
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5Start the spray pump after an interval of 2-3 minutes.

1# cooling fan failure 2# cooling fan failure
3# cooling fan failure

The current of the exhaust fan is too high, and there may be strips in the fan blades that hinder the operation of the fan

1: Turn off the circuit breaker (QFVF02) in the main control cabinet first. 2: If there are debris in the fan blades, first clean them up; If there are no debris and there is no reason for fan failure, the manufacturer needs to be contacted. 3: Reset the motor protector in the main control cabinet (1# fan corresponds to QFG01; 2# fan corresponds to QFG02; 3# fan corresponds to QFG03) (manually turn the knob of the motor protector to the vertical position, which means that it is closed).
4: After troubleshooting, Reference Figure 8-30 press the right reset button. 5: After an interval of 2-3 minutes, turn on the cooling fan again.

Leakage alarm

There is liquid leakage from the inlet and outlet of the high computing power server to the floor, wetting the leakage sensor.

1: Find areas on the floor where there is liquid. 2: Above this area, carefully search for any leakage from the inlet and outlet of the high computing power server. 3: After finding the leaking area, handle it by replacing the quick plug and corrugated pipe, then clean the leaking site and wipe the leaking monitoring tape dry.

Remarks
Warning: after the system is powered on, the spray pump cannot idle when there is no liquid in the system

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Type

Causes

Solution

Remarks

Cold tower liquid level low alarm

The water level inside the cooling tower decreases

Timely replenish the cooling tower and reset the fault

After a low liquid level alarm in the cooling tower occurs, the system starts timing. After about 50 minutes, the spray pump stops spraying. To avoid overheating of the high computing power server due to the spray pump stopping spraying, onsite operation and maintenance personnel are requested to replenish the liquid in a timely manner after seeing the alarm.

1: Cooling fan not running

Check whether the fan operates normally and whether the power supply circuit of the fan is normal

High liquid supply temperatur e alarm

2: Spray pump not running
3: Temperature sensor damaged

Check whether the spray pump operates normally and whether the power supply circuit of the spray pump is normal
Replace the temperature sensor. The alarm value for high liquid supply temperature can be set on the screen as needed

4: Abnormal water level in the cooling tower

Check the water level of the cooling tower to ensure normal water replenishment

High liquid supply temperatur e alarm

After the high liquid supply temperature alarm occurred, the operation and maintenance personnel did not handle it in a timely manner, resulting in a continuous increase in the liquid supply temperature

Before identifying the cause, it is possible to consider shutting down some high computing power servers, reducing the load, and then finding the cause of the high liquid supply temperature alarm.
The alarm value for high liquid supply temperature can be set on the screen as needed.

High liquid supply pressure alarm

1: Filter clogged Clean the filter element

2: Liquid supply and return valve malfunction or incomplete opening

Open the liquid supply and return valves

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Type

Causes

Solution

3: Pressure sensor failure

Replace the pressure sensor

Low return liquid pressure alarm

1: Insufficient cooling liquid in the water tank
2: Replenishment pump failure
3: Pressure sensor failure

Replenish the water tank with cooling liquid
Check the cause of the malfunction of the replenishment pump Replace the pressure sensor

4: Leakage

Check for system leaks

Low liquid supply flow alarm

1: Liquid supply and return valve malfunction or incomplete opening
2: Dirty and clogged filter
3: Flow sensor failure

Open the liquid supply and return valve Clean the filter element Replace the flow sensor

4: Leakage

Check for system leaks

Condensat ion alarm

High environmental humidity

After the on-site operation and maintenance personnel see the alarm message, they only need to increase the target value of the supply liquid temperature by 5 to prevent condensation.

Pressure display fluctuates
No pressure display

1: There is air in the system

Please ask on-site operation and maintenance personnel to open the exhaust valve for exhaust

2: System liquid shortage

If the return pressure is lower than the set value, the replenishment pump will automatically replenish the system

3: Sensor damage Replace the sensor

1: Sensor damage Replace the sensor

2: Loose cables

Check the wiring circuit of the pressure sensor and tighten it

3: The PLC acquisition channel is damaged

Replace the module corresponding to the PLC sensor.

Remarks
The logic set in the program is: when the dew point temperature value is greater than the supply liquid temperature value 5, the system will prompt a condensation alarm

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Type

Causes

The pump is running, but the flow rate is insufficien t

1: There is air at the water pump suction port
2: Filter clogged
3: Insufficient system coolant (low return pressure)

1: Motor burnt out

Fan not running

2: Loose cables
3: Circuit breaker tripped

1: Water pump cavitation

Noise and abnormal noise

2: Pump shaft connection issue
3: Insufficient lubrication of motor shaft

4: Safety valve action

Water pump shaft seal leakage

Solution
Open the exhaust port above the water pump suction port with a wrench, wait until there is even liquid flowing out, and repeat 2-3 times (refer to the user manual for specific operations)
Clean the filter element

Remarks

Replenish the system

Replace the fan.
Under live conditions, use a multimeter to check the power supply of the fan and tighten it when power is cut off.
Close the circuit breaker
Check the pressure on the liquid inlet side (return pressure or pressure gauge) and replenish the liquid in a timely manner
Check the mechanical connection of the pump shaft
Adding lubricating oil
Check if there is too much liquid in the water tank, unable to release pressure in a timely manner, and discharge excess liquid from the water tank

Replace the water pump shaft seal

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10 ANTSPACE HK3V6 Container Liquid Cooling System

Maintenance

10.1 Overview
Preventive maintenance refers to the maintenance carried out at predetermined intervals or according to prescribed guidelines to reduce the probability of product failure or prevent functional degradation, mainly including adjustments, regular inspections, and necessary repairs. Familiarize equipment maintenance and operators with the performance, structural principles, usage methods, and precautions of the product, so that the equipment can perform its intended functions.
10.2 Preventive Maintenance
10.2.1 Operator Monitoring
Operators monitor the status of equipment during normal use, with the aim of identifying potential faults. Once the operator discovers a system malfunction alarm, they should quickly conduct fault confirmation and inspection to find the cause of the malfunction.
10.2.2 Application Check
During normal use of the equipment, operators conduct regular inspections as planned to determine whether the product performs the specified functions. 1) Check if the connections of the liquid supply and return pipelines, power lines, etc. are correct. Inspection requirements: No leakage at all pipelines and connections, and no damage to cables. Inspection method: visual inspection 2) Check if the return liquid pressure (back pressure) is low. Inspection requirements: the return liquid pressure is higher than 0.05MPa (observe the Home interface of the touch screen or the pressure gauge), and if the pressure is lower than this value, liquid replenishment is required. Inspection method: visual inspection and data comparison 3) Check the liquid supply system and record temperature, pressure, and other data every half a day. Inspection requirements: Record the supply/return liquid temperature, supply/return liquid pressure, and supply liquid flow data, and observe whether the data tends to stabilize during long-term operation. Inspection method: visual inspection and data comparison. 4) Check the fault alarm status of the system, such as temperature, pressure, flow rate, etc. (the above fault status is displayed in the fault alarm interface on the touch screen), and record it every half a day. Inspection requirements: Check the system alarm points and follow the instructions for troubleshooting. Inspection method: visual inspection and on-demand testing.
10.3 Regular Inspections
10.3.1 Maintenance of Filters
The system is divided into internal circulation and external circulation, with the internal circulation medium being coolant and the external circulation medium being tap water. The system has set up a filter to filter the internal and external circulation, and the filter needs to be cleaned after the system has been running for a period of time.
54

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The filter is divided into three parts, and the corresponding cleaning time requirements are as follows: 1) Cooling tower spray pump suction filter, cleaning cycle is once a month. 2) The filter in the internal circulation pipeline of the pump unit liquid supply system has a cleaning cycle of once a month (or as needed). 3) The Y-shaped filter in the internal circulation pipeline of the pump unit replenishment system has a cleaning cycle of once every six months (or as needed). The cleaning method is to wash with clean water and rinse thoroughly before use. Operation steps: 1) Cut off the main power supply of the equipment. 2) Referring to Figure 10-1, close the maintenance butterfly valves in the system, open the drain ball valve below the pipeline filter component, and drain the local liquid in the pipeline.
3) After finding the position of the filter, open the manual exhaust valve and manual drain valve, remove the clamp connection, and take out the pipeline filter element from the handle.
Figure 10-1 Location of butterfly valves and pipeline filters for pipeline maintenance 4) Remove and clean (or replace) the filter screen inside the filter. Reference 5)
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
Figure 10-2 Remove the pipeline filter 5) Install the cleaned filter screen, tighten the clamp with a wrench, and close the valve 6) After the equipment is powered on again, fill the system replenishment tank with coolant.
10.3.2 Pipeline Leakage Maintenance
After six months of equipment operation, the pipeline network should be inspected for leakage prevention for six months. If any leakage or leakage is found, it should be immediately shut down for maintenance. Maintenance should first stop the operation of the load components on the user end, and then stop the operation of the equipment for repair. After completing the leak detection, pay attention to replenishing the system with coolant.
10.3.3 Maintenance Of Electrical Components
After six months of equipment operation, it is necessary to inspect and maintain the wiring terminals and crimping screws on the electrical components of the main control cabinet inside the water pump cabinet to prevent looseness of the wiring terminals and crimping screws, which may cause poor contact and damage to the components and prevent normal operation of the equipment, thereby affecting the operation of the entire container liquid cooling system.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10.3.4 Coolant Drainage
After 1-2 years of operation of the system and water tank, there may be some debris in the system pipeline, and the system coolant should be promptly drained and replaced.
Operation Steps: a) Find the position of the discharge valve (Figure 10-3). b) Connect the drain hose to the drain ball valve and tighten it with a hose clamp; Guide the hose outside the
equipment and open valve V202 (Figure 10-3) to drain the system.
Figure 10-3 Location of discharge ball valve in pump station
10.3.5 Water Tank Level Inspection
The system monitors the liquid levels in two water tanks (inside the container and in the cooling tower). When the liquid level in the water tank falls below the required value, the system touch screen will give an alarm indicating that the water tank level is low. At this time, it is necessary to promptly check for faults and replenish the coolant. Even if there is no alarm for the water tank level, it should be checked regularly on a daily basis:
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual The liquid level in the water tank inside the container needs to be checked once a week after stable operation. If the water tank does not reach 2/3 of the limit, it needs to be replenished in a timely manner. The liquid level of the cooling tower water tank is required to be checked once a day, and water shutdown is not allowed (unless dry cooling mode is adopted in winter, at which time the internal water of the cooling tower needs to be drained).
Figure 10-4 Container water tank
Figure 10-5 Cooling tower water tank 58

ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
10.3.6 Maintenance Of Coolant

  1. As the core unit of the container liquid cooling system, it is recommended to regularly track and record the coolant, at least once a year (PH value is tested every six months).
  2. When purchasing coolant, it is necessary to focus on the relevant parameters in Table 10-1. If the requirements are not met, it is necessary to consider refilling and replacing the coolant as appropriate.
  3. Regular testing of coolant focuses on PH value, and it is not recommended to use it when the PH value is below 7 (a PH indicator can be added to the coolant. When the PH is below 6.8, the coolant will change color for easy observation).
  4. The coolant needs to be regularly tested, paying attention to freezing point, ethylene glycol ratio, total hardness, etc. In the later stage, attention should be paid to whether the content of elements such as Al, Fe, Cu increases, as an increase indicates that contact corrosion has already occurred.
  5. It is recommended to regularly add corrosion inhibitors according to the supplier’s requirements to maintain the coolant.

Items Color Exterior Freezing point Boiling point PH value Reserve alkalinity Total hardness
Main element content

Table 10-1 Recommended standards for coolant testing

Reference standards

Significant color

No odor, sediment, or suspended solids

Local minimum freezing temperature

108 (low temperature type)

7-9

4ml (organic formula) 9ml (including inorganic formula)

<120 mg/l

B

<20mg/kg

Si

<20mg/kg

P

<20mg/kg

Mo

<20mg/kg

Ca

<20mg/kg

Remarks Visual inspection Visual inspection

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Items

Reference standards

Remarks

Al3+

<50mg/L

Fe2+

<50mg/L

Cu2+

<50mg/L

Table 10-2 Glycol Refrigerant Concentration vs. Freezing and Boiling Points

Glycol concentration

Mass concentration %

Volume concentration %

Freezing point

0.0

0.0

0.0

5.0

4.4

-1.4

10

8.9

-3.2

15

13.6

-5.4

20

18.1

-7.8

25

22.9

-10.7

30

27.7

-14.1

35

32.6

-17.9

40

37.5

-22.3

45

42.5

-27.5

50

47.6

-33.8

55

52.7

-41.1

60

57.8

-48.3

Table 10-3 Recommended standards for deionized water

Index PH value Sulfide Sulfate Chloride Bacterial community Total hardness (as CaCO3)
Conductivity

Deionized water 8.5-9.5 <1 ppm <10 ppm <5ppm
<100 CFUs/ml
<20ppm

Reference standards Intel 632983 TC9.9/Intel 632983 TC9.9/Intel 632983 TC9.9/Intel 632983
TC9.9/Intel 632983
TC9.9/Intel 632983

<20us/cm (reference value, not mandatory)

TC9.9

Remarks
High conductivity is not necessarily unacceptable, such as 1000us/cm, as corrosion inhibitors and fungicides will both lead to an increase in water conductivity. It is necessary to understand

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

Index

Deionized water

Reference standards

Remarks
the reasons behind the sharp increase in conductivity trend during circuit operation.

Residues after evaporation

50ppm

TC9.9/Intel 632983

Turbidity

<20 NTU

TC9.9/Intel 632983

Iron content 0.1ppm

Industry standards

Copper content 10ppb

Industry standards

Carbon steel corrosion rate

3mpy0.075mm/a GB/T 50050-2017

Corrosion rate of copper or stainless steel

0.2mpy 0.005mm/a

GB/T 50050-2017

Note 1:

Table 10-1 Recommended standards for coolant testing is for the working environment temperature is below 0 working conditions need to use the media requirements, if the working environment temperature is higher than 0 for a long time, you can use deionized water / pure water as the secondary side of the internal circulation medium, corresponding to the media requirements see Table 10-3 Recommended standards for deionized water.

Note 2:

To ensure long-term reliable operation, when using deionized water/or purified water as the internal circulation medium, it is necessary to replace the internal coolant every 1-2 months.

10.3.7 Maintenance of Cooling Towers
After the cooling tower is put into operation, it is necessary to regularly check the operation status and pay attention to the following points: 1) After the cooling tower enters the water, it must be strictly controlled. Damaged water pipes and nozzles should
be replaced in a timely manner to avoid affecting the water distribution effect or damaging the water spraying device. If there are any debris, it should be removed in a timely manner.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual

  1. The suspended solids content of spray water is generally controlled below 20mg/L. When the suspended solids content increases, water quality treatment agents should be appropriately added for treatment. For long-term operation, scale inhibitors should be considered. The water quality requirements are shown in the table below (refer to GB/T18430.1-2007). It is recommended to replace the spray water at least twice a year, and the specific situation should be increased according to the local water quality situation of the project.

Table 10-4 Recommended standards for spray water

Cooling Water Quality

Items

Reference value

Benchmark items

PH (25) Conductivity (25)
ClSO2Acid consumption (Ph=4.8) Full hardness
Fe

uS/cm
mg(Cl-)/L mg(SO2-)/L mg(CaCO3)/L mg(CaCO3)/L mg(Fe-)/L

Reference items

S2NH+

mg(S2-)/L mg(NH+)/L

6.5~8.0 <800 <200 <200
<100
<200 <1.0 Not allowed to be detected <1.0

Inclination

Corrosion

Scaling

O

O

O

O

O

O

O

O

O

O

O

O

SiO2

mg(SiO2)/L

<50

O

Note: O represents factors related to corrosion or scaling tendency. 3) If abnormal phenomena are found in the fan system, it should be immediately stopped for inspection and
troubleshooting. The blades should be repaired or replaced based on the actual erosion and wear situation to ensure that the cooling tower is in good operating condition;

  1. During the use of the cooling tower, if excessive water loss is found, manual replenishment devices should be used in a timely manner to replenish water. In addition, check whether the water collector is damaged and whether the water collection tank is leaking;

  2. It is required to clean the inside and outside of the tower once a year to prevent the accumulation of dirt from affecting the smooth flow of water.;

  3. After the cooling tower is shut down, the residual water in the water collection tank and pipelines must be emptied. If the shutdown time is long, the entire tower should be inspected to ensure safe and normal operation next time;

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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
7) Flammable materials such as fillers and water collectors are strictly prohibited from coming into contact with open flames during use or maintenance;
8) Under the freezing point temperature in winter, the system will switch to dry cooling mode. At this time, it is necessary to drain the residual water in the water collection tank and pipelines to prevent equipment damage caused by icing;
9) The filters inside the water collection tank need to be cleaned once a month to prevent damage to the spray pump caused by dirt and blockage;
10) PVC fillers should be washed regularly and should not be operated under conditions where the cooling water temperature is higher than 50.

10.3.8 Maintenance of Water Pump
In order to maintain the original performance of the rolling bearings of the water pump motor and ensure long-term use in good condition, it is necessary to inspect and maintain the bearings according to the specified time to prevent faults, ensure reliable operation, and improve efficiency and efficiency. For the three-phase asynchronous motor supporting the water pump of water-cooled container products, the maintenance of the motor bearings can be carried out according to this instruction.
The bearing models of the motor supporting the circulating pump product in the current system are shown in the table below:
Table 10-5 Bearing model

Model 160

Bearing
DE:7309B NDE:6309ZC3

Quantity 17

Lubrication oil addition cycle

2P

4P

Grease model

2000h

5400h

Polyrex EM

The method for adding lubricating grease to bearings of SHIMGE water pumps can be found in the following video link:
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual Website: http://100gs.shimge.com/wap/blbxgdjlxbwh_8/2.html Attention: If different grades of lubricating grease are mixed, the consistency will change greatly. It is prohibited to mix different grades of lubricating grease. If other brands of grease are to be used, the motor bearings must be removed and the original grease cleaned, otherwise there is a risk of burning the motor bearings.
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual
11 ANTSPACE HK3V6 Container Liquid Cooling System Safety Instructions
11.1 Maintenance
Only qualified and authorized personnel are allowed to carry out maintenance and other operations on the electrical system.
11.2 Operation
(1) Before starting the cooling system inside the container, a fire extinguisher should be equipped.
(2) The equipment must have at least two reliable grounding positions, and the protective grounding resistance should be verified to ensure continuity. Its value should be less than 0.3 , otherwise there may be a dangerous situation that may cause personal injury or death. (3) Only clean the equipment after shutting down and turning off the power, otherwise it may cause electric shock or injury. Do not use water to clean the equipment, otherwise it may cause electric shock. (4) Before starting the machine, be sure to check if the valve (if present) is open. (5) Safety clauses for operation of distribution cabinets and main control cabinets:
Before operating the distribution cabinet A/B and main control cabinet, it is necessary to ensure that the cabinet door is locked to prevent personal injury such as electric shock, and to prevent salt mist, moisture, dust or other conductive substances from entering the interior of the distribution cabinet and main control cabinet;
When powering on, it is prohibited to touch the single board, cables, terminals, modules, sensors and other equipment inside the cabinet to avoid safety accidents;
If there is a malfunction, odor, or abnormal sound, please close the main circuit breakers MCB-A1, MCBA2, and QFWCU of the three cabinets, or press the emergency stop button on the container door and two cabinets, otherwise it may cause electric shock or fire accidents;
11.3 Attention
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ANTSPACE HK3 V6 Hydro-cooling container &Dry-Wet Tower Product Manual 1. Non professional authorized personnel are prohibited from opening the door of the distribution cabinet 2. Only when the main circuit breaker is in the OFF position can the distribution cabinet door be opened. Before using this equipment, please read this manual carefully. If you have any difficulties or problems, please consult authorized personnel from the factory for assistance.
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References

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