FOAMit GI-30N 30 Gallon Gel Unit with Agitator User Manual

USER MANUAL

MODEL NUMBER:
GI-30N
GI-30NK
GI-30NV
AND RELATED UNITS
30 Gallon Air Operated Portable Gel Equipment

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

WARNING

Read this manual completely and understand the machine before operating or servicing it.

• Read all instructions before installing or operating the unit. • Always wear appropriate personal protective equipment (PPE) when operating or servicing the unit.
• Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet (SDS).
• Never point the discharge wand at yourself, another person, or any object you do not want to be covered in chemicals.
• Always depressurize unit after use (as described in the After Use Instructions). Always store the unit depressurized, with the discharge ball valve in the closed position.
• Do not exceed an incoming air pressure of 100 psi (7 bar).
• Do not exceed a fluid temperature of 100˚F (37˚C).
• Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install a water separator (WS-20CFM) before the unit.
• Do not use an air lubricator before the unit.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle.
*Specifications and parts are subject to change without notice.

Specifications:

Hose ………. 30 feet reinforced hose, 1/2 inch inside diameter (9 meters reinforced hose, 12.7 mm inside diameter)
Liquid Temperature …… 40˚F to 100˚F (4.4˚C to 37˚C)
Dimensions:
Length ……. 31 in (559 mm) approximately
Width ……. 21 in (432 mm) approximately
Height …….. 37 in (1219 mm) approximately
Weight, including discharge hose and wand:
(Empty) ………. 46 lbs (21 kg) approximately

Requirements:

Compressed Air Source Requirements: Air regulator (R25) is factory set at 50 psi (3.4 bar). The operating range is 40 to 80 PSI (3 to 5 bar) with 2 CFM (56.6 l/min).
Chemical Requirements: Follow all instructions from the chemical manufacturer and Safety Data Sheet (SDS).

Air Operated Double Diaphragm Pump Models Offered:
P56: Polypropylene body with Santoprene diaphragm
P56V: Polypropylene body with Viton diaphragm
P56K: Polypropylene body with Kalrez diaphragm

Operation Instructions

Wearing all PPE and observing all safety precautions dictated by the MSDS for your chemical:

1. Fill the tank with the desired gel product.
2.  With the discharge ball valve (HV60) in the closed position, connect an appropriate compressed air line into the air inlet fitting (AP25).
3. Open the discharge ball valve (HV60) to begin dispensing gel chemicals.

After Use Instructions:

1. Flush the unit with fresh water for 5 minutes.
2. Disconnect the airline from the air fitting (AP25) and relieve any pressure remaining in the system by opening the discharge ball valve (HV60).
3. Close the ball valve (HV60) after all pressure has been relieved from the system. Store the unit with the discharge ball valve (HV60) in the closed position.

Maintenance Instructions:

To keep your portable unit operating properly, periodically perform the following maintenance procedures:

• Check the air pump (P56/P56K/P56V) for wear and leaks.
• Inspect hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured.
• Replace filter (AFR25) in regulator (R25) as needed.
• Check the suction tube and screen for debris and clean as needed.
• Drain compressor tank on a regular basis to ensure proper operation of the pump.

Troubleshooting Instructions:

• Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow.

• Check the air regulator bowl (ABR25) and air filter (AFR25) for debris such as water, oil, or dust particles. Clean by unthreading the air regulator bowl (ABR25) from the air
  regulator (R25).

• Check the strainer (STR38-IL) for debris or other blockages, and clean as needed. Replace strainer if damaged. Strainer must be used.

• If air passes through the pump (P56/P56K/P56V) without cycling, the pump needs to be replaced.

• Check for proper air pressure on the air gauge (AG100). The air regulator (R25) is factory set at 50 psi (3.4 bar). The operating range is 40 to 80 PSI (3 to 5 bar) with 2 CFM (56.6 l/min).

• If the unit operates at reduced pressure:

• Check the air compressor supplying the unit. If the pressure is less than 40 psi, turn the unit off until the compressor can catch up.

• If the air supply is 50 psi (3.4 bar) or above, check the air gauge (AG100), which should read near 50 psi (3.4 bar). If the air gauge reads more or less than 50 psi (3.4 bar),  adjust the pressure by turning the knob on the top of the air regulator (R25).

TANK ASSEMBLY ITEM NUMBER: TANK-30N-A

DISCHARGE WAND ITEM NUMBER: GWA12

BACKPLATE Inside View

BACKPLATE Outside View

AIRPORT
---|---
| S700 PUMP WITH KALREZ SEALS- INCLUDES HOSE BARBS, AIR FITTING, ANO AIRPORT
P56V| 5700 PUMP WITH VITON SEALS- INCLUDES HOSE BARBS, AIR FITTING, AND AIRPORT
207561038| Polypro G57 Air Port x HI Straight, w/ Viton ovine
HE IMP| 1/4in BRASS HI AIR FITTING /G57/P56
H16638| HOSE BARB FOR PS6 PUMP
HEI5638K| HOSE BARBFOR PS6K PUMP
HEI5638V| HOSE BARBFOR P56V PUMP
P56-BRICK| PUMP BRACKET- STAINLESS STEEL
P56-BRK7-SCREW| HI-LO SCREW FOR RETAINING PSG-MKT
PLPF| PORTABLE FOAMER BACKPLATE W/ HINGE AND HOLES
PLPF-PIN| 302 STAINLESS PORTABLE PLATE HINGE PIN
PLUG 3/4| TUBING PLUG 3/41 FITS 11/16 HOLE)
PVCV34FM| PVC VALVE 3/4in FPT K 3/4In MPT
PW10| 3/4in BLACK POLY PRO K 10o- FPTEIE – SCH.80
R2S| AIR REGULATOR-SLYER COLOR- 1/41pt TWO PORT 1/8Ipt TWO PORT-INCLUDES FILTER AND BOWL
5142058-VS| 1/4-20 K 5/8 PHIL TRUSS MACHINE SCREW 18.8 W/I616 VIBRASEAL ORANGE PATCH
55161812| 5/16-18 41/2 PhA Pan 18.8
SN1212| 1/2in HEX STAINLESS STEEL NIPPLE
SSA14| S5304 MALE/FEMALE ADAPTOR 1/4 MPT X 1/4 NPT
SSA/0120.S| STAINLESS STEEL AXLE 205 INCHES LONG BY 5/8 INCH IN DIAMETER DRILLED AND BEVELED
SSC12| WORM GEAR CLAMP, S/S (.31-.91)
SSC38| WORM GEAR CLAMP, S/S (.25.63)
SSP12| STAINLESS STEEL AXLE PLATE – 25 inch X 1 inch – 2 HOLE
ST1510SS| VONT NOZZLE, S.S. 1510
ST4008SS| VONT NOZZLE, S.S. 4008
STR38-IL| IN UNE STRAINER 3/8 BARB 20 MESH 30t STAINLESS EDPM GSKT
TANK-30N| ROTO-MOLDED 30 GALLON UNIT W/ HANDLE
TANK-30N-HNDL-P| TANK-30N HANDLE
TIE7.2S| 7.2Sin BLACK CABLE TIE
TW916| 1/2 INT TOOTH L/W 4106S
W1S| NONMARKING WHEEL FOR PORTABLE UNITS
WS-20CFM| TSUNAMI WATER SEPARATOR 20 UM

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