MOXA EDR-G9010 Series Industrial Secure Router Installation Guide

MOXA EDR-G9010 Series Industrial Secure Router Installation Guide

Package Checklist

The EDR-G9010 Series, which is a secure router, is shipped with the items listed below. If any of these items are missing or damaged, please contact your customer service representative for assistance.

• 1 Industrial secure router
• 1 USB-C-to-DB9 cable
• Quick installation guide (printed)
• Protective caps for unused ports
• Warranty card

Features

Advanced Industrial Networking Capability

• All-in-one firewall/NAT/VPN/switch/router
• Full NAT capability with 1-to-1, N-to-1, and port forwarding
• Rugged hardware for -40 to 75°C operating temperature (T model)
• VRRP redundancy
• Firewall with Quick Automation Profiles for industrial protocol rules
• VPN for secure remote connections
• Intelligent Policy Check for quick troubleshooting
• Supports 1 WAN and up to 15 virtual LAN interfaces

Panel Views of EDR-G9010 Series

Front Panel:

1. USB port for ABC-02-USB
2. 1G/2.5G SFP port speed LED indicator
3. 1G/2.5G SFP ports
4. 1G/2.5G SFP port speed LED indicator
5. 1000 Mbps copper port speed LED indicator
6. 10/100 Mbps copper port speed LED indicator
7. 10/100/1000 Mbps copper ports
8. Power input PWR1 LED indicator
9. Power input PWR2 LED indicator
10. STATE LED indicator
11. MSTR/H.TC LED indicator
12. CPLR/T.TC LED indicator
13. VRRP/HA LED indicator
14. VPN LED indicator
15. USB LED indicator

Top Panel:

1. Grounding screw
2. Terminal block with latch for Power 2 input
3. Terminal block with latch for Power 1 input
4. Terminal block with latch for digital input
5. Terminal block with latch for relay output
6. Type-C serial console port

Rear Panel:

1. DIN-rail mounting kit

Mounting Dimensions

Unit: mm (inch)

DIN-rail Mounting (DNV-certified)

In the package, the metal DIN-rail mounting kit is fixed to the back panel of the EDR-G9010 Series. Mount the EDR-G9010 Series on a corrosion-free mounting rail that adheres to the EN 60715 standard.

Suggested Installation Method

• STEP 1:
  Place the upper lip of the DIN-rail kit onto the mounting rail.

• STEP 2:
  Press the EDR-G9010 Series towards the mounting rail until it snaps into place.
  

Suggested Removal Method

• STEP 1:
  Pull down the latch on the DIN-rail kit with a screwdriver.

• STEPS 2 & 3:
  Slightly pull the EDR-G9010 Series forward and lift it up to remove it
  from the mounting rail.
  

Wall Mounting

For some applications, you will find it convenient to mount the EDRG9010 Series on the wall, as shown in the following illustrations.

• STEP 1:
  Remove the aluminum DIN-rail attachment plate from the rear panel of the EDR-G9010 Series, and then attach both the wallmounting plates with six M3 screws. The mounting plate holes are marked B in the diagram below.
       
  Note:
  

  • A: Fix with System (customer use)
  • B: Fix With G9010(Screw -M/FMS M3 x 5 mm SUS/120D Nylok)

• STEP 2:
  Mounting the EDR-G9010 Series on the wall requires two M3 screws. Use the EDR-G9010 Series with the wall mount plates attached as a guide to mark the correct location of the two screws. The wall mounting holes are marked A in the above diagram.

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been switched off or the area is known to be non-hazardous. The devices may only be connected to the supply voltage shown on the type plate. The devices are designed for operation with a Safety Extra-Low Voltage. Thus, they may only be connected to the supply voltage connections and to the signal contact with the Safety Extra-Low Voltages (SELV) in compliance with IEC 950/EN 60950-1/VDE 0805.

ATTENTION

This unit is a built-in type. When the unit is installed in another piece of equipment, the equipment enclosing the unit must comply with fire enclosure regulation IEC 60950-1/EN60950-1 (or similar regulation).

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or wiring your EDR-G9010 Series.

Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes dictating the maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your equipment.

Please read and follow these guidelines:

• Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must cross, make sure the wires are perpendicular at the intersection point.
  NOTE: Do not run signal or communications wiring and power wiring through the same wire conduit. To avoid interference, wires with different signal characteristics should be routed separately.

• You can use the type of signal transmitted through a wire to determine which wires should be kept separate. The rule of thumb is that wiring sharing similar electrical characteristics can be bundled together.

• You should separate input wiring from output wiring.

• We advise that you label the wiring to all devices in the system.

• This product is intended for installation in Restricted Access Location.

WARNING

Hot Surface. Do not touch.

ATTENTION

The SFP module only supports Laser Class 1 optical transceivers.

Grounding the EDR-G9010 Series

Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the ground screw (M4 type) to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded mounting surface such as a metal panel.

Wiring the Redundant Power Inputs

The EDR-G9010 Series has two sets of power inputs—power input 1 and power input 2. The top and side views of the terminal block connector are shown below

• STEP 1:
  Use a small flat-blade screwdriver to press a wire locker.
  
  Top View

• STEP 2:
  Insert a positive/negative DC wire into the V+/V- terminals respectively.

• STEP 3:
  Release the wire locker, and check whether the wire is fixed.
  
  Right View

The input terminal block (TB1) should be installed using 16-24 AWG wires.

The power cord adapter should be connected to a socket outlet with an earthing connection. The power cord and adapter must comply with Class II construction.

This product is intended to be supplied by a UL Listed Power Adapter or DC power source marked ‘L.P.S’ or ‘Limited Power Source’, rated 12 to 48 VDC, 1.51 A (min.), and Tma 75°C (min.). If you require further assistance, please contact your Moxa representative.

Communication Connections

Each EDR-G9010 Series has three types of communication ports:

• 1 Type-C console port (RS-232 interface, baudrate: 115200, 8-N-1)
• 8 10/100/1000BaseT(X) Ethernet ports
• 2 1G/2.5G SFP ports

TYPE-C Console Port Connection

The EDR-G9010 Series provides one Type-C console port located on the top panel. Connect the industrial secure router to a PC COM port using the Type-C -to-DB9 connection cable, and then launch a console  terminal software, e.g. Moxa PComm Terminal Emulator, to access the EDR-G9010 Series’ console configuration utility.

TYPE-C-to-DB9 Cable Wiring

PIN Definition

Description

|

P1

|

P2

---|---|---

TXD

| 2| A5, B5
RXD| 3|

A6, B6

GND

| 5|

A7, B7

10/100/1000BaseT(X) Ethernet Port Connection

The 10/100/1000BaseT(X) ports located on the EDR-G9010 Series front panel are used to connect to Ethernet-enabled devices. Most users will choose to configure these ports for Auto MDI/MDI-X mode, in which case the port’s pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross-over), and the type of device (NIC-type or HUB /Switch-type) connected to the port. No matter which case you are connecting, we share pinouts for both MDI (NIC-type) ports and MDI-X (HUB/Switch-type) ports.

10/100Base T(x) RJ45 Pinouts

• MDI Port Pinouts
  

Pin

|

Signal

---|---

1

| Tx+
2|

Tx-

3

| Rx+
6|

Rx-

• MDI-X Port Pinouts

  ---

Pin

| Signal
---|---
1|

Rx+

2

| Rx-
3|

Tx+

6

|

Tx-

1000BaseT RJ45 Pinouts

Pin

| MDI| MDI-X
---|---|---
1| BI_DA+|

BI_DB+

2

| BI_DA-| BI_DB-
3| BI_DB+|

BI_DA+

4

| BI_DC+| BI_DD+
5| BI_DC-|

BI_DD-

6

| BI_DB-| BI_DA-
7| BI_DD+|

BI_DC+

8

| BI_DD-|

BI_DC-

The Reset Button

Using a pointed object such as a straightened paperclip or toothpick, depress the Reset button for five seconds to load the factory default settings. When pressing down, the STATE LED will start to blink about once per second. Continue to depress until the STATE LED begins blinking more quickly, indicating that the device is resetting and you can release.

NOTE: DO NOT power off the device when loading default settings.

LED Indicators

The front panel of the EDR-G9010 Series has several LED indicators.
The function of each LED is described in the following table:

LED

| Color| State|

Description

---|---|---|---
PWR1| Amber| On| Power is being supplied to power input P1 on the main module.
Off| Power is NOT being supplied to power input P1 on the main module.
PWR2| Amber| On| Power is being supplied to power input P2 on the main module.
Off| Power is NOT being supplied to power input P2 on the main module.
STATE| Green| On| The system passed the self-diagnosis test on boot-up and is ready to run.
Blinking| Device reset is in progress, blinking once per second.
Red| On| The system failed the self-diagnosis test on boot-up.
MSTR/ H.TC| Green| On| The EDR-G9010 is set as the Master of the Turbo Ring, or as the Head of the Turbo Chain.
Blinking| The Turbo Ring or the Turbo Chain is down.
Off| The EDR-G9010 is not set as the Master of this Turbo Ring or is set as a Member of the Turbo Chain.
CPLR/ T.TC| Green| On| The EDR-G9010 Series’ coupling function is enabled to form a backup path, or the device is set as the Tail of the Turbo Chain.
Blinking| The Turbo Ring or the Turbo Chain is down.
Off| The EDR-G9010 Series’ coupling function is disabled, or the device is set as a Member of the Turbo Chain.
VRRP/HA| Green| On| The EDR-G9010 is set as the Master of the VRRP or HA.
Off| The EDR-G9010 is not set as the Master of the VRRP or HA.
VPN| Green| On| All VPN tunnels are working normally.
Amber| On| Only parts of the VPN tunnels are working normally.
| Off| No active VPN connections.
USB| Green| On| USB drive successfully connected.
Blinking| USB data is being transmitted.
Red| On| USB dongle malfunction.
1G/2.5G| Green| On| 2.5G SFP link is up.
Amber| On| 1G SFP link is up.
| Off| No link or the SFP link is down.

Specifications

• Input Current: 1.51 A @ 12 V 0.70 A @ 24 V 0.35 A @ 48 V
• Input Voltage: 12/24/48 VDC, dual power input DNV-certified for 24 VDC
• Power Consumption: 18.08 W (max.)
• Operating Temperature: Standard models: -10 to 60°C (14 to 140°F) Wide-temp. models: -40 to 75°C (-40 to 167°F), DNV-certified for -25 to 70°C (-13 to 158°F)
• Storage Temperature: -40 to 85°C (-40 to 185°F)
• Compass Safety Distance: 35 cm

 ATEX information| **

II 3G Ex ec nC IIC T4 Gc UL 21 ATEX 2569XAmbient Range : -40°C ≤ Tamb ≤ +75°C for modelsuffix with “-T” Ambient Range** : -10°C ≤ Tamb ≤ +60°C for model suffix without “-T”

WARNING – DO NOT SEPARATE WHEN ENERGIZED

Rated Cable Temp ≧ 84°C

---|---
Address of manufacturer| No. 1111, Heping Rd., Bade Dist., Taoyuan City 334004, Taiwan

Standards and Certifications

• Hazardous Location:
  EN IEC 60079-0:2018
  EN IEC 60079-7:2015+A1:2018
  EN IEC 60079-15:2019

Special Use Conditions

• Transient protection shall be provided that is set at a level not exceeding 140% of the peak rated voltage value at the supply terminal to the equipment.
• The equipment shall only be used in an area of at least pollution degree 2, as defined in EN 60664-1.
• The equipment shall be mounted in vertical position and installed in an enclosure that provides a minimum ingress protection of IP54 in accordance with IEC 60079-0 and only accessible by use of a tool.

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