FLOMEC QS100-10 In-line Irrigation Ultrasonic Flowmeter Owner’s Manual

FLOMEC QS100-10 In-line Irrigation Ultrasonic Flowmeter Owner’s Manual

BEFORE YOU BEGIN

Usage Requirements

• This meter is for use with water only.
• This meter is not legal for trade applications.
• This meter has a permanent factory setting for measuring water only.
  

Power Source Requirements

• This meter requires DC power from a customer-provided controller in order to provide flow information back to the controller.

Tools and Materials Needed

Wire strippers, wire cutters, tape measure
PVC pipe fittings (as needed), PVC pipe primer, PVC pipe cement, Direct burial wire splices, valve box #18 AWG wire cable (Direct Burial). Controller manufacturer may recommend thicker gauge wire for longer distances.

UNPACKING

Contents

• QS100-10 In-line Irrigation Ultrasonic Flowmeter
• Owner’s Manual

Inspect
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Shipping damage claims must be filed with carrier.

See General Safety Instructions, and all Cautions, Warnings, and Dangers as shown.

GENERAL SAFETY INSTRUCTIONS

IMPORTANT: It is your responsibility to:
Ensure that all equipment operators have access to adequate instructions concerning safe operating and maintenance procedures.

• CAUTION
  This product is not approved for use with petroleum products (diesel fuel, unleaded gasoline, jet fuel, kerosene, etc.), aromatic hydrocarbons or other incompatible chemicals.
  

• CAUTION
  This product is not approved for use in hazardous locations.
  

• WARNING
  When applying power, adhere to specifications listed in appropriate electronics manual.
  

• CAUTION
  Disconnect external power before attaching or detaching input or output wires.
  

• WARNING
  Compatibility of this product’s material and the process fluid and/or environment should be considered prior to putting into service.
  

• WARNING
  Product should never be operated outside its published specifications for temperature or pressure. See specifications for your model.
  

• WARNING
  Make sure flow and pressure have been eliminated from process pipe prior to installing or removing product.
  

• CAUTION
  Installation near high electromagnetic fields and high current fields is not recommended and may result in inaccurate readings.
  

• CAUTION
  Do not allow water to freeze in meter. Ice expansion may burst the plastic housing.
  Do not allow this meter to be used with steam.
  

• CAUTION
  Take precautions to remove sand and debris from flow stream. Prolonged exposure to meter will affect meter performance and cause irreversible damage.
  

• CAUTION
  Entrapped air pockets and air bubbles will adversely affect meter performance.

SPECIFICATIONS

QS100-10

MECHANICAL

Housing Material| SCH 80 PVC (Polyvinyl chloride)
Wetted Materials| PVC (Polyvinyl chloride)
Coverplate Material| PC/ABS

(Polycarbonate/Acrylonitrile Butadiene Styrene)

Type| Ultrasonic Flowmeter
Unit of Measure| Controller Dependent

Flow Rate

| 0.22-33 GPM

0.83-124.92 L/min

0.1-15 ft/sec

Accuracy| +/- 2% of Reading
Uncertainty| 0.04 GPM

0.018 ft/sec

Maximum Working Pressure| 150 PSI @ 70°F (10.3 bar @ 21.1°C)
Process Fluid Temp Range| +32°F to +140°F (0°C to +60°C)
Storage Temperature| -40°F to +140°F (-40°C to +60°C)
Field Calibration| No
Inlet / Outlet Connections| 1 in. Male Spigot
Weight| 0.42 lbs. (0.19kg)
ELECTRICAL
Powered by| DC power provided by customer controller 7.5V (dc) min to 36V (dc) max
OFF State Current| 200µA (typical)
OFF State V-High| Supply Voltage – (OFF State Current Supply impedance)
Transducer Excitation| ON State Current| (Supply Voltage / (Supply impedance + 50Ω))
ON State V-Low| ON State Current 50Ω
Output Frequency| 0 to 100 Hz
Output Pulse Width| 4mSec (Approx.)

Dimensions

Figure 1

K-Factor Information

FLOMEC ultrasonic meters use K-factor values for greater accuracy during calibration. These values are derived by calibrating the meters using NIST traceable instrumentation. The K-factor value for this meter is listed below.

IMPORTANT: The K-factor provided is for reference. Accuracy can be affected by plumbing configuration, fluid condition, adjoining pipe schedule, and entrapped air. Customers should always validate accuracy and adjust K-factor as needed using the K-factor adjustment menu of your controller.

Pipe

| 

Typical

| ‚

Hydrawise®

|

Rain Master®

|  | Reference
---|---|---|---|---|---
Schedule| K-Factor

(Controller)

| K-Factor

(Litre/Pulse)

| K-Factor|  | Pulses/ Gal| Pulses/ Litre
Sch 40| 0.4211 *| 0.0266| 115| 0| 142.5| 37.6
Sch 80| 0.3963 **| 0.0250| 108| 0| 151.4| 40.0

* Based on 142.5 pulses per gallon.
** Based on 151.4 pulses per gallon.

1. Use this K-Factor for these Controller Brands:
   BaselineTM, Calsense, Hunter®, HydroPoint® (WeatherTrak®), ©TUCOR, Rain Bird®, Toro®, and Weathermatic®.

2. Use this K-Factor for these Controller Brands:
   Hydrawise® HCC models only

INSTALLATION

Meter Components and Features

Below is a QS100-10 meter with labeled components. Familiarize yourself with the meter before installation.

Figure 2

Preferred Installation Layout

Provide a straight pipe run of at least 10 times the pipe’s diameter (Ø) upstream (inlet end) of the meter, and at least 5 times the pipe’s diameter (Ø) downstream (outlet end) of the meter. The word “FLOW” and the arrow embossed on the coverplate denotes the flow direction.

Couplers or unions can be used to install the meter in the piping system; however, for ease of future maintenance or repair of the piping system, it is recommended that unions be used. Unions are shown in all graphics.
For best results, coverplate and wires should be facing up.

Figure 3

Connecting Components

NOTE: Keep the meter bore clean and free of dirt and debris during installation.

1. Remove all D and O.D edge burrs on the pipe ends. (see Figure 4)

2. Clean and apply primer to the pipe ends, fittings and (see Figure 5)
   Note: The joint cementing sequence in 5 and 6 below is for general reference. Use the sequence best suited for your piping and overall layout.

3. Following the PVC cement manufacturer’s instructions, apply PVC cement to a meter end and fitting and quickly assemble while the cement is fluid. Hold the cemented parts together for at least 30
   Repeat for other end of meter. (See Figure 6)

4. Attach meter with attached fittings to pipe ends using the same “cement and hold” process used above. (see Figure 6)
   Figure 4

Figure 5

Figure 6

For Below Ground Installation

Install a valve box around the meter. Valve box extensions may be needed depending on depth. (See Figure 7)

Note: A minimum of 10 in. thick layer of gravel should be installed immediately below the meter and valve box.

Wiring Connections
Below ground wiring connections require a waterproof splicing method to wire the meter wires to the wire cable from the controller. The following splice sequence (Figure 8)
Figure 8a

Figure 8b

Figure 8c

Figure 8d & 8e

shows a 3M DBR/Y-6 splice kit used with 18 AWG wire cable from the controller. See next page for splice instructions and wiring diagram.

Reference Figures 8a thru 8e on previous page

8a. Strip insulation 3/4 in. (19 mm).
8b. With wire ends even, insert wires into the connector and tighten until secure.
8c. Insert the connector all the way into the grease filled tube until the connector rests on the bottom of the tube.
NOTE: If having difficulty getting the twist-on connector down into the tube when using small gauge wires, use a thin, non-conductive object to push the connector to the bottom of the tube. Upon removal of the object, ensure that no voids or water paths remain in the grease.
8d. Fold the wires into the channels. 8e. Close the cap.

**Wiring Diagram
Figure 9

**

Optional Above Ground Installation
The meter can be installed above ground as long as proper plumbing and wiring outlined in previous pages are followed, and the meter is positioned with upward flow into the meter to keep it filled for proper operation. (See Figure 10)

Avoid downward flow that can lead to partially filled pipes and inaccurate operation.

OPERATION

Each QS100-10 meter is shipped with the K-factor and other information permanently marked in a rectangular recess on the coverplate.

LEDs Functionality
There are two LEDs on the QS100-10 meter. The GREEN LED is used to indicate basic power and functionality of the meter. The AMBER LED is used to indicate that there is a flow of water through the QS100-10 meter. The LEDs will behave in the following manner to indicate different modes of operation:

blinks per second.
No Flow or Reverse Flow Active Mode:| GREEN LED flashes ON/OFF at a rate of approximately 8 blinks per second.
Low Flow Active Mode:| GREEN LED flashes ON/OFF at a rate of approximately 8 blinks per second and the AMBER LED flashes ON/OFF at a rate that is proportional to the rate of water flow thru the meter.
**High Flow Active Mode:| GREEN LED flashes ON/OFF at a rate of approximately 8 blinks per second and the AMBER LED will appear to be constantly ON, but will be dim.

**NOTE: To save power it is normal for the LEDs to be dim when flashing at higher flow rates. At very high flow rates, the AMBER LED will appear to be constantly ON but dim.

TROUBLESHOOTING

1. The LEDs are the primary indicators of meter performance. Refer to the Operations Section for LED indicating

2. Entrained air is air bubbles suspended in the water Entrained air creates errors in accuracy of ultrasonic technology meters. Recommend a maximum of 10% entrained air in the water flow.

3. The faces of the transducers need to be clean and free of oily substances for accurate Do not touch transducers with fingers, oily rags, etc.
   DO NOT use wire brushes or abrasives to clean the faces of the transducers (see Figure 11).
   

4. Ensure the flow direction arrow is pointing in the direction of flow for correct LED

NOTES

REPAIR

The QS100-10 meter electronics casing is permanently sealed. All internal cavities and their electronic components are potted with cured electronic resin. There are no serviceable parts in the QS100-10 meter.

SERVICE & WARRANTY

FLOMEC® TWO-YEAR LIMITED WARRANTY

Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2-year warranty. Manufacturer’s sole obligation under the foregoing warranties will be limited to either, at Manufacturer’s option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforcement of such obligations of Manufacturer. The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred during the warranty period.

The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt. This warranty shall not apply if:

1. The product has been altered or modified outside the warrantor’s duly appointed representative;
2. The product has been subjected to neglect, misuse, abuse or damage or has been installed or operated other than in accordance with the manufacturer’s operating

To make a claim against this warranty, or for technical assistance or repair, contact your FLOMEC distributor or contact FLOMEC at one of the locations below.

In North or South America contact
Great Plains Industries, Inc.
5252 East 36th St. North
Wichita, KS 67220-3205
USA
888-996-3837
www.flomecmeters.com
(North America)

Outside North or South America contact
GPI Australia
(Trimec Industries Pty. Ltd.)
12/7-11 Parraweena Road
Caringbah NSW 2229
Australia
+61   02 9540 4433
www.flomec.com.au

To obtain prompt, efficient service, always be prepared with the following information:

• The model number of your meter.
• The serial number or manufacturing date code of your meter.
• Part descriptions and numbers.

For warranty work, always be prepared with your original sales slip or other evidence of purchase date.
IMPORTANT: Please contact GPI before returning any parts. It may be possible to diagnose the trouble and identify needed parts in a telephone call.
The company will step you through a product troubleshooting process to determine appropriate corrective actions.

GREAT PLAINS INDUSTRIES, INC. EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability of the warranty terms).

Please save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage.
Please refer to back cover for information regarding this product’s warranty and other important information.

DO NOT RETURN THIS PRODUCT TO THE STORE!
Please contact Great Plains Industries, Inc.® before returning any product. If you are missing parts, or experience problems with your installation, contact our Customer Support Department. We will be happy to assist you.
Call: 888-996-3837 or 316-686-7361
Email: [email protected]

SAVE FOR YOUR RECORDS
Model #: __
Serial #: __
Purchase Date: ____

© 2021 Great Plains Industries, Inc., All Rights Reserved.
Great Plains Industries, Inc.
888-996-3837
flomecmeters.com

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