MOXA TRC-190/2190 Series 19 Inch Rackmount Chassis Media Converter Installation Guide

June 6, 2024
MOXA

MOXA TRC-190-2190 Series 19 Inch Rackmount Chassis Media Converter

Introduction

Overview

Moxa’s NRack System includes the TRC-190/2190 Series, which is a 19-inch, rackmountable chassis for selected Moxa media converter slide-in modules. The TRC-190/2190 Series allows the network administrator to connect various copper and fiber-optic network media over protocols that include RS-232, RS-422, and RS-485. Support for additional protocols will be available in the future. The TRC-190/2190 Series provides installation space for up to 19 single-slot media converter slide-in modules in the front of the unit.

MOXA TRC-190-2190 Series 19 Inch Rackmount Chassis Media Converter fig
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The TRC-190/2190 Series is equipped with an AC or DC power supply installed in the back of the chassis. An extra installation space is available for an optional redundant power supply (AC or DC).

MOXA TRC-190-2190 Series 19 Inch Rackmount Chassis Media Converter fig
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Last but not least, the TRC-190/2190 also comes with a grounding lug to provide grounding for the chassis.
Package Checklist
The Moxa TRC-190/2190 Series products are shipped with the following items:

Standard Accessories

  • TRC-190/2190 Series with one AC or DC power supply in the back of the chassis
  • 18 units of chassis face plates and screws
  • Rackmount kit
  • Power cord (for the TRC-190/2190-AC only)
  • Quick installation guide (printed)
  • Warranty card Optional Accessories
  • PWR-190/2190-AC: Redundant AC Power Supply Module
  • PWR-190/2190-DC-xx: Redundant DC Power Supply Module
    NOTE: Notify your sales representative if any of the above items are missing or damaged.

Slide-in Modules Installation
Installing or Removing Chassis Face Plate Install a chassis face plate over any unused slot by aligning the hole in the face plate with a threaded hole in the chassis. Secure the face plate with the enclosed screw.

ATTENTION
Each slot in the TRC-190/2190 Series chassis without a slide-in module installed MUST have a chassis face plate covering the empty slot for Class A compliance. Remove the front plate by loosening the screw before installing any
slide-in module. We suggest storing the removed face plates together in case you need to use them again.

Installing the Media Converter Slide-in Modules

ATTENTION
Wear a grounding device and observe electrostatic discharge precautions when installing or replacing the media converter slide-in modules into the chassis. Failure to observe this caution could result in damage to, and subsequent failure of, the media converter slide-in modules.

Instructions to install the media converter slide-in module into the TRC-190/2190 chassis are as follows:

  1. Slide-in modules can be installed in any empty slot of the chassis in any order.
  2. Before installing the slide-in module, make sure the front plate has been removed. Please refer to the previous Installing or Removing Chassis Face Plate section.
  3. Align the slide-in module with the chassis installation slot so that the panel fastener screw is at the top of the module.
  4. Carefully slide the slide-in module into the slot while aligning the module’s circuit board with the installation guide.
  5. Ensure the slide-in module is firmly seated inside the chassis.
  6. Push in and rotate the attached panel fastener screw clockwise to secure the module to the chassis.
  7. Repeat step 3 to 7 for any additional media converter slide-in module.

Replacing the Media Converter Slide-in Modules

To replace a media converter slide-in module in the TRC-190/2190 chassis:

  1. Remove the slide-in module to be replaced by loosening the panel fastener screw that secures the module to the chassis. Slide the module out from the chassis.
  2. Align the replacement slide-in module with the chassis installation slot so that the panel fastener screw is at the top of the module.
  3. Carefully slide the slide-in module into the slot while aligning the module’s circuit board with the installation guide.
  4. Ensure the slide-in module is firmly seated inside the chassis.
  5. Push in and rotate the attached panel fastener screw clockwise to secure the module to the chassis.

Powering the TRC-190/2190
The TRC-190/2190-AC chassis is equipped with an AC power supply in the back of the chassis. When the power supply module is correctly installed in the back of the chassis, powering on the power supply module will power on the whole TRC-190/2190-AC.
AC Power Supply Modules
The AC power supply module includes:

  • An AC power module that supports 100 to 240 VAC input and supplies power to the chassis and installed media converter slide-in modules.
  • An AC power connector with a fuse holder.
  • A power cord.
  • An ON/OFF switch, which allows the module to supply power to the chassis and slide-in modules when set to “l”.
  • A power LED indicator.
  • An additional fuse installed in a fuse holder on the PCB of the module.

Optional Redundant Power Supply Module

Extra space is available at the right side of the back of the chassis to install an optional power module, the PWR-190/2190-AC. The specification is the same as the one that comes with the TRC-190/2190-AC chassis.

Powering the AC Power Supply Module

ATTENTION

Ensure that the ON/OFF switch is set to “ O ” before connecting to the external power source. Failure to observe this caution could result in damage to, and subsequent failure of, the AC power supply module and human life.

To power on the power supply modules:

  1. Set the ON/OFF switch to “ O ”.
  2. Connect the female end of the power cord to the AC power connector on the power supply
  3. Plug the male end on the power cord into the correct voltage AC rack or wall
  4. Set the ON/OFF switch to “ l ”.
  5. Check whether or not the power LED is illuminated to see if the power supply module is

DC Power Supply Modules

The TRC-190/2190-DC-xx is equipped with a DC power supply in the back of the chassis. When the power supply module is correctly installed in the back of the chassis, powering on the power supply module will power on the whole TRC-190/2190-AC.

The DC power supply module includes:

  • A DC power module that supports 48 VDC input and supplies power to the chassis and installed media converter slide-in
  • A DC power
  • An ON/OFF switch, which allows the module to supply power to the chassis and slide-in modules when set to “l”.
  • Power LED indicator.

Optional Power Supply Modules

Extra space is available at the right side of the back of the chassis to install an optional power module, the PWR-190/2190-DC-xx. The specification is the same as the one that comes with the TRC-190/2190-DC-xx chassis.

Powering the DC power supply module

ATTENTION

  • Before connecting to the external power source, ensure that the ON/OFF switch is set to “O”. Failure to observe this caution could result in damage to, and subsequent failure of, the DC power supply module and human
  • This product is intended to be used in a restricted access location. Proper grounding (earth ground) is required to ensure safe operation. A grounding terminal is provided for proper grounding of the device as per customer installation requirements and local electrical codes. Before installation, use a voltmeter/ohmmeter to check the wiring.

To power on the power supply modules:

  1. Set the ON/OFF switch to “ O ”.
  2. Be sure that the external power source is NOT
  3. Connect the power cord and the shielding ground to the male terminal
  4. Link the male and female terminal
  5. Tighten the screws (clockwise) to secure the male and female terminals.
  6. Power up the external power
  7. Set the ON/OFF switch to “ l ”.
  8. Check whether or not the power LED is illuminated to see if the power supply module is working.

Power Supply Module Installation

ATTENTION

Do not connect the power supply module to the external power source before installing it into the chassis. Failure to observe this may cause equipment damage, personal injury or even death.

  1. Install the AC power supply module and DC power supply module the same way. The default power supply module will be at power module Slot We can install an additional power supply module in Slot B. You can install the power supply module or remove it from Slot A or Slot B in the same manner.

  2. When installing a power supply module to Slot A or Slot B, be sure that the there is no plate installed in the specific slot. If there is, remove the plate To remove the plate, remove the two screws that secure the plate to the chassis.

  3. Where there is no plate on the chassis, slide the power supply module slowly and follow the installation guide in the chassis. Push the power supply module into the chassis till the end and ensure that the power supply module is firmly connected to the chasis.

  4. Screw the power supply module clockwise and fix the power supply module.

  5. Connect the power supply module to the external power source.

Power Supply Module Replacement

Replace the AC power supply module or DC power supply module by the same way. Do not remove the power supply module from chassis when the power source is connected and the external power switch is set to “O.”

  1. Set the power supply module power switch to “ O.”
  2. Disconnect the power supply module from the external power source.
  3. Loose the two screws on the power supply
  4. Slide the power supply module
  5. Install another new power supply module following the instructions in the previous section.

Power Supply Fuse Replacement

(TRC-190/2190-AC, power supply module only)

To replace a fuse on the power supply module does not require to pull the power supply module out of the chassis.

Replacing the Fuse

ATTENTION

Wear a grounding device and observe electrostatic discharge precautions when replacing the fuse in the power supply module. Failure to observe this caution could result in damage to, and subsequent failure of, the power supply module.

Follow the instructions below when you need to change the fuse:

  1. Set the power switch on the power supply module to “ O ”.
  2. Disconnect the power supply module from the external power source.
  3. Remove the fuse from the holder
  4. Install a same-sized fuse with the same current rating in the fuse holder.

NOTE Failure to use a fuse of the same size and same rating may damage your power module or even the entire equipment setup.

ATTENTION

Do not connect the power supply module to the external power source before installing it into the chassis. Failure to observe this may cause the equipment damage, personal injury, or even death.

TRC-190/2190 Rackmounting

Installing the TRC-190/2190 Chassis

The TRC-190/2190 Series can be installed in a standard 19-inch rack.

NOTE Rackmounted equipment must be reliably grounded. Power supply connections other than direct connections to the branch circuit (e.g., use of power strips) should be employed.

The TRC-190/2190 Series chassis is designed so that the installation brackets can be installed to align the chassis either flush against the front of the rack or recessed from the front of the rack.

ATTENTION

Select mounting bracket locations on the chassis that will keep the chassis balanced when mounted to the rack. Failure to observe this warning could allow the chassis to fall, resulting in equipment damage and/or possible injury to personnel.

To install the TRC-190/2190 chassis into a standard 19-inch rack:

  1. Determine the preferred alignment of the chassis in the rack.
    NOTE Installation bracket mounting screws are provided. Rackmount screws and clip nuts are NOT provided

  2. Locate four (4) installation bracket mounting screws (provided) for each chassis to be installed.
    ATTENTION

Mount the chassis evenly and securely onto the rack. Failure to observe this warning could allow the chassis to fall, resulting in equipment damage and/or possible injury to personnel.

  1. Align the mounting bracket in the selected position against the side of the chassis so that the chassis installation holes are visible through the bracket installation

  2. Using a Phillips (crosshead) screwdriver, install the four (4) screws through the mounting bracket into the installation holes on the side of the

  3. Repeat step 3 and step 4 for the second mounting bracket
    MOXA TRC-190-2190 Series 19 Inch Rackmount Chassis Media Converter fig
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  4. Carefully align the chassis at a secure and level position between the 19-inch site rack mounting rails

  5. Install two (2) screws through the bracket at each side into the mounting rail, using the clip nuts to secure, if necessary.

Grounding

Run the ground connection from the ground screw to the grounding surface prior to connecting devices. Attach the grounding wire (12 AWG copper wire gauge or larger) to the chassis grounding lug carefully.

Troubleshooting

Condition Try this
1. The LED indicator on power supply module is not illuminated.

Check if the power cord is correctly connected to the power source.

•       Check if the power source is supplying power.

•       Check if the fuse in the fuse holder is not damaged.

•       Check if the power switch on the panel is set to “ l ”.

•       If none of the above, please contact your local

distributor/reseller or our technical support staff.

2. The power LED indicator on the slide-in module is not illuminated.| • Check if the LED indicator on the power supply module is illuminated. If no, follow the steps for Condition 1.

•       Check if the power supply module is really connected to the panel.

•       Check if the slide-in module is correctly attached to the chassis.

•       If none of the above, please contact our local distributor/reseller or our technical support

staff.

3. The power LED indicator on the front panel is illuminated, but the data transmission is not working.| •       Check if the cables are correctly attached to the slide-in module.

•       Check the pin-assignment of the serial cable

•       Check if the OP Mode switch on the front panel is correctly set for your operation.

•       Check if the fiber patch cord is not damaged.

•       Check if the length of the fiber cable is under our claimed distance.

•       If none of above, please contact our local distributor/reseller or our technical support

staff.

Specifications

Physical Characteristics

Housing| SECC (1.2 mm)
Dimensions| 440 x 260 x 88 mm (17.32 x 10.24 x 3.46 in)
Weight| 5.2 kg (11.4 lb), with one power module installed
Number of Slots| TRC-190: 19 slots on the front for slide-in modules.

TRC-2190: 18 slots on the front for slide-in module and 1 slot for the CSM- MN01 management card

2 slots at the back for power supply modules

Environmental Limits

Operating

Temperature

| TRC-190: 0 to 60°C (32 to 140°F)

TRC-2190: -20 to 55°C (-4 to 131°F)

Storage Temperature| TRC-190: -20 to 75°C (-4 to 167°F)

TRC-2190: -40 to 85°C (-40 to 185°F)

Ambient Relative

Humidity

| 5 to 95% (non-condensing)
Power Requirements
Input Voltage| Universal 100 to 240 VAC (47 to 63 Hz) or 48 VDC
Power Consumption| TRC-190: max. 75 W (with all slots occupied and used)

TRC-2190: max. 89 W (with all slots occupied and

used)

Standards and Certifications
Safety| UL 60950-1, EN 60950-1
EMC| CE, FCC
EMI| EN 55032 Class A, FCC Part 15 Subpart B Class A
EMS| EN 61000-4-2 ESD: Contact: 4 kV; Air: 8 kV

EN 61000-4-3 RS: 80 MHz to 1 GHz: 3 V/m

EN 61000-4-4 EFT: Power: 1 kV; Signal: 0.5 kV

EN 61000-4-5 Surge: Power: 1 kV; Signal: 0.5 kV

EN 61000-4-6 CS: 150 kHz to 80 MHz: 3 V/m

EN 61000-4-8 PFMF

EN 61000-4-11

Green Product| RoHS, CRoHS, WEEE
MTBF (mean time between failures)
Time| 1,055,112 hrs.
Standard| Telcordia (Bellcore), GB
Warranty
Warranty Period| 5 years
Details| See www.moxa.com/warranty

Safety Precautions

CAUTION

Restricted Access Location
This equipment is intended to be used in a restricted access location. The access can only be gained by service persons or users who have been formally instructed that the metal chassis of the equipment can become extremely hot and that they need to pay special attention or take special protection. Only authorized well-trained professionals can access the restricted access location. Installation, maintenance, and repair must be performed by a skilled person.

NOTE This product is intended to be supplied by a UL/IEC/EN 60950-1 or UL/IEC/EN 62368-1 approved power supply suitable for use at 55°C minimum, of which the output meets ES1. The power supply output is rated 48 VDC, 3.2 A minimum.

CAUTION

Shock hazard! Disconnect all power cords before servicing.

WARNING

Use of controls or adjustments or the performance of procedures other than those specified herein may result in hazardous radiation exposure.

NOTE Complies with 21 CFR 1040.10 and1040.11, except for conformance with IEC 60825-1 Ed. 3., as described in Laser
Notice No. 56, dated May 8, 2019.

References

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