DAKE 10-14 Metal Cutting Vertical Bandsaw Instruction Manual

DAKE 10-14 Metal Cutting Vertical Bandsaw

DAKE STANDARD LIMITED WARRANTY

Finished Machines

• Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user.

Parts

• Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user.
• The standard limited warranty includes the replacement of the defective component part at no cost to the end user.

Sale of Service (Repairs)

• Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end user, as it pertains to the repair work completed.
• The standard limited warranty includes repair of the defective component part, at no cost to the end user.

Warranty Process

• Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts, or components. The manufacturer will assume ownership of any defective parts replaced under this warranty.

• All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:

• Phone: 800-937-3253

• Email: [email protected]

• When contacting Dake, please have the following information readily available:
  1. Model #
  2. Serial #
  3. Sales Order #

• Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed.

Warranty Exceptions

• Part installation or machine service was not completed by a certified professional and is not in accordance with applicable local codes, ordinances, and good trade practices.
• Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided.
• Defects or malfunctions resulting from abuse, accident, neglect, or damage outside of prepaid freight terms.
• Normal maintenance service or preventative maintenance, and the parts used in connection with such service.
• Units and parts which have been altered or repaired, other than by the manufacturer or as specifically authorized by the manufacturer.
• Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine.

RETURN & REFUND POLICY

• Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help.

Returns

• All Dake manufactured/distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end-user. To be eligible for a return, the item must be unused and in the same condition as received.
• All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:
  • Phone: 800-937-3253
  • Email: [email protected]
• Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number.
• The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed.
• An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment.

Refunds

• Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number. If the return is approved, a refund will be issued to the original method of payment, less a 20%restocking fee.
• The restocking fee may be waived if an order is placed at the time of return with like-value merchandise. Transportation costs are the responsibility of the end user and will not be credited upon return approval.
• Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund.

SPECIFICATIONS

Voltage

| 110V/220V Single

Phase, 220V/440V 3-Phase

| Worktable Dimensions| 15” x 16”
Worktable Tilt| 5° left / 45° right
Worktable Height| 24-1/2”
Blade Width| 1/4”-1/2”| Machine Height| 76”
Blade Length| 120”| Machine Base| 24” x 28”
Blade Speed (FPM)| 70/140/270/540| Weight| 625 lbs.
Band Wheel Size| Ø14”|

• In the space provided record the serial number and model number of the machine. This information is only found on the black and gold Dake tag shown below. If contacting Dake this information must be provided to assist in identifying the specific machine.

Serial No.|
---|---
Model No.|
Install Date:|

SAFETY

This is the safety alert symbol. When you see this symbol on your machine be alert to the potential for personal injury. Carefully read all safety messages in these instructions and on your tool safety signs. Employer is responsible to perform a hazard/PPE assessment before work activity. Keep safety labels in good condition. Replace missing or damaged labels.

Follow recommended precautions and safe operating practices.

• Always wear approved safety glasses/face shields while using this machine.
• Make sure that the machine is properly grounded.
• Before operating the machine remove all ties, rings, watches, other jewelry, and roll up sleeves above the elbows.
• Remove all loose clothing and tie up ling hair.
• DO NOT WEAR GLOVES WHILE OPERATING.
• Keep the floor around the machine clean and free of scrap metal, oil, and grease.
• Always keep machine guards in place when the machine is in use. If removed for maintenance purposes use extreme caution and replace the guards immediately.
• Do not overreach.
• Always maintain a balanced stance so that you do not fall or lean against the blades.
• Dull blades are dangerous.
•  Make all machine adjustments or maintenance with the machine unplugged from the power source.
• Use the correct blade. Do not force a blade to do a job which it was not designed for.
• Do not make cuts requiring more power than is available on the machine.
• Replace warming labels if they become obscured or removed.
• Make certain the motor switch is in the OFF position before connecting the machine to power.
• Always keep an eye on the work, careless acts can result in serious injury.
• Make a habit of checking to see that the keys and adjusting wrenches are removed before turning on the machine.
• Never place hands directly in line with the saw blade.
• Always use push sticks when cutting small material.
• Raise or lower the blade guide only when the machine has been turned off and the blade has stopped moving.
• Read and understand the warnings posted on the machine.
• Failure to comply with all these warmings could lead to serious injury.

SET UP

Blade Selection

For the operator’s convenience, a blade selector chart is located inside the saw cover (top access door). It provides recommended blade speeds, required teeth per inch, and minimum cutting radius for various band widths. If there are still questions on which blade to purchase please contact DAKE.
Note: You must have at least 3 teeth in to the work or blade damage will result. For straight cuts a 3/4” blade is best.
Blade Speed
Before performing this ensure that the machine is LOCKED OUT and unplugged.
To change blade speed:

1. Loosen the motor mounting screws.
2. Lift the motor and move the V-belt to the correct pulley for the desired speed.
3. Tighten the motor mounting screws and ensure that there is not slack in the V-belt. Note: The largest pulley will result in the slowest speed, and each step to a smaller pulley will give the next fastest speed of the saw.

Blade Removal And Installation

Before performing this ensure that the machine is LOCKED OUT and unplugged until instructed otherwise for this process. Gloves are required to handle the new and old blade.

1. Release the blade tension handle.
2. Remove the blade.
3. Place new blade over the bottom wheel then the top wheel.
4. Tighten the blade handle enough to hold the blade firmly in place and push the blade into the guide inserts.
5. Close the access doors to the machine.
6. Turn the machine on to allow the blade to position itself then shut off the machine.
7. Finishing tightening the blade. Blade must be tight to ensure a straight cut.

ADJUSTMENTS

Blade Tension Handle (Item A): Used to remove and install saw blade. Also used to set correct blade tension.
Upper Blade Wheel Adjustment (Item B & C): If the saw should get out of adjustment and the blade runs off the wheel or runs back against the lip,

1. Loosen the two bottom bolts on the wheel side.
2. Turn the set screw in or out to make the blade run approximately 1/32” away from the lip on the back of the wheel.
3. Tighten the two wheels slide bolts.
   NOTE: If the blade can run against the lip on the wheel it will wear the lip off.

MAINTENANCE

Lubrication

• The gear box is filled at the factory. Check the oil level upon arrival of the machine and six months thereafter. This is in the small sliver cup after opening the side panel of the base, if there is visible oil in the cup no refill is needed. Use 90 weight gear lube to maintain fluid level.

TROUBLESHOOTING

Saw is not cutting straight

| Blade tension is too low| Increase blade tension
Blade is dull or worn on one side| Replace blade
Blade is upside down. Teeth must point down.| Correct blade orientation

Blade teeth breaking

| ****

Incorrect blade pitch for application

| Use the pitch and speed selector on the saw or contact Dake if unsure what blade to use for the

application

Inferior blade| Change to a higher quality blade

Blade Damage

| Blade tension is incorrect| Adjust blade tension
Blade is being overfed| Slow the rate material is pushed into the blade
Blade teeth hitting guides| Adjust a proper gap between the blade and the guide insert

Blade is twisting

| Blade installed improperly| Check and fix if found improperly installed
Blade tension too loose| Tighten blade tension
Blade is being overfed| Slow the rate material is pushed into the blade

Sawing direction deviates

| Blade teeth are worn unevenly| Make sure a quality blade is used
Blade tension is too loose| Tighten blade tension
Guidepost was set too high| Set guidepost to be within a 1/4″ of the work

Blade walks

| Blade tension is too loose| Tighten blade tension

Blade is not tracking correctly

| See “Adjustment” in this manual to adjust the upper blade wheel

Blade dulling prematurely

| Blade speed used is too fast| Adjust speed lower

Blade selection is improper for application

| Use the pitch and speed selector on the saw or contact Dake if unsure what blade to use for the application
Blade is being overfed| Slow the rate material is pushed into the blade
Excessive noise when machine is running| Saw is not sitting flat on the floor| Reposition the machine on a flat, even floor

ELECTRICAL COMPONENTS

120 Volt Single Phase:

220 Volt Single Phase:

220 Volt 3-Phase

480 Volt 3-Phase:

EXPLODED VIEW & PARTS LIST

Electrical Components:

ORDERING INFORMATION

Please contact factory for current prices.

• Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.

References

• Dake Corp | Metalworking Machine Tools
• Metalworking Machine Tools | Dake Corp

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