Gude GS4000 Submersible Sewage Pump Instruction Manual

Gude GS4000 Submersible Sewage Pump Instruction Manual

Thank you for purchasing the Güde GS 4000 and confidence shown by you in our assortment.

 !!! Please read carefully the following Operating Instructions before putting the appliance into operation !!!

A.V. 2Any reprints, even partial, are subject to approval. Technical changes reserved.

| Do you have any technical questions ? Any claim? Do you need any spare parts or operating instructions ?

We will quickly help you and without needless bureaucracy at our home page www.guede.comin the Service part. Please help us be able to help you. In order to be able to identify your appliance in case of claim, we need the serial No., Order No. and year of production. All this data can be found on the type label. Please enter the data below for future reference.

Serial No.: Order No.: Year of production:

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 | Tel.:         +49 (0) 79 04 / 700-360| Fax:         +49 (0) 79 04 / 700-51999| E-Mail: **[support@ts.guede.com**](mailto:support@ts.guede.com)

Marking

Product safety:

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Product corresponds to appropriate norms of the European Community|

Prohibitions:

Access to children prohibited

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Cable pullying / transport prohibited| Transportation medium of max.

35 °C

Warning:

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Warning against dangerous electric voltage

| Warning against automatic starting

Commands:

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Read the Operating Instructions|

Environment protection:

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Dispose the waste professionally in order not to pollute the environment.| Packing cardboard material may be delivered to collecting centres for recycling.
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Any damaged or disposed electric or electronic devices must be delivered to appropriate collection centres.|

Package:

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Protect against humidity

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This side up

Appliance

GS 4000

Permanent use. Cable RNF 10 m long. Float automatics Areas of Use:
To pump/pump out water – clean and dirt – from sewers, tanks etc.

Supply includes (pic. A)

1. Carrying handle
2. Pump connection
3. Electric cable
4. Foot
5. Connecting neck of the pump
6. Floating switch
7. Pump cover/body

Guarantee

The guarantee solely covers inadequacies caused by material
defect or manufacturing defect.
Original payment voucher with the sales date needs to be
submitted for any claim in the guarantee period.

The guarantee does not cover any unauthorised use such as appliance overloading, use of violence, damage as a result of any unauthorised interference or caused by foreign items.
Failing to follow the operating and assembly instructions and common wear are also not included in the guarantee.

General safety instructions

The Operating Instructions need to be read thoroughly before first use of the appliance. If there are any doubts concerning appliance connection and handling, please contact the producer (service department).

TO ENSURE HIGH SAFETY LEVEL, FOLLOW CAREFULLY THE FOLLOWING INSTRUCTIONS:

Attention: Operation is only allowed with a safety switch against stray current (max. stray current of 30mA according to VDE regulation, part 702). Please ask your electrician.

Attention: The pump must not in any case run without fillings. The pump must work fully plunged in liquid.

• The user is responsible to third parties if pump (dumping stations, etc.) is used.

• Operate it only on connections with a safety switch against stray current (FI)!

• Before putting into operation, a qualified electrician must check whether electric safety measures required are in place.

• Electric connection to a socket.

• Check the voltage. Technical data given on the type label must correspond with electric network voltage.

• If the pump is used in ponds, wells, etc. and appropriate pumping stations, standards valid for pumps in the given country must unconditionally be observed.

• Pumps used outdoors (e.g. in ponds, etc.) must be equipped with a H07RNF type rubber connecting cable, according to DIN 57282 or DIN 57245 standards.

• If the pump is in operation, neither people nor animals can be present or plunged in the pumped liquid (e.g. pools, cellars, etc.).

• he temperature of the drained liquid must not exceed +35 °C. If an extension cable is used, it must solely be out of rubber, H07RNF type, according to DIN 57282 or DIN 57245 standards. Never touch, lift or carry with a cable a pump connected to network. It is necessary to make sure the connecting socket was not near water and humidity and the plug was protected against humidity.

• Before putting the pump into operation, check whether the electric cable and/or socket are not damaged.

• Before any work on the pump, pull the plug out of the socket.

•  If the pump is inbuilt in a floor outlet, the floor outlet must subsequently be covered to ensure inviolability of passers-by.

• Connection of the discharge pipe needs to be ensured with a hose clip (pic. F).

• Keep the max. plunge depth (see the technical data). To prevent damage (such as flooded rooms, etc.) as a result of faulty pump operation (failure or fault) the owner (user) is obliged to take reasonable safety measures (alarm assembly, spare pump, etc.).At sandy or muddy soils, it is necessary to let the pump run hanging on a rope or chains or put the pump on a reasonable support to prevent suction part falling.

• If the pump is faulty, the repair needs to be solely executed by an authorised service centre. Only original spare parts can be used.

• Let us refer to the fact we do not assume any responsibility – according to standards in force – for damage eventually caused by our appliances in the below-mentioned cases:

  • Unprofessional repairs executed by unauthorised service centres;

  • Use in conflict with the designed purpose, or failure to observe the use as designed;

  • Pump overload with a continuous run;

  • Damage as a result of icing or any other fault caused by climatic influences;
    Identical regulations apply for accessory parts

  • At any damage of the power supply cable of the appliance, please unconditionally contact the electrician. Under no circumstances, execute any repair with your hands.

  • This appliance is not designed to be used by persons (including children) with any bodily, sensory or mental restriction. Also persons with a lack of experience or knowledge of the appliance are not allowed to work with the appliance.

  • Never let unauthorised and unattended persons, especially children, get near the appliance. Always keep children and unauthorised persons out of reach of the appliance.

The pump is not suitable for long-term operation (e.g. as a circulation pump in ponds or brooks). The service life gets shorter accordingly if the pump is used in this manner. In such a case, use a switching clock and ensure sufficiently long breaks between the operating cycles.

The pump must not be connected to the existing water supply system as equipment increasing the pressure.

The pump is not suitable as a long-term, automatic safety against overflow of tanks and wells or for control of underground water in cellars.

Do not leave the pump unattended to prevent damage as a result of any faulty function. Always disconnect the pump from network if not used.
The producer does not guarantee for any damage caused by unqualified installation or unprofessional operation of the pump.
The equipment must be regularly inspected and its faultless condition needs to be checked.
Before each putting into operation, the pump must be visually inspected for any damage (especially on the power supply cable and plug). Using a damaged pump is strictly prohibited.

Connecting cable for drowned pumps

The drowned pumps are equipped with a 10-m H07RNF cable, depending on the type.
According to the valid regulation, drowned pumps with a connecting cable length of less than 10 m can only be used indoors for water drainage from cellars.
Therefore the cable length and type need to be considered at purchasing.

Thermal fuse

A probe automatically switching the pump off when specific temperature is exceeded and on when the pump has cooled down is assembled inside the electric motor. That manifold increases the pump service life and prevents electric motor burn-out.

Procedure

The pump is put into operation when the plug is inserted in appropriate socket and the floating switch is in the required position (see the Instructions). If the pump is lifted or transported, it is done with an assembled handle and not with the connecting cable. If the pump is being plunged, a rope, chain, etc. fastened to the handle need to be used if necessary.
At muddy, sandy or siliceous soil the pump must be hung on a rope or chain or put on a suitable wide baseplate to be able to work plunged. Sand and other abrasive solids reduce the service life of hydraulic parts and seal of the pump and therefore they need to be prevented. In frost conditions, the pump must be removed from the pumped liquid. It is necessary to absolutely make sure the pump is not exposed to a risk of frost. The pump must be emptied and stored at a place protected against frost.

Attention! Important information for the customer It is recommended to plunge or put the pump sideways in the liquid. The body air cushion can thus be released and the pump starts immediately working. The pump can subsequently be stood straight.

Attention! Important information for the customer To ensure long service life of the pump seal, we recommend rinsing the pump with clean water in regular intervals.

Automatic float

The float will automatically put the pump into operation when the liquid level goes up or down. If the float cable is extended or shortened, based on its support point, it will switch the pump on or off due to the minimum or maximum height required. The float cable is fixed to the pump handle with a suitable pressure holder. Please check whether the float is moving freely at pump operation. The pump must always be rinsed with clean water when used in very dirty water. The switching on and off heights can differ.

Thermal fuse/engine protection circuit-breaker

The drowned pump is equipped with an engine protection circuit-breaker. If the engine is overheated, the engine protection circuit-breaker will automatically switch the pump off. Cooling time is app. 25 minutes, the pump subsequently switches on. If the engine protection circuit-breaker switches on, it is absolutely necessary to identify the cause and remove it (see also the “Failure searching“). The given data cannot be used for “family style“ repairs as it requires specific professional knowledge. You must contact the customer service department at any failures.

Residual risks and protective measures

Electric residual risks:

Direct

electric contact

| Electric shock| Safety switch against FI stray current
Indirect electric contact| Electric shock through medium| Safety switch against FI stray current

Disposal

Instructions for disposal arise from icons placed on the appliance or its package. The description of individual meanings can be found in the “Marking on appliance“.

Requirements for operating staff

The operating staff must carefully read the Operating Instructions before using the appliance.

Qualification

Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.

Minimum age

Persons over 16 years of age can only work on the appliance.
An exception includes youngsters trained in order to reach knowledge under supervision of the trainer during occupational education.

Training

Using the appliance only requires corresponding training by a professional or the Operating Instructions. No special training is necessary.

Technical data

Transport and storage

At winter storing, it is necessary to make sure there is no water in the appliance as the frost could damage the appliance.

Safety instructions for first putting into operation

Attention: The pump must not run without fillings.
The user is responsible to third parties if pump (pumping station, etc.) is used.
To be operated on connections with a safety switch against stray current (RCD) only!
Before putting into operation, a competent electrician must check whether electric safety devices are in place.
Electric connection to a socket.
Check the voltage. Technical data given on the type label must correspond with electric network voltage.
If the pump is used in ponds, wells, etc. and appropriate pumping stations, standards valid for pumps in the given country must unconditionally be observed.
Electric pumps used outdoors (e.g. in ponds, etc.) must be equipped with a H07RNF type rubber connecting cable, according to DIN 57282 or DIN 57245 standards.

If the pump is in operation, neither people nor animals can be present or plunged in the pumped liquid (e.g. pools, cellars, etc.).
The temperature of the drained liquid must not exceed +35 °C. If an extension cable is used, it must solely be out of rubber, H07RNF type, according to DIN 57282 or DIN 57245 standards.

Never touch, lift or carry with a cable a pump connected to network (pic. E)

It is necessary to make sure the connecting socket was not near water and humidity and the plug was protected against humidity.

Before putting the pump into operation, check whether the electric cable and/or socket are not damaged.

Before any work on the pump, pull the plug out of the socket.

Instructions step by step

• Connect the water hose to appropriate pump outlet (see the Assembly and first putting into operation).
• Fix the rope, chain, etc. to the pump handle and place it to the right place.
• Put the pump “sideways“ (pic. D) to the pumped medium. Make sure the floating switch is in the operating position.
• Plug in the pump.
• Rinse the pump with clean water after work finishing.

Floating switch positions (pic. B + C)

The operating or shutdown point of the pump can be set with various floating switch positions. In pic. B you can see the float cable without any fixation change with full switch radius. The figure 1 is the working position and figure 0 the shutdown position.

Due to appropriate fixation of the float cable, possible on the pump handle, the switch radius can be reduced when there is no sufficient space or at a corresponding level control.
The figure 1 in pic. C is the working position and figure 0 the shutdown position.

Failures – causes – removal

(problem):
(cause)

Engine does not start

1. No system voltage
2. Blocked pump wheel
3. Floating switch in shutdown position

(measures):

1. Check the voltage
2. Inspect the pump wheel for foreign objects
3. Check the water level (pic. B/C)

(problem):
(cause):

Pump does not suck

1. Pump without water
2. Water level too low
3. Blocked pump wheel

(measures):

1. Let the air bubbles release (pic. D)
2. Switch the pump off, water level must go up.
3. Remove the obstruction

(problem):
(cause)

Insufficient amount of water pumped

1. Dirty tube filter
2. Water level quickly going down
3. Maximum head of delivery exceeded
4. Transport guide broken

(measures):

1. Clean the tube filter
2. Ensure sufficient inflow
3. Check the transport path length
4. Check the transport guide

(problem): Thermal detector switching the pump off

(cause):

1. Dirty tube filter
2. Water temperature too high
3. Pump running continuously at maximum pressure.

(measures):

1. Clean the tube filter and let the pump cool down
2. Reduce the water temperature
3. Make more breaks

Inspections and maintenance

Except for the below-described cases, the pump must be delivered to the customer service department for any repairs.
Sand and other abrasive solids cause premature wear and pump power reduction. Works on the pump electric equipment can explicitly be executed by the customer service department only (that also applies for the electric cable and float). The drowned sludge pumps are virtually maintenancefree. Oilless bearings. Occasional filter support cleaning is enough, no other maintenance is necessary. Original spare parts must only be used in any case.

To ensure long service life of the pump seal, we recommend rinsing the pump with clean water in regular intervals.

Safety instructions for inspections and maintenance

It is always necessary to interrupt feeding (plug pulled out of socket) and make sure the pump is not going to start before any pump maintenance. Only a regularly maintained and treated appliance can serve as a satisfactory aid. Insufficient maintenance and care can lead to unforeseen accidents and injuries.

Inspection and maintenance plan

EC-DECLARATION OF CONFORMITY

We, hereby declare the conception and construction of the below mentioned appliances correspond – at the type of construction being launched – to appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us the Declaration expires.

Article No

94621 GS 4000

Appropriate EU Directives

X 2006/95/EC X 2004/108/EC
2009/105/EC 1907/2006/EC
2011/65/EC ROHS 2009/142/EC
89/686/EEC (PPE) 1935/2004/EC
2006/42/EC
Annex IV
Notified Body:
Type Ex. Cert.-No.:

2000/14/EC_2005/88/EC
Noise: guaranteed LWA dB (A)

97/68/EC_
Emission No.:

Harmonised standards used

EN 60335-1:2012
EN 60335-2-41:2003+A1+A2
EN 62233:2008
ZEK 01.4-08
EN 55014-1:2006/+A1:2009
EN 55014-2:1997+A1+A2
EN 61000-3-2:2006+A1+A2
EN 61000-3-3:2008

GÜDE GmbH & Co. KG
Birkichstrasse 6
74549 Wolpertshausen
Deutschland

Technical documentation

Managing Director

Wolpertshausen, 10.09.2013

GÜDE GmbH & Co. KG
Birkichstrasse 6
D-74549 Wolpertshausen
Deutschland
Tel.: +49-(0)7904/700-0
Fax.: +49-(0)7904/700-250
eMail: info@guede.com
www.guede.com

References

• Güde | Maschinen & Werkzeuge für den Hand- & Heimwerker
• Güde | Maschinen & Werkzeuge für den Hand- & Heimwerker

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