Barkbusters 10265838 Aluminum Handguard Kit Triumph Tiger 1200 GT Explorer or Rally Explorer 2022 to 2023 Instruction Manual

October 27, 2023
Barkbusters

Barkbusters logoBarkbusters 10265838 Aluminum Handguard Kit Triumph Tiger 1200 GT Explorer or Rally Explorer 2022 to 2023 Barkbusters 10265838
Aluminum Handguard Kit Triumph Tiger 1200 GT Explorer or Rally Explorer 2022
to 2023 productPreparation

Remove original handguards and bar end weights if fitted.Barkbusters
10265838 Aluminum Handguard Kit Triumph Tiger 1200 GT Explorer or Rally
Explorer 2022 to 2023 fig 1

Notes:
The OEM hand guard bracket mounted under the mirror will need to be removed, which will leave a gap that can be filled using our spacer #8.
Removing this bracket will reveal wiring on the clutch side. For aesthetic, the wiring can be removed from its holding clip and secured beside the master cylinder.

Installation for Right Side

Repeat for Left side with applicable parts.

  • Loosely assemble the clamp to the handlebar as per diagram.
  • Attach the handguard backbone (1) with applicable parts to the handlebar end and also to the clamp connector (5).
  • Position backbone so it is horizontal when viewed from the side.
  • Tighten all bolts in the following order: (11), (7), (4) then (3).
    Important: Use the specified torque setting over page.Barkbusters
10265838 Aluminum Handguard Kit Triumph Tiger 1200 GT Explorer or Rally
Explorer 2022 to 2023 fig 2

Recommended Torque Settings

M6| 10 Nm (7.4 lbf ft)
M8| 20 Nm (14.8 lbf ft)

Personalize Your Protection

Guard options sold separately
JET-003
VPS-003
STM-003
BCF-003

CAUTION:
Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a motorcycle service technician. Rideworx accepts no liability for damages caused by improper mounting. All screws, bolts and nuts, including all replacement hardware provided by Rideworx, should be tightened to the torque specified in the table. After the first 50km of riding check all screws, bolts and nuts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.
WARNING:
It is important there is a working clearance (approx 3mm) between the throttle grip end and the handguard to ensure a free closing throttle. Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Check periodically that all bolts are tight. Please note that all Rideworx test fitment are done on stock motorcycles with factory standard handle bar, windscreen, etc. and in there original positions.
Disclaimer:

A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting instructions.
Email: info@barkbusters.net
@BARKBUSTERSHANDGUARDS

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