MOXA EDR-G902 Series Industrial Gigabit firewall/NAT Secure Router Installation Guide

MOXA EDR-G902 Series Industrial Gigabit firewall/NAT Secure Router
Installation Guide

Technical Support Contact Information
www.moxa.com/support

Package Checklist

The Moxa EtherDevice Router is shipped with the following items. If any of these items are missing or damaged, please contact your customer service representative for assistance.

• 1 EtherDevice Router
• RJ45 to DB9 console port cable
• Protective caps for unused ports
• CD-ROM with User’s Manual and Windows utility
• Quick installation guide (printed)
• Warranty card

Features

Advanced Industrial Networking Capability

• Router/Firewall/VPN all in one.
• High-performance Gigabit copper/fiber combo port.
• Supports 1 WAN, 1 LAN, and 1 user-configurable WAN or DMZ interface (EDR-G903).
• Supports 1 WAN and 1 LAN (EDR-G902)
• Firewall with Quick Automation Profile for Fieldbus protocols.
• Network address translation (N-to-1, 1-to-1, and port forwarding).
• Intelligent PolicyCheck and SettingCheck tools.
• -40 to 75°C operating temperature (T models).

Panel Views of EtherDevice Router

EDR-G903 Front Panel:

1. WAN1, DMZ/WAN2, LAN port: 10/100/1000 BaseT(X) or 100/1000Base SFP slot combo ports
2. Power input PWR1 LED
3. Power input PWR2 LED
4. STATE-LED
5. Fault LED
6. VRRP Master LED
7. VPN LED
8. 10/100/1000BaseT(X) LED indicator
9. LED for DMZ/WAN2 port
10. RESET button for factory default

EDR-G902 Front Panel:

1. WAN, LAN port 10/100/1000 BaseT(X) or 100/1000Base SFP slot combo ports
2. Power input PWR1 LED
3. Power input PWR2 LED
4. STATE LED
5. Fault LED
6. VRRP Master LED
7. VPN LED
8. 10/100/1000BaseT(X) LED indicator
9. RESET button for factory default

Top Panel:

1. Grounding screw
2. 4-pin terminal block for PWR 1, PWR 2
3. 4-pin terminal block for DI and Relay
4. RS-232 console port
5. Reset button

Rear Panel:

1. Terminal block
2. DIN-Rail kit

Mounting Dimensions

DIN-Rail Mounting

The aluminum DIN-Rail attachment plate should already be fixed to the back panel of the EtherDevice Router when you take it out of the box. If you need to reattach the DIN-Rail attachment plate to the EtherDevice Router, make sure the stiff metal spring is situated towards the top, as shown in the following figures.

STEP 1 —Insert the top of the DIN-Rail into the slot just below the stiff metal spring.

STEP 2 —The DIN-Rail attachment unit will snap into place as shown in the following illustration.

To remove the EtherDevice Router from the DIN-Rail, simply reverse Steps 1 and 2 above.

Wiring Requirements

WARNING
Do not disconnect modules or wires unless power has been switched off or the area is known to be non-hazardous. The devices may only be connected to the supply voltage shown on the type plate. The devices are designed for operation with a Safety Extra-Low Voltage. Thus, they may only be connected to the supply voltage connections and to the signal contact with the Safety Extra-Low Voltages (SELV) in compliance with IEC950/ EN60950-1/ VDE0805.

ATTENTION
This unit is a built-in type. When the unit is installed in another piece of equipment, the equipment enclosing the unit must comply with fire enclosure regulation IEC 60950-1/EN60950-1 (or similar regulation).

ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your Moxa EtherDevice Router.
Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your equipment.

Please read and follow these guidelines:

• Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must cross, make sure the wires are perpendicular at the intersection point.
  NOTE: Do not run signal or communications wiring and power wiring through the same wire conduit. To avoid interference, wires with different signal characteristics should be routed separately.

• You can use the type of signal transmitted through a wire to determine which wires should be kept separate. The rule of thumb is that wiring sharing similar electrical characteristics can be bundled together

• You should separate input wiring from output wiring

• We advise that you label the wiring to all devices in the system.

Grounding the Moxa EtherDevice Router

Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the ground screw to the grounding surface prior to connecting devices.

ATTENTION
This product is intended to be mounted to a well-grounded mounting surface such as a metal panel.
RESET Button
Push and hold in the RESET button for more than 5 seconds, and then release the button to restore the default configuration.

Wiring the Relay Contact

The EtherDevice Router has one set of relay outputs. This relay contact uses one contact of the terminal block on the EtherDevice Router’s top panel. Refer to the next section for detailed instructions on how to connect the wires to the terminal block connector, and how to attach the terminal block connector to the terminal block receptor.
In this section, we illustrate the meaning of the contact used to connect the relay contact.

FAULT:
The two right contacts of the 4-pin terminal block connector are used to detect user-configured events. The two wires attached to the fault contacts form an open circuit when a  user-configured event is triggered. If a user- configured event does not occur, the fault circuit remains closed.

Wiring the Redundant Power Inputs

The EtherDevice Router has two sets of power inputs—power input 1 and power input 2. The top and front views of one of the terminal block connectors are shown here.

STEP 1: Insert the negative/positive DC wires into the V-/V+ terminals, respectively.
STEP 2: To keep the DC wires from pulling loose, use a small flat-blade screwdriver to tighten the wire-clamp screws on the front of the terminal block connector.
STEP 3: Insert the plastic terminal block connector prongs into the terminal block receptor, which is located on the EtherDevice Router’s top panel.

Wiring the Digital Inputs

The EtherDevice Router has one set of digital input, DI. The DI consists of two left contacts of the 4-pin terminal block connector on the EtherDevice Router’s top panel,  which are used for the DC inputs. The top and front views of one of the terminal block connectors are shown here.

STEP 1: Insert the negative (ground)/positive DI wires into the ┴/I terminals, respectively.
STEP 2: To keep the DI wires from pulling loose, use a small flat-blade screwdriver to tighten the wire-clamp screws on the front of the terminal block connector.
STEP 3: Insert the plastic terminal block connector prongs into the terminal block receptor, which is located on the EDR-G903’s top panel.

Communication Connections

Each EtherDevice Router has 2 types of communication ports:

1. 1 RJ45 console port (RS-232 interface)
2. 3 combinations 10/100/1000T(X)/1000BaseSFP ports (EDR-G903)
3. 1 combination 10/100/1000T(X)/1000BaseSFP port and 1
   10/100/1000T(X) Ethernet port (EDR-G902)

RS-232 Connection

The EtherDevice Router has one RS-232 (10-pin RJ45) console port, located on the top panel. Use either an RJ45-to-DB9 (see the cable following wiring diagrams) to connect the EtherDevice Router’s console port to your PC’s COM port. You may then use a console terminal program, such as Moxa PComm Terminal Emulator, to access the other device Router’s console configuration utility.

RJ45 (10-pin) Console Port Pinouts

RJ45 (10-pin) to DB9 (F) Cable Wiring

10/100/1000BaseT(X) Ethernet Port Connection

The 10/100/1000BaseT(X) ports located on Moxa EtherDevice Router’s front panel are used to connect to Ethernet-enabled devices. Most users will choose to configure these orts for Auto MDI/MDI-X mode, in which case the port’s pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross- ver), and the type of device (NIC-type or HUB /Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X (HUB /Switch-type) ports. We also give cable wiring diagrams for straight-through and cross-over Ethernet cables.

10/100Base T(x) RJ45 Pinouts

MDI Port Pinouts

MDI-X Port Pinouts

8-pin RJ45

1000BaseT RJ45 Pinouts

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

100BaseFX or 1000BaseSFP Fiber Port

The Gigabit Ethernet ports on the EtherDevice Router are SFP slots, which require 100BaseFX SFP or Gigabit mini-GBIC fiber transceivers to work properly. Moxa provides complete transceiver models for various distance requirements.
The concept behind the LC port and cable is quite straightforward. Suppose you are connecting devices I and II. Unlike electrical signals, optical signals do not require a circuit in order to transmit data. Consequently, one of the optical lines is used to transmit data from device I to device II, and the other optical line is used to transmit data from device II to device I, for full-duplex transmission.
Remember to connect the Tx (transmit) port of device I to the Rx (receive) port of device II, and the Rx (receive) port of device I to the Tx (transmit) port of device II. If you make your own cable, we suggest labeling the two sides of the same line with the same letter (A-to-A and B-to-B, as shown below, or A1-to-A2 and B1-to-B2).

LC-Port Pinouts

LC-Port to LC-Port Cable Wiring

ATTENTION
This is a Class 1 Laser/LED product. To avoid causing serious damage to your eyes, do not stare directly into the Laser Beam.

LED Indicators

The front panel of the Moxa EtherDevice Router contains several LED indicators. The function of each LED is described in the following table:

P1 on the main module.
Off| Power is not being supplied to power input P1 on the main module.
PWR2| AMBER| On| Power is being supplied to the power input
P2 on the main module.
Off| Power is not being supplied to power
input P2 on the main module.
FAULT| RED| On| When a user-configured event is triggered.
Off| When a user-configured event has not been triggered.
10/100/ 1000M| AMBER| On| TP or FX port’s 10/100 Mbps link is active.
Blinking| Data is being transmitted at 10/100 Mbps.
Off| TP or FX port’s 10/100 Mbps link is inactive.
GREEN| On| TP or FX port’s 1000 Mbps link is active.
Blinking| Data is being transmitted at 1000 Mbps.
Off| TP or FX port’s 1000 Mbps link is inactive.
WAN/DMZ (EDR-G903 only)| AMBER| On| The WAN2/DMZ port is set to the “WAN” function.
Off| The WAN2/DMZ port is disabled.
GREEN| On| The WAN2/DMZ port is set to the “DMZ” function.
Off| The WAN2/DMZ port is disabled.
VPN| GREEN| On| The EDR-G900 is working with IPsec/OpenVPN tunnels.
Off| The EDR-G900 is not working with any IPsec/OpenVPN tunnel.
VRRP.M| GREEN| On| The EDR-G900 is a Master of VRRP.
Off| The EDR-G900 is not a Master of VRRP.

Specifications

Technology

Standards| IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X) and 100BaseFX IEEE 802.3ab for 1000BaseT(X)
IEEE 802.3z for 1000BaseX
Protocols| SNMPv1/v2c/v3, DHCP Server/Client, TFTP, NTP, HTTP, HTTPS, Telnet, SSH, Syslog, SMTP, LLDP, PPPoE, PPTP, Dynamic DNS, QoS (Quality of Service)
Flow Control| IEEE 802.3x flow control, back pressure flow control
Interface
RJ45 Ports| 10/100/1000BaseT(X) auto-negotiation speed
Fiber Ports| 100/1000BaseSFP slot
LED Indicators| PWR1, PWR2, FAULT, 10/100/1000M, DMZ/WAN, VRRP.M, and VPN
Alarm Contact| One relay output with a current-carrying capacity of 1 A ©24 VDC
Digital Input| 1 input
•For state “1”: +13 to +30 V
•For state “0”: -30 to +3 V
•Max. input current: 8 mA
Power
Input Voltage| 12/24/48 VDC redundant dual inputs
Connection| Removable terminal block
Overload Current Protection| Present
Reverse Polarity Protection| Present
Physical Characteristics
Housing| Metal
Dimensions (W x H x D)| 51.2 x 152 x 131.1 mm (2.02 x 5.98 x 5.16 in)
Weight| 1250 g
Installation| DIN-Rail mounting
Environmental Limits
Operating Temperature| 0 to 60°C (32 to 140°F), standard models -40 to 75°C (-40 to 167°F) for -T models
Storage Temperature| -40 to 85°C (-40 to 185°F)
Operating Humidity| 5 to 95% (non-condensing)
Regulatory Approvals
Safety| UL 508
EMI| FCC Part 15, CISPR 32; class A
EMS| IEC 61000-4-2 (ESD), level 3; IEC 61000-4-3 (RS), level 3; IEC 61000-4-4 (EFT), level 3; IEC 61000-4-5 (Surge), level 3; IEC 61000-4-6 (CS), level 3
Shock| IEC60068-2-27
Free Fall| IEC60068-2-32
Vibration| IEC60068-2-6
WARRANTY| 5 years

References

• Moxa - Support

Read User Manual Online (PDF format)

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