HiKOKI CJ 160V Cordless Jigsaw Brushless Instruction Manual

CJ 160V/CJ 160VA-Cordless Jigsaw Brushless
Instruction Manual

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   a) Keep work area clean and well lit.
   Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
   Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool.
   Distractions can cause you to lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet.
   Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
   There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions.
   Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
   Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
   Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
   Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool.
   Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection.
   Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool.
   Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on.
   A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times.
   This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jeweler. Keep your hair, clothing and gloves away from moving parts.
   Loose clothes, jeweler or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
   Use of dust collection can reduce dust-related hazards.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off.
   Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
   Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
   Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation.
   If damaged, have the power tool repaired before use.
   Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean.
   Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
   Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
   This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of children and infirm persons.

JIG SAW SAFETY WARNINGS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
   Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

ADDITIONAL SAFETY WARNINGS

1. This jig saw employs a high-power motor. If the machine is used continuously at low speed, an extra load is applied to the motor which can result in motor seizure. Always operate the power tool so that the blade is not caught by the material during operation. Always adjust the blade speed to enable smooth cutting.

2. Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate.

3. Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

4. When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

5. Dust produced in operation The dust produced in normal operation may affect the operator’s health. Either of following way is recommended.
   a) Wear a dust mask
   b) Use external dust collection equipment
   When using the external dust collection equipment, connect the adapter with the hose from external dust collection equipment.

6. During use, do not touch the metal portion of the tool.

7. Changing blades
   ○ Be sure to switch power OFF and disconnect the plug from the receptacle when changing blades.
   ○ Do not open the lever when plunger is moving.
   ○ Confirm the protrusions of blade inserted to the blade holder surely. (Fig.

2. ○ Confirm the blade located between the groove of roller. (Fig. 2)

8. At low speed (dial setting: 1 or 2) do not cut a wood with a thickness of more than 10 mm or metal with a thickness of more than 1 mm.
9. In order to prevent blade dislodging, damage or excessive wear on the plunger, please make sure to have surface of the base plate attached to the work piece while sawing.
10. To ensure accurate cutting when using the guide (Fig. 13), always set the orbital position to “0”.
11. When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.
12. Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.
13. Angular cutting can not be done when adopting dust collector.
14. RCD The use of a residual current device with a rated residual current of 30 mA or less at all times is recommended.

NAMES OF PARTS

(Fig. 1 – Fig. 18)

SYMBOLS

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use.

| CJ160V / CJ160VA : Jig saw
---|---
| Read all safety warnings and all instructions.
| Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
V| Rated voltage
∼| Alternating current
P| Power input
****| No-load speed
| Weight
(According to EPTA-Procedure 01/2003)
| Switching ON
| Switching OFF
| Disconnect mains plug from electrical outlet
| Class II tool

STANDARD ACCESSORIES

In addition to the main unit (1 unit), the package contains the accessories listed in the below.

• Blades (No. 41, No. 42, No. 123X) ……. .. 1 each
  No. 41: Refer to Table 1
  No. 42: Same with No. 12 (Table 1)
  No. 123X: Mild steel plate 1.5 – 10 mm

• Sub base …. .…. .…. . .1

• Hexagon bar wrench …..1

• Splinter guard …….1

• Dust collector ……. . .1

• Chip cover ……. . 1

Standard accessories are subject to change without notice.
APPLICATIONS

• Cutting various lumber and pocket cutting
• Cutting mild steel plate, aluminum plate, and copper plate
• Cutting synthetic resins, such as phenol resin and vinyl chloride
• Cutting thin and soft construction materials
• Cutting stainless steel plate (with No. 97 blade)

SPECIFICATIONS

Mild steel 10 mm
No-load speed1| 800 – 2800 min-1
Stroke| 26 mm
Min. cutting radius| 25 mm
Weight2| 2.5 kg

1 Be sure to check the nameplate on product as it is subject to change by areas.
2 Weight: According to EPTA-Procedure 01/2003
NOTE
Due to Hikki’s continuing program of research and development, the specifications herein are subject to change without prior notice.

MOUNTING AND OPERATION

*1 The tool is equipped with two modes: “Standard Mode” and “AUTO Mode”.

1. Standard Mode
   You can change the blade operating speed between 800 to 2800 min-1 by adjusting the dial from “1” to “5”.

2. AUTO Mode
   Depending on the workload, AUTO Mode “A” will automatically change the blade operating speed to 1400 min-1 or 2800 min-1. This has the effect of lowering vibration and noise prior to and during operation.

Adjust the dial for the mode and speed that best suits your task conditions and materials.
Blade operating speed

With load: 2800 min-1

With AUTO Mode, the vibration frequency may not reach 2800 min-1 or return to 1400 min-1 depending on variables such as the type of work.
*NOTE2
When the sub base is attached, the blade’s protrusion from the material being cut will be reduced by 3mm. When the blade has been moved down to the lowest point, check to make sure that it is protruding from the material.
SELECTION OF BLADES
Accessory blades**
To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited tothe type and thickness of the material to be cut. Three types of blades are provided as standard accessories. The blade number is engraved in the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 1.

MAINTENANCE AND INSPECTION

1. Inspecting the blade
   Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

2. Inspecting the mounting screws
   Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could
   result in serious hazard.

3. Maintenance of the motor
   The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes
   For your continued safety and electrical shock protection, carbon brush inspection and replacement on this tool should ONLY be performed by a Hikoi AUTHORIZED SERVICE CENTER.

5. Replacing supply cord
   If the supply cord of Tool is damaged, the Tool must be returned to Hikki Authorized Service Center for the cord to be replaced.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

GUARANTEE

We guarantee Hikoi power tools in accordance with statutory/country specific regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the power tool, dismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a Hikoi Authorized Service Center.
IMPORTANT
Correct connection of the plug
The wires of the main lead are closured in accordance with the following code:
Blue: — Neutral
Brown: — Live
As the coolers of the wires in the main lead of this tool may not correspond with the closured markings identifying the terminals in your plug proceed as follows:
The wire cultured blue must be connected to the terminal marked with the letter N or cultured black. The wire cultured brown must be connected to the terminal marked
with the letter L or cultured red. Neither core must be connected to the each terminal.
NOTE:
This requirement is provided according to BRITISH STANDARD 2769: 1984.
Therefore, the letter code and color code may not be applicable to other markets except The United Kingdom.
Information concerning airborne noise and vibration
The measured values were determined according to EN60745 and declared in accordance with ISO 4871.
Measured A-weighted sound power level:
95 dB (A) (CJ160V)
96 dB (A) (CJ160VA)
Measured A-weighted sound pressure level:
84 dB (A) (CJ160V)
85 dB (A) (CJ160VA)
Uncertainty K : 3 dB (A).
Wear hearing protection.
Vibration total values (triax vector sum) determined according to EN60745.
Cutting wood:
Vibration emission value a h, B =
8.0 m/s² (CJ160V)
9.5 m/s² (CJ160VA)
Uncertainty K = 1.5 m/s²
Cutting sheet metal:
Vibration emission value ah , M = 4.5 m/s² (CJ160V)
7.0 m/s² (CJ160VA)
Uncertainty K = 1.5 m/s²
The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
It may also be used in a preliminary assessment of exposure.
WARNING

• The vibration emission during actual use of the power tool can differ from the declared total value depending in the ways in which the tool is used.
• Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

NOTE
Due to Hikki’s continuing program of research and development, the specifications herein are subject to change without prior notice.

Material to be cut| Blade→
Material quality
↓| No. 1 (Super long)| No. 11| No. 12| No. 15| No. 16| No. 21| No. 22| No. 41| No. 97
---|---|---|---|---|---|---|---|---|---|---
Thickness of material (mm)
Lumber| General lumber| Below 135| 10 – 55| Below 20| | | 10 – 55| 5 – 40| 10 – 65|
Plywood| | 5 – 30| Below 10| | | 5 – 30| 3 – 20| |

Iron plate

| Mild steel plate| | | | 3 – 6| Below 3| | | | 2 – 5
Stainless steel plate| | | | | | | | | 1.5 – 2.5
Nonferrous metal| Aluminum copper, brass| | | | 3 – 12| Below 3| | | | Below 5
Aluminum sash| | | | Height up to 25| | | | | Height up to 25
Plastics| Phenol resin, melamine, resin, etc.| | | | 5 – 20| Below 6| 5 – 15| Below 6| | 5 – 15
Vinyl chloride, acryl resin, etc.| | 5 – 30| Below 10| 5 – 20| Below 5| 5 – 30| 3 – 20| | 5 – 15
Foamed polyethylene, foamed sterol| | 10 – 55| 3 – 25| 5 – 25| 3 – 25| 10 – 55| 3 – 40| | 5 – 25
Pulp| Card board, corrugated paper| | 10 – 55| 3 – 25| | | 10 – 55| 3 – 40| |
Hardboard| | | | 3 – 25| Below 6| | | | 3 – 25
Fiberboard| | | | | Below 6| | | |

NOTE
The minimum cutting radius of No. 1 (Super long), No. 21, No. 22 and No. 41 blades is 100 mm.

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GUARANTEE CERTIFICATE

1. Model No.
2. Serial No.
3. Date of Purchase
4. Customer Name and Address
5. Dealer Name and Address

(Please stamp dealer name and address)

Hikki Power Tools (U.K.) Ltd.
Precedent Drive, Ronsley, Milton Keynes, MK 13, 8PJ,
United Kingdom
Tel: +44 1908 660663
Fax: +44 1908 606642
URL: http://www.hikoki-powertools.uk
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that Jig Saw, identified by type and specific identification code 1), is in conformity with all relevant requirements of the directives 2) and standards 3).
Technical file at 4) – See below.
The European Standard Manager at the representative office in Europe is authorized to compile the technical file.
The declaration is applicable to the product affixed CE marking.
1) CJ160V C350712R C350716M C350711S CJ160VA C350706S
2) 2006/42/EC, 2014/30/EU, 2011/65/EU
3) EN60745-1:2009+A11:2010
EN60745-2-11:2010
EN55014-1:2006+A1:2009+A2:2011
EN55014-2:1997+A1:2001+A2:2008
EN61000-3-2:2014
EN61000-3-3:2013
4) Representative office in Europe
Hikoi Power Tools Deutschland GmbH
Siemens ring 34, 47877 Wallach, Germany
Head office in Japan
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome,
Minato-ku, Tokyo, Japan
29. 6. 2018
Naoto Yamashiro
European Standard Manager
**** 29. 6. 2018

A. Nakagawa
Corporate Officer

Koki Holdings Co., Ltd.
806
Code No. C99713773 F
Printed in China

Documents / Resources

| HiKOKI CJ 160V Cordless Jigsaw Brushless [pdf] Instruction Manual
CJ 160V, CJ 160VA, Cordless Jigsaw Brushless, Jigsaw Brushless, Cordless Jigsaw, Jigsaw, CJ 160V
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References

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• HiKOKI - High Performance Power Tools
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