HiKOKI D 13 Drill Instruction Manual

D 13 Drill
Instruction Manual

Read through carefully and understand these instructions before use.

Handling instructions

Symbols

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use
To reduce the risk of injury, user must read instruction manual.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.
Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European
Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their  life must be collected separately and returned to an environmentally compatible recycling facility.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool.
   Distractions can cause you to lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
   Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is  earthed or grounded.
   c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged  or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs,  alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used  for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal  injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce  dust-related hazards.
   h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury  within a fraction of a second.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was  designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories,  or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power  tools are dangerous in the hands of untrained users.
   e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power toolʼs  operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations diff erent from  those intended could result in a hazardous situation.
   h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the  tool in unexpected situations.

5. Service
   a) Have your power tool serviced by a qualifi ed repair person using only identical replacement parts.
   This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infi rm persons away.
When not in use, tools should be stored out of reach of children and infi rm persons.

DRILL SAFETY WARNINGS
Safety instructions for all operations
a) Use the auxiliary handle(s). Loss of control can cause personal injury.
b) Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting  accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. Safety instructions when using long  drill bits
a) Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the  workpiece, resulting in personal injury.
b) Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting  the workpiece, resulting in personal injury.
c) Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.

1. Make sure to securely hold the tool during operation. Failure to do so can result in accidents or injuries. (Fig. 4)
2. Ensure that the power source to be utilized conforms  to the power requirements specified on the product nameplate.
3. Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.
4. When the work area is removed from the power source, use an extension cord of suffi cient thickness and rated capacity. The extension cord should be kept as short as practicable.
5. Never wear gloves during operation. Gloves are sometimes caught by rotating parts, resulting in serious injury. Do not use gloves during operation.
6. Install the side handle and hold the tool fi rmly with both hands. One-hand operation is very dangerous. Always install the side handle and hold the tool with both hands.  Holding the tool insuffi ciently can result in serious damage during operation.
7. Hold the main handle by your right hand. Holding the main handle by your left hand may make the switch be unintentionally locked.
8. Pressure Drilling will NOT be accelerated by placing heavy pressure on the drill. Such action will only result in a damaged drill bit, decreased drilling effi ciency, and/or shortened service life of the drill.
9. The larger the drill bit diameter, the larger the reactive force on your arm. Be careful not to lose control of the drill because of this reactive force. To maintain fi rm  control, establish a good foothold, hold the drill tightly with both hands, and ensure that the drill is vertical to the material being drilled.
10. When the drill bit bores completely through the material, careless handing often results in broken drill bit or damage to the drill body itself due to the sudden movement  of the drill. Always be alert and ready to release pushing force when drilling through the material.
11. Never change the direction of rotation while the motor is rotating. Turn the power switch off before changing the direction of rotation.
12. Precautions on boring The drill bit may become overheated during operation; however, it is sufficiently operable. Do not cool the drill bit in water or oil.
13. Caution concerning immediately after use Immediately after use, while it is still revolving, if the Drill is placed on a location where considerable ground chips and dust  have accumulated, dust may occasionally be absorbed into the drill mechanism. Always pay attention to this undesirable possibility.
14. RCD The use of a residual current device with a rated residual current of 30 mA or less at all times is recommended.

SPECIFICATIONS

1 Be sure to check the nameplate on product as it is subject to change by areas.
2 According to EPTA-Procedure 01/2014.

STANDARD ACCESSORIES

1. Chuck wrench ……………………………………….1
2. Side handle ……………………………………………1
   Standard accessories are subject to change without notice.

OPTIONAL ACCESSORIES (sold separately)

1. Handle joint
2. Depth Stopper
   Optional accessories are subject to change without notice.

APPLICATIONS

• Drilling in metal, lumber and plastics.

PRIOR TO OPERATION

1. Power source
   Ensure that the power source to be utilized conforms to the power requirements specifi ed on the product nameplate.

2. Power switch
   Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start  operating immediately, inviting serious accident.

3. Extension cord
   When the work area is removed from the power source. Use an extension cord of suffi cient thickness and rated capacity. The extension cord should be kept as short as
   practicable.

4. Confi rm the direction of bit rotation
   The drill bit rotates clockwise (when viewed from the rear) when the lever of the reversing switch is set to the “R” position, and rotates in the reverse direction when the lever of the reversing switch is set to the “L” position.

5. Fitting the drill bit
   Fit the drill bit into the chuck and use the chuck key to secure it, tightening the chuck by each of the three holes in turn.

6. Selecting the appropriate drill bit
   ○ When boring metal or plastic
   Use ordinary metalworking drill bits.
   Sizes range from a minimum of 1.2 mm to chuck maximum capacity.
   ○ When boring wood
   Use ordinary woodworking drill bits.
   However, when drilling 6.5 mm or smaller holes, use a metalworking drill bit.

7. Installing spade handle
   The spade handle can be installed on the back of the drill. Insert the bolt through the hole in the spade handle, locate the spade handle in the desired position and tighten the bolt firmly.

8.  Installing the side handle
   The side handle screws into the housing on either side of the gear cover. For safe operation, use of the side handle is necessary. Especially in heavy duty drilling, use  handle joint and side handle.

9. Installing the depth stopper (optional accessory)
   The depth stopper which is useful for adjusting the drilling depth is available. Install the depth stopper to the gear cover using the side handle or set screw.

10. RCD
    The use of a residual current device with a rated residual current of 30 mA or less at all times is recommended.

PRACTICAL HANDLING PROCEDURES

1. Pressure
   Drilling will NOT be accelerated by placing heavy pressure on the drill. Such action will only result in a damaged drill bit, decreased drilling effi ciency, and/or shortened  service life of the drill.

2. Using a large diameter drill bit
   The larger the drill bit diameter, the larger the reactive force on your arm. Be careful not to lose control of the drill because of this reactive force. To maintain fi rm  control, establish a good foothold, hold the drill tightly with both hands, and ensure that the drill is vertical to the material being drilled.

3. When drilling completely through the material When the drill bit bores completely through the material, careless handing often results in broken drill bit or damage to  the drill body itself due to the sudden movement of the drill.
   Always be alert and ready to release pushing force when drilling through the material.

4. Switch operation (1) Trigger switch
   By pulling the trigger switch and depressing the stopper, the switch is held in the ON position for continuous drilling. To turn the drill OFF, pull the trigger switch again and release. (2) Reversing switch
   This drill can rotate both clockwise (for drilling) and counterclockwise (for releasing the drill bit) by operating the reversing switch.
   CAUTION
   Never change the direction of rotation while the motor is rotating. Turn the power switch off before changing the direction of rotation.

5. Precautions on boring
   The drill bit may become overheated during operation; however, it is sufficiently operable. Do not cool the drill bit in water or oil.

6. Caution concerning immediately after use
   Immediately after use, while it is still revolving, if the Drill is placed on a location where considerable ground chips and dust have accumulated, dust may occasionally be absorbed into the drill mechanism. Always pay attention to this undesirable possibility.

MAINTENANCE AND INSPECTION

1. Inspecting the drill bits
   Since use of an abraded drill bits will cause motor malfunctioning and degraded effi ciency, replace the drill bits with a new one or resharpening without delay when abrasion is noted.

2. Inspecting the mounting screws
   Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Inspecting the carbon brushes
   The motor employs carbon brushes which are consumable parts.
   When the brushes are worn down, motor trouble may result. When the brushes are worn down to the limit line, replace the brushes with new ones. Keep the brushes clean, so that they smoothly slide into the brush holders.
   When replacing the brushes with new ones, be sure to use a pair of brushes for HiKOKI ELECTRIC DRILL Type D13 corresponding to the illustrated number. Auto- stop carbon brushes automatically cut off the electric circuit, when it is worn down to the wear limit.
   This indicates the replacement time of the brush and prevents damage of the commutator.

4. Replacing carbon brushes
   Disassemble the brush caps with a slotted-head screwdriver. The carbon brushes can then be easily removed.

5. Maintenance of the motor
   The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

6. Replacing supply cord
   If the replacement of the supply cord is necessary, it has to be done by HiKOKI Authorized Service Center to avoid a safety hazard.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

GUARANTEE

We guarantee HiKOKI power tools in accordance with statutory/country specifi c regulation. This guarantee does not cover defects or damage due to misuse, abuse, or  normal wear and tear. In case of complaint, please send the power tool, dismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling  instruction, to a HiKOKI Authorized Service Center.
NOTE
Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice.

IMPORTANT
Correct connection of the plug
The wires of the mains lead are coloured in accordance with the following code:
Blue:- Neutral
Brown:- Live
As the colours of the wires in the mains lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:
The wire coloured blue must be connected to the terminal marked with the letter N or coloured black.
The wire coloured brown must be connected to the terminal marked with the letter L or coloured red.
Neither core must be connected to the earth terminal.
NOTE
This requirement is provided according to BRITISH
STANDARD 2769: 1984.
Therefore, the letter code and colour code may not be applicable to other markets except United Kingdom.

Information concerning airborne noise and vibration
The measured values were determined according to EN62841 and declared in accordance with ISO 4871.
Measured A-weighted sound power level: 97 dB (A)
Measured A-weighted sound pressure level: 86 dB (A)
Uncertainty KpA: 3 dB (A)
Wear hearing protection.
Vibration total values (triax vector sum) determined
according to EN62841.
Drilling into metal:
Vibration emission value ah, D = 1.7 m/s2
Uncertainty K = 1.5 m/s2

The declared vibration total value and the declared noise emission value have been measured in accordance with a standard test method and may be used for comparing one tool with another.
They may also be used in a preliminary assessment of exposure.
WARNING

• The vibration and noise emission during actual use of the power tool can diff er from the declared total value depending on the ways in which the tool is used especially  what kind of workpiece is processed; and
• Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating  cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that Drill, identifi ed by type and specifi c identifi cation code 1), is in conformity with all relevant requirements of the directives 2)  and standards 3). Technical fi le at 4) – See below.
The European Standard Manager at the representative office in Europe is authorized to compile the technical file.
The declaration is applicable to the product affixed CE marking.

Koki Holdings Co., Ltd.
106 Code No. 99456778 F Printed in China

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