SERVER BP-1 Maximo Sauce Dispensing Unit User Manual

: June 6, 2024
: SERVER

Table of Contents

SERVER BP-1 Maximo Sauce Dispensing Unit
SYSTEM PARTS
PUMP DETAILS
ASSEMBLY
MAXIMIZE POUCH EVACUATION
UNIT TAKE-DOWN
PUMP DISASSEMBLY
PUMP CLEANING
LID & BASE CLEANING
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CARE OF STAINLESS STEEL
TROUBLESHOOTING
SERVER PRODUCTS LIMITED WARRANTY
NEED HELP?
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SERVER BP-1 Maximo Sauce Dispensing Unit

SERVER-BP-1-Maximo-Sauce-
Dispensing-Unit-PRO SAFETY

According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of a potentially hazardous products.

IMPORTANT: Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.

SYSTEM PARTS

PUMP DETAILS

ASSEMBLY

INSTALL O-RING
into the seal. Apply food equipment lubricant on O-ring

INSTALL SEAL
onto head assembly piston. Apply a small amount of food equipment lubricant inside the seal.
TIP: Flared end of the seal should face away from the piston head.

INSTALL PINCH VALVE
Apply a small amount of food equipment lubricant inside the bottom of the piston.
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut. Install pinch valve into bottom of the piston. Rotate the pinch valve to spread lubricant evenly. Press pinch valve securely to seal the end.

INSTALL GAGING COLLAR
onto the side of the head assembly piston. Portion size marked on gaging collar must match portion size marked on top of the pump.

INSERT SPRING INTO CYLINDER SNAP CAP ONTO CYLINDER
Press firmly to secure cap down overall threading on the cylinder.

INSTALL HEAD ASSEMBLY INTO CYLINDER
Apply a small amount of food equipment lubricant to the outside of the seal. Slide locking collar down onto cylinder threading. Tighten firmly to secure the head assembly to the cylinder.

ATTACH PUMP TO LID

ATTACH PUMP TO POUCH

Place sauce pouch on a countertop with pouch fitment circle facing upward.
Position pump connector directly over the center of pouch fitment.
Press pump connector down to pierce through film in pouch fitment.
The pump connector is fully engaged when the top surface of the pouch fitment touches the pump connector rim.

INSERT PUMP, LID & POUCH COMBINATION INTO BASE
Loosely fold the pouch around the bottom of the pump while inserting it into the base.

PUSH LID DOWN
onto base. Snap into position to secure.

PRIME PUMP
Press pump several times until sauce is dispensed.

MAXIMIZE POUCH EVACUATION

WHEN THE SAUCE POUCH SEEMS EMPTY (AFTER PUMPING), USE A POUCH SCRAPER.
REMOVE PUMP, LID & POUCH COMBINATION FROM BASE
STRETCH POUCH FLAT
on the countertop.
USE SCRAPER
to push sauce towards pump and maximize evacuation from the pouch.
RETURN PUMP, LID & POUCH FOR OPERATION
DISPENSE UNTIL ALL REMAINING SAUCE IS EVACUATED FROM POUCH
Completely empty pouch may be discarded.

UNIT TAKE-DOWN

REMOVE PUMP, LID & POUCH from the shroud.

REMOVE POUCH
from the pump. Completely empty pouch may be discarded.

REMOVE PUMP

DISASSEMBLE & CLEAN THE PUMP

PUMP DISASSEMBLY

DISASSEMBLE AND WASH ALL PARTS ARE PROPERLY BEFORE USE
During disassembly, collect small parts in a container to prevent loss.

SEPARATE CYLINDER ASSEMBLY & HEAD
Loosen locking collar to release.

REMOVE SPRING & CAP FROM CYLINDER

REMOVE PINCH VALVE
from the head assembly. Pinch gently and twist to pull the valve out.

REMOVE SEAL
from the head assembly by pressing it down and off with thumb. Do not use a sharp tool.

REMOVE O-RING FROM SEAL

REMOVE GAGING COLLAR

PUMP CLEANING

FLUSH & RINSE
all pump surfaces with hot water. Place the lower end of the pump into a container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.

DISASSEMBLE & CLEAN
all washable parts with soap and hot water (See DISASSEMBLY on page 9.)

USE SUPPLIED BRUSH
to thoroughly clean inside discharge tube and any confined areas.

RINSE
fully with clear water.

SANITIZE
all parts according to local sanitization requirements. All parts in contact with food must be sanitized.

AIR DRY
all parts fully.

LID & BASE CLEANING

DO NOT IMMERSE BASE IN WATER

A general-purpose, nonabrasive cleaner may be used on hard to remove deposits.
Do not use abrasive, caustic, or ammonia-based cleansers.
Do not use cleaning agents with high concentrations of acid, alkaline or chlorine.
Do not use metal scrapers or cleaning pads that could scratch surfaces.

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

CLEAN

Pump out all (if any) remaining food products from inside the pump body.
Wash and rinse off outside of the pump body.
Flush out and rinse inside of the pump.
Place the lower end of pump into a container full of water and operate the pump until all (if any) remaining product is expelled and only warm water flows from the discharge tube.
Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F/43°C).
Place the lower end of the pump into the cleaning mixture. Pump until all cleaning mixture is expelled.

RINSE

Place the lower end of the pump into 2 cups (.5 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.

SANITIZE

Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389- 15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
Place the lower end of the pump into this sanitizing mixture and repeatedly operate the pump until 1 quart (.95 L) sanitizing mixture is pumped through the pump.

RINSE

Place the lower end of the pump into 1 cup (.24 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.

CARE OF STAINLESS STEEL

This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.

A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.

Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
Do not use abrasive, caustic, or ammonia-based cleansers.
Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
Do not use metal scrapers or cleaning pads that could scratch surfaces.

TROUBLESHOOTING

PRODUCT OOZES OUT FROM LOCKING COLLAR?

Ensure that the cap is securely snapped into place below all the threading on the cylinder.

INCONSISTENT PORTIONS?

Clean pump.
Ensure the product container is not empty and has enough product to pump.
Ensure the unit is assembled correctly.
TIP: Seal has a slight taper. Install with the flat side towards top, flared side down.
Ensure the pinch valve is installed correctly.
TIP : Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
Ensure that the spring is functional. Replace broken spring if necessary.
Ensure that the stainless steel ball is snapped in place below tabs.

SERVER PRODUCTS LIMITED WARRANTY

This Server product is backed by a two-year limited warranty against defects in materials and workmanship. See Server-Products.com for details.

GENERAL SERVICE, REPAIR, OR RETURNS

Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.