WORX WX542 20V Cordless Brushless Jigsaw Instruction Manual

: October 27, 2023
: Worx

WORX WX542 20V Cordless Brushless Jigsaw

PRODUCT SAFETY GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) power tool.

WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, rangesand refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off- position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction ofa second.
POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch doesnot turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
SERVICE
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

JIG SAW SAFETY WARNINGS

Hold jig saw by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

SAFETY WARNINGS FOR BATTERY PACK

a) Do not dismantle, open or shred cells or battery pack.
b) Do not short-circuit a battery pack. Do not store battery packs haphazardly in a box or drawer where they may short-circuit each other or be short-circuited by conductive materials. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
c) Do not expose battery pack to heat or fire. Avoid storage in direct sunlight
d) Do not subject battery pack to mechanical shock.
e) In the event of battery leaking, do not allow the liquid to come into contact with the skin or eyes. If contact has been made, wash the affected area with copious amounts of water and seek medical advice.
f) Keep battery pack clean and dry.
g) Wipe the battery pack terminals with a clean dry cloth if they become dirty.
h) Battery pack needs to be charged before use. Always refer to this instruction and use the correct charging procedure.
i) Do not maintain battery pack on charge when not in use.
j) After extended periods of storage, it may be necessary to charge and discharge the battery pack several times to obtain maximum performance.
k) Recharge only with the charger specified
by Worx. Do not use any charger other than that specifically provided for use with the equipment.
l) Do not use any battery pack which is not designed for use with the equipment.
m) Keep battery pack out of the reach of children.
n) Retain the original product literature for future reference.
o) Remove the battery from the equipment when not in use.
p) Dispose of properly.
q) Do not mix cells of different manufacture, capacity, size or type within a device.
r) Keep the battery away from microwaves and high pressure.

SYMBOLS

| To reduce the risk of injury, user must read instruction manual
---|---
| Warning
| Wear ear protection
| Wear eye protection
| Batteries may enter water cycle if disposed improperly, which can be hazardous for ecosystem. Do not dispose of waste batteries as unsorted municipal waste.
| Do not burn
| Make sure the battery is removed prior to changing accessories
| Wear dust mask
| Li-Ion battery This product has been marked with a symbol relating to ‘separate collection’ for all battery packs and battery pack. It will then be recycled or dismantled in order to reduce the impact on the environment. Battery packs can be hazardous for the environment and for human health since they contain hazardous substances.
| Wear protective gloves
| Wood
| Metal
| Aluminium
| Plastic
| High speed
| Low speed
| Incorrect
| Correct
| Lock
| Unlock
| Waste electrical products must not be disposed of with household waste. Please recycle where facilities exist. Check with your local authorities or retailer for recycling advice

COMPONENT LIST

1

| LOCKING KNOB
---|---

2

| ON/OFF SWITCH

3

| **BATTERY PACK RELEASE BUTTON ***

4

| **BATTERY PACK ***

5

| PENDULUM ACTION CONTROL LEVER

6

| VACUUM ADAPTER

7

| BASE PLATE

8

| ROLLER GUIDE

9

| SAW BLADE

10

| CONTACT PROTECTOR

11

| TOOL-FREE BLADE HOLDER

12

| LED LIGHT

13

| BASE PLATE ADJUSTMENT SWITCH

14

| BLADE RELEASE LATCH

* Not all the accessories illustrated or described are included in standard delivery

TECHNICAL DATA

Type WX542 WX542.X (540-559-designation of machinery, representative of Jig Saw)

| WX542 WX542.X**
---|---
Voltage| ____ 20V Max***
No load speed| 0-3500/min
Stroke length| 26mm
Cutting capacity| Wood| 120mm
Steel| 10mm
PVC| 50mm
Bevel capacity| ±45°
Machine weight (bare tool)| 2.0kg

** X=1-999θA-ZθM1-M9 there are only used for different customers, there are no safe relevant changes between these models
***Voltage measured without workload. Initial battery voltage reaches maximum of 20 volts. Nominal voltage is 18 volts.

Category	Type	Capacity
20V Battery	WA3572	2.5Ah
WA3014	4.0Ah
20V Charger	WA3880	2.0A

We recommend that you purchase your accessories listed in the above list from the same store that sold you the tool. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.

NOISE INFORMATION

A weighted sound pressure	LpA=82dB(A
A weighted sound power	LwA=93dB(A)
KpA&KwA	5 dB(A)
Wear ear protection

VIBRATION INFORMATION

Vibration total values (triax vector sum) determined according to EN 62841:

cutting boards	Vibration emission value ah,B =6.83 m/s2

Uncertainty K = 1.5 m/s2
cutting steel metal| Vibration emission value ah,M = 6.49 m/s2
Uncertainty K = 1.5 m/s2

The declared vibration total value and the declared noise emission value have been measured in accordance with a standard test method and may be used for comparing one tool with another.
The declared vibration total value and the declared noise emission value may also be used in a preliminary assessment of exposure.

WARNING: The vibration and noise emissions during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used especially what kind of workpiece is processed dependant on the following examples and other variations on how the tool is used:
How the tool is used and the materials being cut or drilled.

**This tool may cause hand-arm vibration syndrome if its use is not

adequately managed.**

WARNING: To be accurate, an estimation of exposure level in the actual conditions of use should also take account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Helping to minimise your vibration and noise exposure risk.
Always use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate).
If the tool is to be used regularly then invest in anti vibration and noise accessories.
Plan your work schedule to spread any high vibration tool use across a number of days.

OPERATING INSTRUCTIONS

**NOTE: Before using the tool, read the instruction book carefully.
INTENDED USE**
The machine is intended for sawing wood, plastic, metal and building materials while resting firmly on the workpiece. It is suitable for straight and curved cuts. The saw blade recommendations are to be observed.

ASSEMBLY AND OPERATION

ACTION	FIGURE

BEFORE OPERATION
Removing the battery pack
| See Fig. A1
Charging the battery
| See Fig. A2
Installing the battery pack
| See Fig. A3
ASSEMBLY
Blade Installation
NOTE: Ensure the blade is installed in place. The black line on the blade needs to be totally inserted into the tool-free blade holder.
| See Fig. B1
Blade Removal
NOTE: Hold the blade with one hand when remove the blade.
|

See Fig. B2

Vacuum Adapter Installation
| See Fig. B3
Vacuum Adapter Removal
NOTE: Press and hold the projection on the bottom of the vacuum adapter before pulling it out of the machine.
| See Fig. B4
OPERATION
Pendulum Function
| See Fig. C
Safety On/Off Switch
NOTE: For safety reasons the On/ Off switch of the machine cannot be locked; it must remain pressed during the entire operation.
Increasing or reducing the pressure on the On/Off switch enables stepless stroke-rate control of the switched-on machine.
| See Fig. D
Straight Cut and Curve Cut
| See Fig. E1, E2
Bevel Cut
NOTE: Remove the vacuum adapter before adjust the base plate.
NOTE: Rotate the base plate to the desired position according to the scale. Ensure the blade is engaged between the blade positioning wheel .

| See Fig. F1- F3, G
Plunge Cut
| See Fig. H1, H2

WORKING HINTS FOR YOUR JIGSAW

If your power tool becomes too hot, please run your jigsaw no load for 2-3 minutes to cool the motor.
Avoid prolonged usage at very low speeds.
Always use a blade suited to the material and material thickness to be cut. For tight curves it is best to use a narrow saw blade. When sawing metal or similar materials, apply coolant/lubricant alongside the cutting line.
Always ensure the workpiece is firmly held or clamped to prevent movement. Any movement of the material may affect the quality of the cut. The blade cuts on the upward stroke and may chip the uppermost. Ensure your uppermost surface is a nonvisible surface when your work is finished.
For easier control, use low speed to start cutting and then increase to correct speed.
In order to avoid operation malfunctions, do not saw gypsum board from below or overhead
The guide roller should occasionally be checked for wear and lubricated with a drop of oil. If it is worn, it must be replaced.

MAINTENANCE

Remove the battery pack from the tool before carrying out any adjustment, servicing or maintenance.
There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust.

FOR BATTERY TOOLS

The ambient temperature range for the use and storage of tool and battery is 0 °C-45 °C.
The recommended ambient temperature range for the charging system during charging is 0 °C-40 °C.

TROUBLESHOOTING

Symptom	Possible Causes	Possible Solution
The tool suddenly stops during operation.	Overload Battery temperature too
high	Relieve the load on the machine immediately and allow cooling for

approx. 30 seconds by running the machine on no-load.
Low battery capacity| Charge the battery pack.

ENVIRONMENTAL PROTECTION

Waste electrical products must not be disposed of with household waste. Please recycle where facilities exist. Check with your

DECLARATION OF CONFORMITY

We,
Positec Germany GmbH
Postfach 32 02 16, 50796 Cologne, Germany

On behalf of Positec declare that the product Description 20V Cordless Brushless Jigsaw Type Designation WX542 WX542.X (540-559 – designation of machinery, representative of Jig Saw) Function Sawing various materials

Complies with the following Directives:
2006/42/EC,
2014/30/EU,
2011/65/EU &(EU)2015/863

Standards conform to
EN 62841-1,
EN 62841-2-11,
EN 55014-1,
EN 55014-2

The person authorized to compile the technical file,
Name Marcel Filz
Address Positec Germany GmbH
Postfach 32 02 16, 50796 Cologne, Germany

2021/06/30
Allen Ding
Deputy Chief Engineer,Testing & Certification
Positec Technology (China) Co., Ltd
18, Dongwang Road, Suzhou Industrial
Park, Jiangsu 215123, P. R. China

DECLARATION OF CONFORMITY

We,
Positec Germany GmbH
Postfach 32 02 16, 50796 Cologne, Germany

On behalf of Positec declare that the product Description 20V Cordless Brushless Jigsaw Type Designation WX542 WX542.X (540-559 – designation of machinery, representative of Jig Saw) Function Sawing various materials

Complies with the following Directives:
2006/42/EC,
2014/30/EU,
2011/65/EU &(EU)2015/863

Standards conform to
EN 62841-1,
EN 62841-2-11,
EN 55014-1,
EN 55014-2

The person authorized to compile the technical file,
Name Jim Kirkwood
Address Positec Power Tools (Europe) Ltd,
PO Box 6242, Newbury, RG14 9LT, UK

2021/06/30
Allen Ding
Deputy Chief Engineer, Testing & Certification
Positec Technology (China) Co., Ltd
18, Dongwang Road, Suzhou Industrial
Park, Jiangsu 215123, P. R. China

After-sales Service and Application
Atwww.worx.com you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: 0345 202 9679
E-Mail:customerservices@worxtools.com
www.worx.com
Copyright © 2021, Positec. All Rights Reserved. AR01603201