T S 064-5HR24209 Equip Powder-Coated Steel Hose Reels Instruction Manual

T S 064-5HR24209 Equip Powder-Coated Steel Hose Reels

Limited One Year Warranty

Equip warrants to the original purchaser (other than for purposes of resale) that such product is free from defects in material and workmanship for a period of one (1) year from the date of purchase, except hose. Hose supplied by Equip carries a 90-day warranty only. During these warranty periods, if the product is found to be defective, Equip shall, at its option, repair and/or replace it. To obtain warranty service, products must be returned to…
Equip Foodservice Accessories Attn: Warranty Repair Department P.O. Box 1088, 2 Saddleback Cove Travelers Rest, SC 29690
Shipping, freight, insurance, and other transportation charges of the product to Equip and the return of repaired or replaced product to the purchaser are the responsibility of the purchaser. Repair and/or replacement shall be made within a reasonable time after receipt by Equip of the returned product. This warranty does not cover items which have received secondary fi nishing or have been altered or modifi ed after purchase, or for defects caused by abuse to or misuse of the product; including the use of chemicals through the hose &/or the reel, normal wear and tear or shipment of the products.
Any express warranty not provided herein, and any remedy for Breach of Contract which might arise, is hereby excluded and disclaimed. Any implied warranties of merchantability or fi tness for a particular purpose are limited in duration to the warranty period provided on the product. Under no circumstances shall Equip be liable for loss of use or any special consequential costs, expenses or damages. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Specifi c rights under this warranty and other rights vary from state to state.

Attention California Residents : WARNING This product can expose you to chemicals including Lead, Chromium (hexavalent compounds) and Phthalates (DEHP) which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information go to chemicals including Lead, Chromium (hexavalent compounds) and Phthalates (DEHP) which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.

Instructions

Part Numbers Equip Hose Reel Parts List

EN Important Safety Instructions

DANGER : Immediate hazards which will result in severe personal injury or death.
WARNING : Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION : Hazards or unsafe practices which may result in minor personal injury or product or property damage.
WARNING : Failure to read, understand or follow these instructions could lead to hazards or unsafe practices which could result in severe personal injury or death.
CAUTION : Do not utilize chemicals in the hose &/or the reel. Chemicals can cause premature failure of the hose &/or the seals.
CAUTION : Operators need to be instructed on the safe, proper use and maintenance of this product. Keep this manual for future reference. Hazards or unsafe practices may result in minor personal injury or product or property damage.

TOOLS (a) wrench: 17mm & 19mm; (b) adjustable wrench: 24mm to 27mm; (c) nut driver: 8mm and 10mm; (d) cross-recess driver #2, and (e) small & medium ext. retaining ring pliers.
MOUNTING Reels complete with hose come set at proper tension and are ready to install. (Fig. 1) The fi xed base of reel allows mounting in several diff erent positions including wall mount, base down, or base up. If moving guide arm, four nuts (13mm) on side of reel must be removed.
General Mounting Requirements

• (Fig. 2) Main-shaft must be horizontal.
  

• (Fig. 3a) Swivel inlet must be connected with fl exible hose. Rigid pipe may cause premature wear and aff ect performance.
  

• (Fig. 3b) Centerline of spool assembly must be in-line with hose pull out. To adjust guide arm, remove screws holding it to base and rotate to desired group of mouting holes.
  

• Qualifi ed personnel must evaluate wall or ceiling fastening. Mounting through the (4) 1/2” ID holes on the base may vary due to surface materials. A possible method for concrete, brick and cement block is a sleeve anchor type stud fastener (fi g. 4) instead of, sometimes diffi cult to in install, long lag bolts.
  

SECONDARY SUPPORT

WARNING : A secondary support chain is required for all objects mounted over head to protect personnel in case of failure in mounting hardware or structure.

•  (Fig. 5) Attach support cable/chain to one of the slots in guide arm. Other end of support cable to be attached to a support other than the main one supporting the hose reel.
•  The safety chain/cable should allow reel to drop no more than 6 to 12 in. if primary connection is released.

Adjustment

RATCHET LOCK
CAUTION : To avoid damage to the reel or personnel, always hold on to hose while it is rewinding. Hazards or unsafe practices which may result in minor personal injury or product or property damage.

• Ratchet “clicks” four times every half-spool revolution.
• (Fig. 6) To latch reel, slowly pull out hose and allow it to retract after clicks 1-4.
• (Fig. 7) To unlatch, slowly pull out hose until “clicking” stops, then let hose rewind until hose stop rests against guide.
•  To disable ratchet, see section in servicing on “Ratchet Lock Replacement/Removal”.

TENSION ADJUSTMENT

CAUTION : Always leave at least 1-2 turns between full extension and when the spring is wound tight. If entire hose cannot be pulled out, decrease tension until full extension is possible. Failure to test for adequate spring revolutions can cause damage to reel. Hazards or unsafe practices may result in minor personal injury or product or property damage.
Reels shipped with hose are pre-tensioned at factory. Reels shipped without hose are pre-tensioned after installing hose, but before making fi nal hose or inlet connections.

• (Fig. 8/9) To pre-tension hose reel, pull hose out to allow one full wrap of hose to be looped back over drum assembly.
• Hold drum from turning by engaging ratchet (fi g. 6), and loop hose back on drum.
• Repeat until desired tension is acheived. After tension is set, pull out hose.
• If full extension is not possible, remove pre-tension turns as needed by reversing process.

Service

CAUTION : Remove all tension before servicing. Hazards or unsafe practices may result in minor personal injury, product or property damage.
CAUTION : Do not utilize chemicals in the hose &/or the reel. Chemicals can cause premature failure of the hose &/or the seals.
WARNING : Before performing any service, always disconnect and lock out compressed air or fluid, and remove all spring tension. Hazards or unsafe practices could result in severe personal injury or death.

HOSE INSTALLATION AND REPLACEMENT

Remove all tension from reel (see “Tension Adjustment”). Remove hose stop (unwind hose from reel), remove strain relief (8mm nut) and unscrew hose from swivel (round body is 24mm hex or, square body is 27mm hex). Feed new hose through roller guide and through slot in fl ange. Then connect hose to swivel (use thread tape or sealant), wind onto drum assembly, and re-tension reel.

RATCHET LOCK REPLACEMENT/ REMOVAL

To replace or remove ratchet:

• Turn off or lockout air/fl uid supply to reel
• Remove all tension, see “Tension Adjustment”
• (Fig. 10.1) Remove spool from stand (24mm nut)
•  (Fig. 10.2) Replace or remove ratchet lock and spring (small external retaining ring pliers)
• Replace spool and tighten shaft nut (24mm)
•  Retension, see “Tension Adjustment” Ratchet plate is secured with 10mm nuts.

MAINSPRING ASSEMBLY REPLACEMENT

WARNING : Never remove spring from its sealed container. Replacement springs are in a sealed assembly for safety. There is no need to remove them. Serious injury or death could result from removal of spring from its container.

NOTE : If spring is to be replaced when not broken make sure to remove all tension before proceeding. If reel has no retraction tension, then mainspring likely needs replacement.
To replace main-spring:

• Turn off or lockout air/fl uid supply to reel
• Remove supply hose from swivel
• Remove swivel by loosening its hex end (round body is 24mm or, square body is 27mm)
•  Remove retaining ring (medium ext. retaining ring pliers) and spacer washers from main-shaft
• Pull spring pocket assembly, with spool attached, off drum axle (If plastic spool, axle is part of spool assembly. Remove complete spool assembly as in Fig. 10.1)
•  (Fig. 11) Remove nuts (10mm) holding spring pocket to spool (and install new containerized spring.
•  Reverse procedure to reassemble (use thread tape or sealant on hose connections) and retension reel, see “Tension Adjustment”.

SWIVEL REPLACEMENT

To replace swivel:

• Turn off or lockout air/fl uid supply to reel
• Remove all tension from reel (see Tension Adjustment)
•  Disconnect supply hose to swivel
• (Fig. 12) Remove swivel by loosening hex end (round body is 24mm or, square body is 27mm) and disconnect spool hose.
•  Reverse above procedure and install new swivel (use thread tape or sealant on connections)

EN Preventative Maintenance

• Check wear near hose-stop and end fi tting. If barb fi tting or hose is damaged cut off hose end and reattach new barb fi tting and clamp.
•  Check wear along entire hose length. Replace if needed.

SWIVEL
Check leaks by spraying with soapy water from hand spray bottle. If bubbles form, replace swivel.

ROLLER GUIDE
Check rollers for wear. If rollers on one side have more wear than the other side, then guide position might need readjustment (fi g. 3b).

MOUNTING
Check tightness of mounting bolts and condition of safety cable/chain and attachment points.

References

• P65Warnings.ca.gov

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>