FALCON RIDGE HO-7004-FC04 Honda Pioneer 700-4 Full Cab Instruction Manual
- June 3, 2024
- FALCON RIDGE
Table of Contents
2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instruction Manual
HO-7004-FC04 Honda Pioneer 700-4 Full Cab
Instructions for Installation and Care of Honda Pioneer 700-4 Full Cab with
Polycarbonate Windshield
HO-7004-FC04
CAUTION: Do not smoke inside the cab or expose the enclosure to direct
flames. The product is FLAMMABLE.
Be sure to read these instructions thoroughly before opening and installing.
The installation is best done when the temperature is 70 degrees F. or warmer.
The temperature affects the adhesive Velcro, if conditions prevent installing
in warmer weather it helps to store the adhesive Velcro at room temperature
prior to installation.
- Carefully open the carton and roll out the enclosure on a large flat surface that is clean and free of dirt or other material that may soil the textile or scratch the clear vinyl windows of the enclosure.
- Check over the parts included in the carton with the parts list shown below:
Velcro hook strips| 42 each| 3” long
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Velcro hook strips| 2 each| 4” long
Velcro hook strips| 2 each| 5” long
Velcro hook strips| 2 each| 6” long
Velcro hook strips| 2 each| 9” long
Velcro hook strips| 1 each| 19” long
Velcro hook strips| 2 each| 39” long
Velcro hook strips| 2 each| 42” long
Webbing Straps w/ Loop| 2 each| 30” long
Webbing Straps w/ Velcro| 2 each| 36” long
Webbing Straps w/ Grommet| 2 each| 30” long
Screw snaps| 5 each (1 extra)|
Cab enclosure| 7 Pieces|
If any parts are damaged or missing please contact customer service at 606-845-7439.
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Begin by opening up the enclosure and with the help of another person drape the enclosure over the roll cage and arrange into the correct position.
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You will notice double-sided Velcro strips sewn to the cab enclosure. At these locations, wrap the roll bar with one of the 3″ adhesive Velcro strips. After wrapping the Velcro around the bar wrap the double-sided strip around the adhesive Velcro providing a very secure hold. Pictures on the next page show how this works.
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After attaching the double-sided strips go to the rear of the door. You will see three Velcro tabs sewn here. Starting just below the top cross bar place the 32″ adhesive strips down the bar facing the rear of the vehicle. Then pull the tabs around and attach them down the bar to the Velcro. See the photos on the next page.
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Now move to the front lower corner and place the 9″ adhesive strip to match up with the Velcro on the cab. See the Photo Below.
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The last Item on the doors will be a snap on the inside front section of the plastic doors. It’s easier to place the snap in the right position by first putting the screw snap stud into the socket on the enclosure. Then pull the door into place and push the snap into the plastic so that a mark is left. Then pull the snap out and screw it into the door making sure not to over-tighten and strip out the plastic. See the photos on the next page.
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Begin the rear window by placing the 42″ adhesive Velcro strip across the top rear bar of the roll cage. This will hold the top of the rear window in place as shown in the photo below.
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Next, attach the sides to the double-sided Velcro tabs sewn along the rear of the doors.
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Lastly, place the 19″ Adhesive strip across the bottom to match up with the Velcro sewn to the bottom of the Rear Window.
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Begin by placing the 4″ adhesive Velcro strip in the top front corner on the flat surface shown in the photo on the next page.
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Then take the Rear Door and zip it to the Middle Rear Window. This ensures the door is properly placed. Then attach the top front corner to the Velcro. See the photo below.
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Next, use the 5″ adhesive Velcro strip for the tab on the top rear section of the door. See the photo below.
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Then attach the 3″ adhesive strips for the double-sided strips sewn around the edge the same way you did for the front doors.
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Once all the Velcro is attached securely take the snap studs and screw them into the plastic doors as you did on the front door.
NOTE: It helps to put the snap studs into the sockets in the canvas first. Then one at a time push the screw into the plastic hard enough so that a mark is left behind. Pull the snap stud back out of the door and screw it into the plastic where the mark was made. snap the door in place and move on to the next one. -
Begin by placing the 42″ adhesive Velcro strips across the top of the roll cage. Make sure to place it on top of the bar. The photo below shows how it should look.
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Next, attach the double-sided Velcro strips down the sidebars. Start at the top and work your way down the tube.
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Then wrap the straps with the side release buckles around the bars just under the bed and back up to attach them and pull tight.
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Install the polycarbonate windshield using the directions included with the windshield. Do Not install a top brace
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After you have installed your Lexan windshield installed on your Honda you can take the straps with grommet holes in them and install them on the middle bolt of the windshield. Put the grommet through the bolt and reattach. The strap with the loop should look like the photo below.
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Next, take the other two straps with Velcro sewn on one end and wrap them around the roll cage in the rear just under the Rear Door. Be sure to wrap the 6″ adhesive strip completely around the bar and then tightly wrap the double-sided Velcro around the adhesive strip. See the photo below.
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Next, take the middle straps with a loop sewn on one end and wrap them around the roll cage on the crossbar. See the photo below.
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Now place the top over the entire vehicle, the front of the top is identified by the sides being more steeply curved, and begin by lacing the front straps through the ladder lock buckles sewn to the front corners of the top. The diagram below shows how to use the ladder buckle.
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Now run those straps up and through the ladder lock buckles sewn to the rear of the top. You now need to tighten and loosen the strap of the top so that it is centered correctly.
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Now install the top brace of the windshield over the top of the front of the top cap. This seals it off so that less air gets into the cab. Take a small knife and poke the material where each hole is so that a bolt can get through. See the photo below.
Cleaning and Storage Recommendations:
- Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll it for storage.
- It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean, and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
- A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.
Thank you for your purchase!
Return Policy
If for any reason you choose to return this product it must be returned within
30 days from the date the item is received. You MUST package the product
exactly as it was originally packaged from the factory to get a full refund
for the product!
The vinyl windows should never be folded when packaging in the box or for
storage purposes. Lay all the windows on top of each other with the canvas
folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production
facility and must be in unused, factory-new condition to receive a refund – a
25% restocking fee will apply.
If ordered from Falcon Ridge please call
606-845-7439 to gain a return
authorization number, use our preferred shipping carrier (UPS) to return the
item (unless the item is defective, you are responsible for paying the
shipping to return the item.) Any returns submitted to Falcon Ridge without a
return authorization number will be charged a 20% restocking fee. If ordered
from one of Falcon Ridge’s many distributors, you must first call them and see
what their return policy is. Once your item reaches our production facility,
our customer satisfaction team will inspect your item to ensure unused,
factory-new condition. NOTE: All windshields must be returned with the
original protective film intact and not removed. Do NOT REMOVE it if you have
any intentions of returning the item. Refund/ replacement of a windshield will
only be processed on items with original protective film or if the windshield
is defective.
Items must be properly packaged in the original shipping carton to protect
them during transit and ensure your returned item arrives back factory fresh,
and in new resalable condition (any returned items that have been used,
altered, or damaged in any way will not be subject for a refund.) All contents
including instruction manuals, accessories, hardware, Velcro, etc. must be
included in your return shipment. Only items in OEM factory new condition will
be approved. Once returned items are received, a credit will be issued to the
original credit card/ payment method used for the purchase. Outbound shipping
and return shipping costs will not be refunded. Please allow 4 to 6 weeks for
your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops, and/or windshield due to defects of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.