FISHER PAYKEL CG365DW 5 Sealed Burners 36 Inch Gas Cooktop Installation Guide

CG365DW 5 Sealed Burners 36 Inch Gas Cooktop
Installation Guide

SAFETY AND WARNINGS

WARNING

| Electrical Shock Hazard
Disconnect product from the mains power supply before servicing. This appliance is equipped with a three-prong grounding plug for your protection against shock hazards and should be plugged directly into a properly grounded power outlet. Do not under any circumstances cut or
remove the grounding prong from this plug.
Failure to follow this advice may result in electrical shock or death.
WARNING

| Cut Hazard
Take care – panel edges are sharp.
Failure to use caution could result in injury or cuts.

IMPORTANT SAFETY INSTRUCTIONS

• This appliance shall be installed in accordance with the installation requirements of the local gas authority or the appropriate installation code or in the absence of local codes with the latest National Fuel Gas Code NFPA 54/ ANSI Z223.1 or CAN/CSA B149.1,2 (Canada). Local building and electrical codes must be adhered to.

• The electrical installation must be in accordance with the National Electrical Code, ANSI/ NFPA70 – latest edition or CSA C22.1 (Canada) and/or local codes.

• Installation in the manufactured (mobile) home: installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NFPA 225, or with local codes where applicable.

• Installation in Recreational Park Trailers: installation must conform with state or other codes or, in the absence of such codes, with the Standard for Recreational Park Trailers, ANSI A119.5.

• Do not remove permanently affixed labels, warnings, or plates from the product. This may void the warranty.

• Flexible appliance connectors shall meet the requirements of ANSI Z21.24 and State Boards. They shall not exceed 35 1/2 inches (900 mm) in length. In order to avoid hazards, these appliances must be installed according to these instructions.

• This appliance must be installed by an authorized person (Warning: this appliance must be installed by a licensed plumber or gas fitter when within the Commonwealth of Massachusetts).

• Please make this information available to the person installing the appliance as it could reduce your installation costs.

• Please leave these instructions with the appliance. Inform the customer to retain for future reference and for the local inspectors’ use.

• Failure to install the appliance correctly could invalidate any warranty or liability claims.

• Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.
  Only genuine replacement parts may be used for servicing the appliance. These are available from your nearest Fisher & Paykel Service Center.
  Before you install the appliance, please make sure that

• the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance are compatible. For adjustment conditions for this appliance, see ‘Gas rate summary’ under step 3.

• a suitable isolating switch is incorporated into the fixed wiring in an acceptable position.

• the appliance is connected to a power outlet that is electrically grounded in accordance with local codes or in the absence of local codes, with the National Electric Code ANSI/ NFPA 70 or CSA C22.2 (Canada).

• there is a power outlet (110-120V 60Hz) within reach of the appliance cable (35 1/2” (900 mm) from the center rear of the appliance). This must be accessible after installation. The main power supply cable should not touch any metal parts.

• the countertop is square and level and no structural members interfere with space requirements

• the countertop is made of heat-resistant material.

• you take note of the following recommended non-combustible materials: 1/4” (6 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 1/32” (0.4 mm) stainless steel,

• 1/32” (0.6 mm) aluminum or 1/32” (0.5 mm) copper.

• the gas shut-off valve is accessible after installation.

• if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534901 Trml Block-flex Assy CG901 NZ US, obtainable from authorized Fisher & Paykel Service Agents.

• NOTE:
  As servicing requires removing the cooktop from the countertop we do not recommend flush mounting. To the fullest extent permissible by law, the owner carries all risk for flush mounting of the cooktop. The owner must ensure the cooktop has been cut out from the benchtop before servicing can be carried out. Fisher & Paykel will not be liable for any costs associated with removing or replacing a flush-mounted and/or sealed-in product, nor for repairing any damage that may be incurred by doing this. Fisher & Paykel does not exclude any statutory liability it may have and which by law cannot be excluded, because of the giving of this notice.

IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.

PARTS SUPPLIED

GAS RATE SUMMARY

CG365DW

High Altitude Installations
For installations above 3000’ conversion kits are required:

3,000-6,000’| 535315 KIT HI ALT LP 3-6K CG365 FLUSH
535317 KIT HI ALT NG 3-6K CG365 FLUSH
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6000’+| 535316 KIT HI ALT LP 6-9K CG365 FLUSH
535318 KIT HI ALT NG 6-9K CG365 FLUSH

PRODUCT & CABINETRY DIMENSIONS

Note: The gas inlet connection is located in the rear right corner.

1/8” (80)
B  Overall width of the product| 35 1/2” (900)
C  Overall depth of product| 20 7/8” (530)
Ⓓ Height of chassis (below the top of the counter)| 3 1/16” (77)
E Width of chassis| 33 13/16” (859)
F Depth of chassis| 19 3/16” (487)
G  Overall width of the cutout| 34 1/4” (870)
H  Overall depth of the cutout| 19 7/16” (494)
I Corner radius of the cutout| max. 3/8” (10)
J  Distance from top of the counter to center of the gas inlet on product| 2 15/16” (74)
K   Distance from the edge of chassis to gas inlet on product| 7/8” (22)

CLEARANCE DIMENSIONS

A. Minimum clearance from the left edge of the product to a nearest vertical surface| 3 1/2” (90)
B. Minimum clearance from the right edge of the product to a nearest vertical surface| 1” (25)
C. Minimum clearance from the rear edge of the product to:
nearest combustible surface
nearest non-combustible surface*| 5 1/2” (140)
less than 1 1/4” (32)
D. Minimum clearance from the front edge of the counter to the front edge of the product| 1 1/4” (32)
E. Minimum clearance from the cooking surface to combustible surface centered above the cooking surface| 34” (860)
F. Maximum overall depth of overhead cabinetry| 13” (330)
G. Minimum distance between overhead cabinets installed to either side of the product| 36” (915)
H. Minimum vertical distance between counter and cabinet extending above the counter| 18” (457)
I. Minimum clearance below the top of the countertop to:
nearest combustible surface
F&P oven or nearest non-combustible surface| 3 5/16” (84)
3 5/16” (84)
J. Maximum distance from the center of the product to the nearest grounded power outlet.| 30” (762)

• Recommended non-combustible materials are: 1/4” (6 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015” (0.4 mm) stainless steel, 0.024” (0.6 mm) aluminum or 0.020” (0.5 mm) copper.

FLUSH MOUNTING INSTALLATION (OPTIONAL)

IMPORTANT!
Refer to the NOTE in ‘Before you install the appliance’ in the Safety and Warnings section before you flush mount this appliance.

Note: Electrical connection is made at the right rear

1/8” (80)
B. Overall width of the product| 35 1/2” (900)
C. Overall depth of product| 20 7 /8” (530)
D. Height of chassis (below the top of the counter)| 3 1/16” (77)
E. Width of chassis| 33 13/16” (859)
F. Depth of chassis| 19 3/16” (487)
G. Overall width of the routered recess| 35 5/8” (905)
G¹. Width of cutout| 34 1/4” (870)
H. Overall depth of the routered recess| 21 1/16” (535)
H¹. Depth of cutout| 19 7 /16” (494)
I. Corner radius of cutout| max. 3/8” (10)
J. Corner radius of routered recess| max. 3/16” (5)
K. Height of routered recess| 1/8” (3)
L. Distance from top of the counter to center of the gas inlet on product| 2 13/16” (71)
M. Distance from edge of chassis to the gas inlet on product| 7 /8” (22)
N. Minimum clearance below the top of the benchtop to:
rear top of oven* installed below cooktop or cabinetry thermal protection barrier| 3 1/2” (89)
3 1/2” (89)
A ROUTER THE COUNTERTOP TO THE SPECIFIED DEPTH| B FIT THE CLAMPING BRACKETS| C MASK OFF THE AREA TO BE SILICONE
---|---|---
| |
D APPL Y SILICONE| E WIPE OFF EXCESS SILICONE| F IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
| |

DISCARD PACKAGING

FIT THE NIPPLE AND WASHER

LOWER GENTL Y INTO THE CUTOUT

SECURE TO COUNTERTOP WITH BRACKETS BASED ON THE COUNTERTOP THICKNESS

Place the cooktop into the cutout and tighten it with the supplied clamps. These will cope with the countertop thicknesses 3/4”- 2” (19 – 50 mm)when used in the two orientations shown.
IMPORTANT! – Do not over-tighten.

REPEAT ON ALL THE OTHER SIDES (Total 6 brackets)

GAS CONNECTION

• Make sure the connection point will be accessible with the cooktop installed.
• To enable the gas supply to be readily shut off by the customer, make sure the connection is fitted with an isolating valve close to the cooktop.
• The appliance must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures at or less than 1/2 p.s.i. (3.5 kPa).
• Maximum inlet gas supply pressure 20” W.C. (5 kPa). Minimum gas supply pressure for regulator testing 5” W.C. Natural Gas / 12” W.C LP gas.
• A manual shut-off valve must be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance. (In Massachusetts, such shut-off devices should be approved by the Board of State Examiners of Plumbers & Gas Fitters).
• Gas connection to the product must use the nipple supplied with a 1/2” NPT external thread. The supplied gas pressure regulator must be installed where it will be accessible for adjustment. The metal flexible hose used must be new, CSA or UL-approved, and must have a 1/2” NPT external thread on one end and a 1/2” NPT one on the other

If connecting the gas with a flexible hose

• Ensure the hose is long enough to allow for the removal of the cooktop for servicing.
• Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
• The hose assembly must be with a Rp 1/2” (ISO 7-1) female thread connection.
• The hose assembly must be as short as practicable and comply with the relevant requirements.
• The hose must not be kinked, subjected to abrasion, or permanently deformed.
• The hose must not be near or in contact with any hot surfaces (e.g. base of the metal hotplate, flue, or chassis of undercounter oven, etc.)

CONNECT TO THE GAS SUPPLY

LEAK TESTING

• Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.
• The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system in excess of 1/2 psi (3.5kPa).
• The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures at or less than 1/2 psi (3.5 kPa).
• Maximum inlet gas supply pressure 20” W.C. (5 kPa)
• Minimum gas supply pressure for regulator testing 5” W.C. Natural Gas, 12” W.C. LP Gas.

After installing the gas supply and making all connections, check thoroughly for possible leaks:

1. Turn all control dials on the unit to the “OFF” position.
2. Open the valve on the gas supply.
3. Using a leak detection fluid (eg Rocol leak detection spray), check each gas connection one at a time by spraying or brushing the solution over the connection. The presence of bubbles will indicate a leak.
4. If necessary, tighten the fitting and recheck for leaks.
5. Turn on the burner valve and light each burner.
6. Check for a clear blue flame without yellow tipping. If burners show any abnormalities, check that they are located properly and in line with the injector orifice.

AFFIX DUPLICATE DATA LABELS SOMEWHERE ACCESSIBLE & PLUG THE COOKTOP IN

FIT PAN SUPPORTS

LEAK TESTING

• To check that the ignition system operates correctly, light each burner by itself, then all burners in combination.
• Check for a well-defined blue flame without any yellow tipping.
• If any abnormality is evident, check that the components of the burner assembly are located properly
• If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorized Service Center.
• The cooktop must not be used by the customer until proper operation has been achieved.

FINAL CHECKLIST

TO BE COMPLETED BY THE INSTALLER

• Have you installed the clamping brackets?

• Have you verified that the type of model (factory-set for NG or LP) matches the type of gas at the site of installation?

• Have you sealed all connections with gas tape?

• Have you leak-tested all connections?

• Is the cooktop set to the correct working pressure?

• Have you affixed the supplied duplicate data plate label on an adjacent
  surface accessible to the customer?

• Is the cooktop grounded?

• Check that the power supply cord is NOT touching the cooktop.

OPERATION:

• Do all burners ignite both individually and in combination?
• Are the flames consistent and appropriately sized?
• Have you demonstrated the basic operation to the customer?

Complete and keep for safe reference:
Model———————————-
Serial No.——————————
Purchase Date————————
Purchaser—————————–
Dealer Address———————-
Installer’s Name———————
Installer’s Signature——————-
Installation Company—————–
Installation Date———————

590686 D 08.17

Documents / Resources

| FISHER PAYKEL CG365DW 5 Sealed Burners 36 Inch Gas Cooktop [pdf] Installation Guide
CG365DW, 5 Sealed Burners 36 Inch Gas Cooktop, 36 Inch Gas Cooktop, Gas Cooktop, CG365DW, Cooktop
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References

• Shop Luxury Kitchen & Home Appliances | Fisher & Paykel USA

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