sealevel SEAI-O acquisition modules User Manual
- June 5, 2024
- SEALEVEL
Table of Contents
SEAI-O acquisition modules
SeaI/O
User Manual | SEAI/O
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© Sealevel Systems, Inc.
SeaI/O | SL9049 11/2021
Contents
CONTENTS
…………………………………………………………………………………………………………………………………………………………………………………………………………….
2
BEFORE YOU GET
STARTED………………………………………………………………………………………………………………………………………………………………………………….4
Advisory Conventions………………………………………………………………………………………………………………………………….. 4
Useful Accessories ……………………………………………………………………………………………………………………………………… 4
INTRODUCTION
……………………………………………………………………………………………………………………………………………………………………………………………………. 6
Industry Segments ……………………………………………………………………………………………………………………………………… 6
Features ……………………………………………………………………………………………………………………………………………………. 7 SeaI/O
Products in This Manual……………………………………………………………………………………………………………………. 8
Maximizing Performance…………………………………………………………………………………………………………………………… 10
SEAI/O HARDWARE
DESCRIPTION……………………………………………………………………………………………………………………………………………………………………. 11
SeaI/O Base and Expansion Modules …………………………………………………………………………………………………………..
11 SeaI/O Module Common Features………………………………………………………………………………………………………………. 12
SeaI/O Configurations & Specifications
……………………………………………………………………………………………………….. 13
POWER
OPTIONS……………………………………………………………………………………………………………………………………………………………………………………………….
38
Base Module Power Connection …………………………………………………………………………………………………………………. 38
SeaI/O Expansion Power Connection…………………………………………………………………………………………………………… 38
SeaI/O Max Power Requirements……………………………………………………………………………………………………………….. 38
TTL Power Requirements …………………………………………………………………………………………………………………………… 39
Sample Power Calculation …………………………………………………………………………………………………………………………. 39
SEAMAX APPLICATION
SUITE…………………………………………………………………………………………………………………………………………………………………………… 40
SeaMAX Overview ……………………………………………………………………………………………………………………………………. 40
Communicating Via Modbus ……………………………………………………………………………………………………………………… 40
SeaMAX Software Installation ……………………………………………………………………………………………………………………. 41
Instructions for Downloaded Software Installation
……………………………………………………………………………………….. 41 Upgrading to the current SeaI/O
Software (SeaMAX) ……………………………………………………………………………………. 41 MaxSSD Configuration &
Diagnostics Utility ………………………………………………………………………………………………… 42 Troubleshooting –
SeaMAX ………………………………………………………………………………………………………………………… 50
MOD+ CONNECT MOBILE APP
……………………………………………………………………………………………………………………………………………………………………………51
HARDWARE CONFIGURATION
………………………………………………………………………………………………………………………………………………………………………….. 52
Setting Device Address (Slave ID) ………………………………………………………………………………………………………………..
52 Setting Termination & Pull-Up/Pull-Down
Resistors………………………………………………………………………………………. 53 Configuring the “Base” SeaI/O
Module ……………………………………………………………………………………………………….. 53 Configuring N-Series
Expansion Modules …………………………………………………………………………………………………….. 54 Configuring a
Wireless (W-Series) Module or Wireless Gateway …………………………………………………………………….. 55
Configuring an Ethernet (E-Series) Module
………………………………………………………………………………………………….. 65 Advanced Module Features
……………………………………………………………………………………………………………………….. 68
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SeaI/O-463 Ribbon Cable Installation…………………………………………………………………………………………………………..
72 SeaI/O-470 Jumper and Dipswitch
Settings………………………………………………………………………………………………….. 74 SeaI/O-570 Dipswitch
Settings …………………………………………………………………………………………………………………… 77 WIRING OPTIONS
……………………………………………………………………………………………………………………………………………………………………………………………….79
SeaI/O Pass-Through Connector …………………………………………………………………………………………………………………. 79
I/O Wiring SeaI/O-462 and 463 Modules
………………………………………………………………………………………………….. 81 I/O Wiring SeaI/O-470 Modules
………………………………………………………………………………………………………………. 85 I/O Wiring SeaI/O-520 Modules
………………………………………………………………………………………………………………. 88 I/O Wiring SeaI/O-530 and 540
Modules ………………………………………………………………………………………………….. 89 I/O Wiring SeaI/O-570
Modules ………………………………………………………………………………………………………………. 90 I/O Wiring SeaI/O-580
Modules ………………………………………………………………………………………………………………. 93 Connector Pin Outs
…………………………………………………………………………………………………………………………………… 94 MOUNTING OPTIONS
………………………………………………………………………………………………………………………………………………………………………………………… 95
SEALATCHTM USB
……………………………………………………………………………………………………………………………………………………………………………………………… 96
SeaLATCH Locking USB Cables ……………………………………………………………………………………………………………………. 97
ACCESSORIES
…………………………………………………………………………………………………………………………………………………………………………………………………… 98
Power Supplies…………………………………………………………………………………………………………………………………………. 98
Mounting Options…………………………………………………………………………………………………………………………………… 100 Cabling
Options ……………………………………………………………………………………………………………………………………… 102 APPENDIX A
HANDLING
INSTRUCTIONS…………………………………………………………………………………………………………………………………………………….. 105
SAFETY INSTRUCTIONS ……………………………………………………………………………………………………………………………. 105
APPENDIX B HOW TO GET ASSISTANCE
……………………………………………………………………………………………………………………………………………………..106
APPENDIX C
TROUBLESHOOTING…………………………………………………………………………………………………………………………………………………………………107
APPENDIX D COMPLIANCE
NOTICES……………………………………………………………………………………………………………………………………………………………109
WARRANTY
………………………………………………………………………………………………………………………………………………………………………………………………………
110
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© Sealevel Systems, Inc.
SeaI/O | SL9049 11/2021
Before You Get Started
Advisory Conventions
Warning The highest level of importance used to stress a condition where
damage could result to the product, or the user could suffer serious injury.
Important The middle level of importance used to highlight information that
might not seem obvious or a situation that could cause the product to fail.
Note The lowest level of importance used to provide background information,
additional tips, or other noncritical facts that will not affect the use of
the product.
Do not connect the I/O module to the host until SeaMAX software is installed.
Useful Accessories
All items can be purchased from our website (www.sealevel.com) or by calling
our sales team at +1 864-843-4343.
E Series (Ethernet)
CAT5 Patch Cable (Part# CA246) Standard 7′ CAT5 UTP Patch Cable (RJ45).
CAT5 Crossover Cable (Part# CA251) Standard 7′ CAT5 UTP Crossover Cable
(RJ45).
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U Series (USB)
USB Type A to SeaLATCH USB Type B Device Cable (Part# CA356)
The CA356 is a USB device cable with a SeaLATCH USB type B connector and
standard USB type A connector. The metal thumbscrew on the type B connector
provides a secure metalto-metal connection to devices with SeaLATCH USB ports.
This 72 inch cable is included with all Sealevel USB products with an
integrated SeaLATCH USB type B port. SeaLATCH USB cables are fully
interchangeable with standard USB cables.
M Series (RS-485)
No cable is included. Use twisted-pair wiring connected to RS485 signals via
screw terminals on left side of SeaI/O module.
S Series (RS-232)
SeaI/O DB9 Female to RJ45 Adapter (RS-232 Pinout) and CAT5 7′ Patch Cable
(Blue) (Part# KT119)
The KT119 includes a modular adapter with a DB9 female connector that plugs
directly into any standard DB9 RS-232 serial port and converts it to an RJ45
connection. Designed to easily connect SeaI/O RS-232 devices to any standard
serial port via standard CAT5 patch cables. The KT119 ships with one DB9
female to RJ45 adapter, Item # DB109, and a 7′ CAT5 patch cable, Item # CA246.
N Series (Expansion)
Expansion and Strap Kit – for SeaI/O (Part# KT122)
Included with all N-series expansion modules, the KT122 expansion and strap
kit has four metal straps, four #4-40 screws, and a CA239 RS-485 interconnect
cable. The metal straps allow you to connect a Relio R1100 system and multiple
SeaI/O modules together in a stack. The CA239 interconnect cable can be used
to connect two SeaI/O modules together via the RJ45 connectors. This provides
an easy method to cascade RS-485 signals, and power and ground from one module
to the next. When used in combination with the KT123 flush mount bracket kit,
the KT122 expansion and strap kit can be used to mount a stack of SeaI/O
modules, including a Relio R1100 system, in a variety of mounting positions
and locations.
All Models
Each SeaI/O unit is shipped with 4 adhesive rubber feet that can be attached
to the bottom of the enclosure to enhance stability in table mount
applications.
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Introduction
Sealevel SeaI/OTM modules offer powerful data acquisition solutions that are
perfect for a wide range of applications and environments with easy
interfacing to computers, controllers, and PLCs. SeaI/O modules are available
in various digital, analog, and serial I/O configurations. Each SeaI/O model
is designed for maximum flexibility and easy field wiring. Ordering options
allow connection to the host device via Wi-Fi, Ethernet, USB, RS-485, or
RS-232. Up to 246 expansion modules can be daisy chained together via RS-485
using convenient pass-through connectors. For easy software integration,
application programs or third party software can use the Sealevel SeaMAXTM
library or industry standard Modbus TCP (Ethernet & Wireless) and Modbus RTU
(RS-232, RS-485, and USB) protocols.
Industry Segments
SeaI/O modules are perfect for a wide variety of applications and environments
including:
· Process Control · Data Acquisition · Broadcast Automation · Security ·
Facility Management
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Features
o Choice of Connectivity: · Wi-Fi · Ethernet · USB · RS-485 · RS-232
o Supports Industry Standard Modbus TCP & RTU Protocols o Models Offering
Choice of:
· Optically Isolated Inputs · Reed Relay Outputs · Form C Relay Outputs ·
Open-collector Outputs · TTL Interfaces · Analog A/D & D/A o Status Indicator
LEDs for Communication, Fault, and Status o Field Removable Terminal Block
Connectors (most models) o Daisy Chain up to 247 Modules o 9-30VDC Power Input
o Power Input via Terminal Block or DC Jack o Rugged Metal Enclosure o Din
Rail or Table Mount o Extended Temperature Range Available
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SeaI/O Products in This Manual
Wireless 802.11b/g/n
SeaI/O-410W 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420W
16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430W 32 Optically
Isolated Inputs SeaI/O-440W 32 Reed Relay Outputs SeaI/O-450W 16 Form C
Relay Outputs SeaI/O-462W 96 Bit TTL I/O (DB-78) SeaI/O-463W 96 Bit TTL
I/O (50-Pin IDC) SeaI/O-470W 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520W
8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530W 16
Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540W
32 High-Current Open Collector Outputs SeaI/O-570W 8 Inputs/8 Form C
Outputs/8 A/D
Ethernet 10/100 BaseT
SeaI/O-410E 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420E
16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430E 32 Optically
Isolated Inputs SeaI/O-440E 32 Reed Relay Outputs SeaI/O-450E 16 Form C
Relay Outputs SeaI/O-462E 96 Bit TTL I/O (DB-78) SeaI/O-463E 96 Bit TTL
I/O (50-Pin IDC) SeaI/O-470E 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520E
8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530E 16
Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540E
32 High-Current Open Collector Outputs SeaI/O-570E 8 Inputs/8 Form C
Outputs/8 A/D SeaI/O-580E/580PoE 32 Optically Isolated Dry Contact Inputs
USB
SeaI/O-410U 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420U
16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430U 32 Optically
Isolated Inputs SeaI/O-440U 32 Reed Relay Outputs SeaI/O-450U 16 Form C
Relay Outputs SeaI/O-462U 96 Bit TTL I/O (DB-78) SeaI/O-463U 96 Bit TTL
I/O (50-Pin IDC) SeaI/O-470U 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520U
8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530U 16
Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540U
32 High-Current Open Collector Outputs SeaI/O-570U 8 Inputs/8 Form C
Outputs/8 A/D
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SeaI/O Products in This Manual, Continued
RS-485
SeaI/O-410M 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420M 16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430M 32 Optically Isolated Inputs SeaI/O-440M 32 Reed Relay Outputs SeaI/O-450M 16 Form C Relay Outputs SeaI/O-462M 96 Bit TTL I/O (DB-78) SeaI/O-463M 96 Bit TTL I/O (50-Pin IDC) SeaI/O-470M 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520M 8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530M 16 Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540M 32 High-Current Open Collector Outputs SeaI/O-570M 8 Inputs/8 Form C Outputs/8 A/D
RS-232
SeaI/O-410S 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420S
16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430S 32 Optically
Isolated Inputs SeaI/O-440S 32 Reed Relay Outputs SeaI/O-450S 16 Form C
Relay Outputs SeaI/O-462S 96 Bit TTL I/O (DB-78) SeaI/O-463S 96 Bit TTL
I/O (50-Pin IDC) SeaI/O-470S 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520S
8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530S 16
Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540S
32 High-Current Open Collector Outputs SeaI/O-570S 8 Inputs/8 Form C
Outputs/8 A/D
Expansion Units (Connect to Base Unit via RS-485)
SeaI/O-410N 16 Optically Isolated Inputs/16 Reed Relay Outputs SeaI/O-420N
16 Optically Isolated Inputs/8 Form C Outputs SeaI/O-430N 32 Optically
Isolated Inputs SeaI/O-440N 32 Reed Relay Outputs SeaI/O-450N 16 Form C
Relay Outputs SeaI/O-462N 96 Bit TTL I/O (DB-78) SeaI/O-463N 96 Bit TTL
I/O (50-Pin IDC) SeaI/O-470N 8 Inputs/8 Outputs/2 D/A & 16 A/D SeaI/O-520N
8 Optically Isolated Inputs/8 High-Current Form C Outputs SeaI/O-530N 16
Optically Isolated Inputs/16 High-Current Open Collector Outputs SeaI/O-540N
32 High-Current Open Collector Outputs SeaI/O-570N 8 Inputs/8 Form C
Outputs/8 A/D
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SeaI/O | SL9049 11/2021
Maximizing Performance
All SeaI/O modules have a default baud rate of 9600. If lower latencies are
required, the baud rate can be changed via the Sealevel utility, MaxSSD,
included in your SeaMAX installation.
All items can be purchased from our website (www.sealevel.com) or by calling
our sales team at +1 864-843-4343.
To change the baud rate, connect to a SeaI/O module using MaxSSD. If you need
to change the baud rate of multiple devices, check the “Broadcast to Multiple
Modules” box. Select the desired baud rate from the baud rate dropdown and
click “Set Settings.” If you are connected to the modules via a COM port, you
will need to reopen the COM port with the new baud rate.
Example timing values
SeaI/O-470 Baud rate: 9600 Reading 8 Digital Inputs Average Time: 32.00ms
Writing 8 Digital Outputs — OFF state Average Time: 32.00ms Writing 8 Digital
Outputs — ON state Average Time: 32.00ms Reading 16 Analog-to-Digital
Converters Average Time: 48.01ms Writing to 2 Digital-to-Analog Outputs
Average Time: 32.00ms
SeaI/O-470 Baud rate: 115200 Reading 8 Digital Inputs Average Time: 15.57ms Writing 8 Digital Outputs — OFF state Average Time: 15.92ms Writing 8 Digital Outputs — ON state Average Time: 16.21ms Reading 16 Analog-to-Digital Converters Average Time: 16.25ms Writing to 2 Digital-to-Analog Outputs Average Time: 16.26ms
Higher baud rates are more susceptible to electrical line noise. If you find
that you are receiving erroneous results, try lowering the baud rate or
shortening your cables.
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SeaI/O Hardware Description
SeaI/O Base and Expansion Modules
Base Modules connect to the host via one of the following interfaces:
· Wireless Gateway Wireless Modbus TCP · W-Series Wireless Modbus TCP ·
E-Series – Ethernet Modbus TCP · U-Series – USB Modbus RTU · M-Series – RS-485
Modbus RTU · S-Series – RS-232 Modbus RTU
After the base unit is installed, up to 246 additional SeaI/O N-Series
Expansion Units can be added to create an I/O network. These expansion modules
interface via RS-485 and can be located local to the Base SeaI/O device or
remotely located up to 4000 feet away. Local installations should use the 5″
CAT5 RS-485 pass-through cable (Part# CA239) shipped with each N-series module
to connect. Remote expansion modules should use RS-485 twisted pair wiring
from the base unit connected via the removable screw terminal connector.
For local installations, power to the expansion modules is supplied from the
Base unit via the pass-through connectors. For remote devices, separate power
is required at each expansion unit. Refer to the Power Options section of this
manual for more information on SeaI/O power requirements and power supply
sizing.
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SeaI/O Module Common Features
All SeaI/O modules include the same connectors and configuration options on
the side of the unit:
RS-485 networks should have termination enabled on each end of the network.
Pull-up and pull-down resistors should also be enabled on the last device on
the network. The 9-30VDC input barrel connector is center positive
Status LEDs are also included on the front of all SeaI/O modules to indicate
the following information:
· Communication (Yellow) Blinks when data is transmitted · Fault (Red)
Lights when there is a problem with the device · Status (Green) See Device
Address Configuration section of this manual
Blinks when the rotary “ADDR” switch is set to “0” and the default Slave ID is
set to 247 Lights steady when module is properly configured from the factory
defaults
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SeaI/O Configurations & Specifications
SeaI/O Wireless Specifications
All wireless Wi-Fi SeaI/O modules share a common networking engine. This
subsystem comprised of a wireless MCU module that integrates an ARM Cortex-M4
MCU and includes an 802.11 b/g/n radio, baseband, and MAC with a powerful
crypto engine for fast, secure Internet connections with 256-bit encryption.
It supports Infrastructure and access point modes and supports WPA2 personal
security. The engine includes embedded TCP/IP and TLS/SSL stacks, HTTP server,
and multiple Internet protocols.
Standards Channels Frequency Range TX Power
RX Sensitivity
Application Throughput Range WLAN
2.4 GHz IEEE 802.11b/g/n WLAN
111
2.412 2.484 GHz
17 dBm at 1 DSSS 17.25 dBm at 11 CCK 13.5 dBm at 54 OFDM
94.7 dBm at 1 DSSS 87 dBm at 11 CCK 73 dBm at 54 OFDM
UDP: 16 Mbps TCP: 13 Mbps
300′ line-of-sight (with no obstructions or interference)
2.4 GHz IEEE 802.11b/g/n WLAN Supported Protocols: Modbus/TCP, TCP/IP, UDP,
DHCP, and HTTP TCP/IP Stack Infrastructure and Access Point Modes Powerful
Crypto Engine for Fast, Secured WLAN Connections with 256-Bit Encryption WEP,
WPA1 and WPA2 Personal and Enterprise Security
Antenna Considerations
The wireless device ships with an approved Wi-Fi antenna. Using a different
antenna is not supported and it may invalidate regulatory certification.
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410 Series 16 Optically Isolated Inputs/16 Reed Relay Outputs
SeaI/O-410 modules provide 16 optically isolated inputs and 16 Reed relay
outputs. Inputs can range from 530VDC, while the Reed relays provide long life
switch closures that are well suited for low current applications. Inputs and
outputs are grouped into four-bit segments. Each group shares a common for
easy wiring via removable 3.5mm terminal blocks.
Inputs Type Voltage Range Isolation Input Resistance Response Time
Outputs Type Power Contact Voltage Contact Current Operate Time Bounce Time
Release Time
16 non-polarized optically isolated inputs 5-30VDC 1250VAC RMS / 1800VDC 6.2K
Ohms in series 4 microseconds
16 SPST Form A Reed relays 10VA max. 60VDC max. / 50VAC max. 500mA max. 0.5ms
max. 0.5ms max. 0.2ms max.
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420 Series 16 Optically Isolated Inputs/8 Form C Outputs
The SeaI/O-420 provides 16 optically isolated inputs and 8 SPDT Form C relay
outputs. Inputs can range from 5-30VDC and provide 2500VAC RMS / 3500VDC
isolation to ground. Each output offers normally open and normally closed
contact connections via 3.5mm field removable terminal blocks.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Inputs Type Voltage Range Isolation Input Resistance Response Time
Outputs Type Power Contact Voltage Contact Current Operate Time Bounce Time
Release Time
16 non-polarized optically isolated inputs 5-30VDC 1250VAC RMS / 1800VDC 6.2K
Ohms in series 4 microseconds
8 SPDT Form C relays DC 30W / AC 60 VA 60VDC max. / 50VAC max. 2A max. 2ms
max. 7ms max. 1ms max.
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430 Series 32 Optically Isolated Inputs
SeaI/O-430 modules provide 32 optically isolated inputs with 2500VAC RMS /
3500VDC external isolation and high channel-to-channel isolation. Ideal for
low voltage monitoring applications, connection to real world signals is made
via convenient 3.5mm field removable screw terminal connectors.
Inputs Type Voltage Range Isolation Input Resistance Response Time
32 non-polarized optically isolated inputs 5-30VDC 1250VAC RMS / 1800VDC 6.2K Ohms in series 4 microseconds
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440 Series 32 Reed Relay Outputs
The SeaI/O-440 provides 32 SPST Form A dry-contact Reed relays. Reed relays
offer long life performance and fast response time. Convenient removable 3.5mm
screw terminal blocks compatible with 14-22 AWG wiring allow reliable
connection to real world I/O.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Outputs Type Power Contact Voltage Contact Current Operate Time Bounce Time Release Time
32 SPST Form A Reed relays 10VA max. 60VDC max. / 50VAC max. 500mA max. 0.5ms max. 0.5ms max. 0.2ms max.
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450 Series 16 Form C Relay Outputs
Control a variety of low voltage, low current devices with the SeaI/O-450. The
module’s 16 channels of highly reliable SPDT Form C relay outputs are rated
for up to 60VDC @ 2A. Each output offers normally-open and normally-closed
contact connections via 3.5mm field removable terminal blocks.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Outputs Type Power Contact Voltage Contact Current Operate Time Bounce Time Release Time
16 SPDT Form C relays DC 30W/ AC 60 VA 60VDC max. / 50VAC max. 2A max. 2ms max. 7ms max. 1ms max.
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462 Series 96 Channel TTL DB-78
Perfect for driving industry-standard solid-state relay (SSR) racks, the
SeaI/O-462 provides 96 bits of buffered drive TTL I/O. Each DB-78 connector
brings out 48 I/O bits addressable as six, eight-bit ports. For easy
connection to relay racks, Sealevel offers a six-foot cable (Part# CA237) that
terminates each DB-78 connector to two industry standard 50-pin IDC
connectors. Order part number 462x-KT and receive two CA237 cables with each
unit.
The SeaI/O-462 uses 74ABT245 octal bi-directional transceivers to provide TTL
input/output capabilities and can sink 64mA and source 32mA. Each bit is
pulled to +5V through a 10K ohm pull-up resistor to ensure each bit is at a
known state when not driven.
Power Requirements Max Output Power
Inputs Logic High Logic Low
Outputs Logic High Logic Low
+5VDC @ 1A (5W)
Max 0.8VDC Min 2VDC
Max 0.5VDC @ 64mA Min 2VDC @ 32mA
The SeaI/O-462 modules are designed to work with industry standard solid-state relay racks that expect negative logic to operate. The SeaI/O-462 modules expect negative logic on the inputs.
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SeaI/O-462 Optional Items
Depending upon your application, you are likely to find one or more of the
following items useful for interfacing the SeaI/O-462 to real-world signals.
All items can be purchased from our website (www.sealevel.com) or by calling
864-843-4343.
DB78 Male to (2) IDC 50-Pin Ribbon Connectors (Part# CA237)
The CA237 cable connects to SeaI/O TTL modules with a DB78 female connector
and splits out to dual industry standard IDC 50pin ribbon connectors. Perfect
for interfacing SeaI/O TTL modules to industry standard relay racks where a
jacketed cable is preferred over a ribbon cable. Each leg of the CA237 is six
feet in length.
Terminal Block Kit 50 Pin Header to Screw Terminals (Part# TB07-KT)
The TB07-KT allows you to break out digital TTL signals, +5 volts, and ground
to screw terminals for easy field connection of switches, discrete solid state
relays, sensors, etc. The TB07-KT ships with a terminal block, a 6″ piece of
slotted Snap Track, and two DIN-rail mounting clips.
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463 Series 96 Channel TTL 50-Pin
The SeaI/O-463 offers 96 bits of buffered drive TTL I/O via four internal
industry-standard 50-pin header connectors. The interface module addresses the
96 channels of I/O as 12 eight-bit ports, each programmable as input or
output. Using standard 50-pin IDC ribbon cables, connect up to four industry
standard relay racks for PC based control and automation of equipment
including sensors, switches, security control systems, and other industrial
automation systems. A metal strain relief bracket is included to secure the
cables after installation.
The SeaI/O-463 uses 74ABT245 octal bi-directional transceivers to provide TTL
input/output capabilities and can sink 64mA and source 32mA. Each bit is
pulled to +5V through a 10K ohm pull-up resistor to ensure each bit is at a
known state when not driven.
Power Requirements Max Output Power
Inputs Logic High Logic Low
Outputs * Logic High Logic Low
+5VDC @ 1A (5W)
Max 0.8VDC Min 2VDC
Max 0.5VDC @ 64mA Min 2VDC @ 32mA
The SeaI/O-463 modules are designed to work with industry standard solid-state relay racks that expect negative logic to operate. The SeaI/O-463 modules expect negative logic on the inputs.
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SeaI/O-463 Optional Items
Depending upon your application, you are likely to find one or more of the
following items useful for interfacing the SeaI/O-463 to real-world signals.
All items can be purchased from our website (www.sealevel.com) or by calling
+1 864-843-4343.
Terminal Block Kit – TB07 + CA167 Cable (Part# KT107)
The KT107 facilitates field wiring for applications requiring connections
other than to relay racks. The KT107 kit includes the TB07 terminal block and
CA167 ribbon cable. A 6″ section of Snap track and DIN rail clips are included
for DIN rail mounting.
50-Pin IDC to 50-Pin IDC Ribbon Cable (Part# CA167)
50-Pin IDC to 50-Pin IDC Ribbon Cable, 40 in Length. Use the CA167 to connect
Sealevel TTL devices to solid-state relay racks.
50-Pin IDC to 50-Pin Edge Connector Cable (Part# CA135)
50-Pin IDC to 50-Pin Edge Connector Ribbon Cable, 40 in Length. Use the CA135
to connect Sealevel TTL devices to solid-state relay racks with a 50-pin edge
connector.
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SeaI/O-462/463 Accessories
The following accessories are suitable for use with both the SeaI/O-462 and
SeaI/O-463 modules.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Quad Solid-State I/O Racks and Modules
Quad 6-Position 24-Channel I/O Rack (Part# PB24HQ)
The PB24HQ I/O rack can be used with up to six quad I/O modules, including
input modules, output relays, override relays, watchdog timers, and mechanical
relays. On the signal side, it features a 50-pin edge connector for easy
interface via standard IDC ribbon cables. Terminal blocks accept insulated
wire with stripped ends or ferrules. Each power side point is individually
isolated from each other.
SeaI/O-463 only. Use CA135 cable for interfacing.
Quad 4-Position 16-Channel I/O Rack (Part# PB16HQ)
The PB16HQ I/O rack can be used with up to four quad I/O modules, including
input modules, output relays, override relays, watchdog timers, and mechanical
relays. On the signal side, it features a 50-pin header connector for easy
interface via standard IDC ribbon cables. Terminal blocks accept insulated
wire with stripped ends or ferrules. Each power side point is individually
isolated from each other.
Quad AC/DC Input Module (Part# IA5Q)
The IA5Q provides four discrete inputs that accept input voltages from 90 to
140V AC/DC with a nominal input voltage of 120V AC/DC. The module includes an
LED for each input for status indication.
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SeaI/O-462/463 Accessories, Continued
Quad DC Input Module (Part# IB5Q)
The IB5Q provides four discrete inputs that accept input voltages from 3.3VDC
to 32VDC with a nominal input voltage of 24VDC. The module includes an LED for
each input for status indication.
Quad AC Output Module (Part# OA5Q)
The OA5Q provides four discrete outputs capable of switching voltages from 12
to 140V AC with a nominal switching voltage of 120VAC. The maximum on-state
current is 3A and should be derated 40mA/deg. above 20C. Each output includes
an LED for status indication.
Quad DC Output Module (Part# OB5Q)
The OB5Q provides four discrete outputs capable of switching voltages from 3
to 60V DC with a nominal switching voltage of 24VDC. The maximum on-state
current is 3A and should be derated 40mA/deg. above 20C. Each output includes
an LED for status indication.
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Discrete Solid-State I/O Racks and Modules
Discrete 8-Position I/O Rack (Part# PB8HS)
The PB8HS I/O rack can be used with up to eight discrete I/O modules,
including input modules, output relays, override relays, watchdog timers, and
mechanical relays. On the signal side, it features a 50-pin header connector
for easy interface via standard IDC ribbon cables. Terminal blocks accept
insulated wire with stripped ends or ferrules. Each power side point is
individually isolated from each other.
Discrete 16-Position I/O Rack (Part# PB16HS)
The PB16HS I/O rack can be used with up to sixteen discrete I/O modules,
including input modules, output relays, override relays, watchdog timers, and
mechanical relays. On the signal side, it features a 50-pin header connector
for easy interface via standard IDC ribbon cables. Terminal blocks accept
insulated wire with stripped ends or ferrules. Each power side point is
individually isolated from each other.
Discrete 24-Position I/O Rack (Part# PB24HS)
The PB24HS I/O rack can be used with up to twenty-four discrete I/O modules,
including input modules, output relays, override relays, watchdog timers, and
mechanical relays. On the signal side, it features a 50-pin header connector
for easy interface via standard IDC ribbon cables. Terminal blocks accept
insulated wire with stripped ends or ferrules. Each power side point is
individually isolated from each other.
Single Point Discrete AC/DC Input Module (Part# IA5S)
The IA5S provides a discrete input that accepts input voltages from 90 to 140V
AC/DC with a nominal input voltage of 120V AC/DC. The module includes an LED
for status indication.
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Discrete Solid-State I/O Racks and Modules, Continued
Single Point Discrete DC Input Module (Part# IB5S)
The IB5S provides a discrete input that accepts input voltages from 3.3VDC to
32VDC with a nominal input voltage of 24VDC. The module includes an LED for
status indication.
Single Point Discrete AC/DC Input Module (Part# IN5S)
The IN5S provides a discrete input that accepts input voltages from 10 to 60V
AC/DC with a nominal input voltage of 24V AC/DC. The module includes an LED
for status indication.
Single Point Discrete AC Output Module (Part# OA5S)
The OA5S provides a discrete output capable of switching voltages from 12 to
140V AC with a nominal switching voltage of 120VAC. The maximum on-state
current is 3A and should be derated 33mA/deg. above 25C. The output is fused
at 4A and an LED is included for status indication.
Single Point Discrete DC Output Module (Part# OB5S)
The OB5S provides a discrete output capable of switching voltages from 3 to
60V DC with a nominal switching voltage of 24VDC. The maximum on-state current
is 3A and should be derated 33mA/deg. above 60C. The output is fused at 4A and
an LED is included for status indication.
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I/O Simulation and Application Debugging
Terminal Block – 50-Pin Header I/O Rack Simulation Module (Part# TA01)
The TA01 terminal block was developed to fully simulate the operation and load
characteristics of any industry standard 24 channel relay rack. An LED block
is included for each 8 bit port. An LED corresponding to each port bit
illuminates when the simulated relay is energized. 8 position DIP switches are
used to generate input status changes. By using the TA01, control programs can
be debugged before going live on site to guarantee a successful installation.
The TA01 can be used with Sealevel 24, 48, and 96 Channel TTL Digital I/O
products. Includes TA01 Terminal Block and ST101 Snap Track.
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Figure 1 – SeaI/O-462 connected to relay racks and a terminal adapter via (2) CA237 cables
Figure 2 – SeaI/O-463 connected to relay racks and a terminal adapter via (4) CA167 cables
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470 Series 16 A/D, 2 D/A, 8 24V Outputs, 8 Isolated Inputs
Designed using the Maxim MAX197 successive approximation-type A/D chip, the
SeaI/O-470 provides eight differential or 16 single-ended 12-bit inputs. The
A/D inputs can be individually configured for sensing 4-20mA current loop
signals. Additionally, the module provides two 12-bit D/A output channels,
eight optically isolated inputs, and eight open-collector outputs, ideal for
driving 24V devices commonly found in industrial environments. Perfect for a
variety of data acquisition/control and test & measurement applications, the
SeaI/O470 includes removable screw terminals, which simplify field-wiring
connections.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Optically Isolated Inputs Type Voltage Range Isolation Input Resistance Response Time
8 non-polarized optically isolated inputs 5-30VDC 2500VAC RMS / 3500VDC 6.2K Ohms in series 4 microseconds
Open-collector Outputs Output Voltage Output Current Output Current
Max. 30VDC Max. 500mA (single output) Max. 580mA (all outputs)
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470 Series 16 A/D, 2 D/A, 8 24V Outputs, 8 Isolated Inputs, Continued
A/D Inputs Number of Channels Resolution Sampling Rate
A/D Input Range Software Selectable Hardware Selectable D/A Outputs Number of
Channels Resolution Output Range Load Resistance
8 differential or 16 single-ended 12-bits 100K/s
0-5V, 0-10V, +/-5V, +/-10V 0-20mA current loop (for 4-20mA devices)
2 single-ended 12-bits 0-5V, 0-10V Min. 2K
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520 Series 8 Optically Isolated Inputs/8 High-Current Form C Outputs
The SeaI/O-520 provides 8 optically isolated inputs and 8 SPDT high-current
Form C relay outputs. Inputs can range from 5-30VDC and provide 2500VAC RMS /
3500VDC isolation to ground. Each output offers normally open and normally
closed contact connections via 3.5mm field removable terminal blocks.
Inputs Type Power Voltage Range Isolation Input Resistance Response Time
Outputs Type Contact Voltage Contact Current (AC) Contact Current (DC)
Switching Capacity Operate Time Release Time
8 non-polarized optically isolated inputs
5-30VDC 2500VAC RMS / 3500VDC 6.2K Ohms in series 4 microseconds
8 SPDT High-Current Form C relays 250VAC/60VDC max. 6A max. <30 VDC @5A max 5
VDC @ 100mA min. 10ms max. 10ms max.
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530 Series 16 Optically Isolated Inputs/16 Open-collector Outputs
The SeaI/O-530 provides 16 optically isolated inputs and 16 open-collector
outputs. Inputs provide a range from 5-30VDC. Inputs are grouped into four-bit
segments. Each group shares a common for easy wiring via removable 3.5mm
terminal blocks. Each open-collector output circuit includes a flyback diode
for protection when interfacing highly inductive loads, such as DC motors.
Outputs are grouped into two eight-bit ports which share high and low voltage
inputs.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Inputs Type Voltage Range Isolation Input Resistance Response Time
16 non-polarized optically isolated inputs 5-30VDC 2500VAC RMS / 3500VDC 6.2K Ohms in series 4 microseconds
Outputs Type Isolation Power Contact Voltage Contact Current Contact Current Operating Temperature Humidity
16 High-Current Open-collector Outputs 2500VAC RMS / 3500VDC DC 60W max. 60VDC max. 1000mA max. (single output) 2000mA max. (all outputs per port) -25°C to +85°C (-13°F to 185°F) 10% to 90% RH (non-condensing)
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540 Series 32 Open-collector Outputs
The SeaI/O-540 provides 32 open-collector outputs. Each open-collector output
circuit includes a flyback diode for protection when interfacing highly
inductive loads, such as DC motors. Outputs are grouped into four eightbit
ports which share high and low voltage contacts via 3.5mm terminal blocks.
USE EXTREME CAUTION! High voltages will be present on the SeaI/O family of
products when high voltage is connected. Never handle the printed circuit
board when high voltage is connected. Never handle the printed circuit board
when high voltage signals are connected to the board.
Outputs Type Isolation Power Contact Voltage Contact Current Contact Current Environmental Operating Temperature Humidity
32 High-Current Open-collector Outputs 2500VAC RMS / 3500VDC DC 60W max. 60VDC
max. 1000mA max. (single output) 2000mA max. (all outputs per port)
-25C to +85C (-13F to 185F) 10% to 90% RH (non-condensing)
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570 Series 8 A/D Inputs, 8 Form C, Outputs, 8 Isolated Digital Inputs
Designed using the Linear Technology LTC1867 A/D chip, the SeaI/O-570 provides
eight single-ended 16-bit inputs. Additionally, the module provides eight
optically isolated inputs, and eight form C relay outputs. Perfect for a
variety of data acquisition/control and test & measurement applications, the
SeaI/O-570 includes removable screw terminals, which simplify field-wiring
connections.
Optically Isolated Inputs Type Voltage Range Isolation Input Resistance
Response Time
Form C Relay Outputs Number of Outputs Contact Rating Maximum Switching Power
Maximum Switching Voltage Maximum Carrying Current Operate Time Release Time
8 5-30VDC 2500VAC RMS / 3500VDC 6.2K Ohms in series 4 microseconds
8 1A @ 24VDC 24W 30VDC 2A 5mS max. 5mS max.
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570 Series 8 A/D Inputs, 8 Form C, Outputs, 8 Isolated Digital Inputs, Continued
A/D Inputs Number of Channels Resolution Sampling Rate Thermistor Input Mode
A/D Input Range
Software Selectable Input Configuration
Input Impedance
Input Modes
Power Power Input Expansion Power
8 single-ended
16-bits
200K/s
Biasing via onboard selectable dip switch
Two Analog Input Ranges · +/-5V (Default), +/-15V
Two Analog Reference Selections · Floating/Non-referenced (Default) or Ground
Referenced
The analog input modes and additional settings can be configured and verified
via Sealevel SeaMAX software, which includes the SeaMAX API, MaxSSD utility,
and Modbus support.”
15M ohms
Bipolar Analog input driven within voltage range above and below COM while it is held at a fixed reference. The signal is amplified across the full scale input of the A to D controller. Unipolar Analog input driven within voltage range while COM is held at a fixed reference. The signal is amplified across ½ full scale of the A to D controller.
9-30VDC via screw terminal, barrel plug, or SeaI/O expansion RJ-45
9-30VDC available via SeaI/O expansion RJ-45 connectors for I/O expansion
Environmental Operating Temperature Humidity Mechanical Dimensions
-20C to +70C (-4F to 160F) 10% to 90% RH (non-condensing)
7.61″W X 1.375″H X 5.08″D
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580 Series 32 Optically Isolated Dry Contact Inputs
SeaI/O-580 modules provide 32 optically isolated dry contact inputs with
1500VAC RMS. Use the 580 to detect contact between two externally wired field
contact points. The 580 is ideal for no voltage monitoring applications (alarm
relays, HVAC controls, relays, de-mux boards, and control systems) where dry
contacts are used to indicate an Alarm condition, the rotation direction of a
motor, etc.. Connection to real world signals is made via convenient 3.5mm
field removable screw terminal connectors.
Inputs Type Isolation Power Power Input
Expansion Power
Environmental Operating Temperature Humidity Mechanical Dimensions
32 non-polarized optically isolated dry contact inputs 1500VAC RMS
9-30VDC via screw terminal, barrel plug, or SeaI/O expansion RJ-45 9-30VDC
available via SeaI/O expansion RJ-45 connectors for I/O expansion
-40C to +85C (-40F to 185F) 10% to 90% RH (non-condensing)
7.61″W X 1.375″H X 5.08″D
Dry Contact (no-voltage) Inputs detect a contact closure between two externally wired connections. The Common terminals are all connected to one isolated ground on the 580E/580PoE board.
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580PoE
The 580 differs from other SeaI/O modules in that it is provided in both E
(Ethernet) and PoE (Power over Ethernet) versions. The 580PoE is powered
through the Ethernet port by a PoE switch that conforms to the Power over
Ethernet IEEE 802.3af standard.
In addition to using power from the Ethernet connection to power the 580, this
power is made available to the expansion connector to power additional SeaI/O
modules (See Power Options section of this manual). The 580PoE provides up to
7W to the expansion connector. This equates to 24V @ 291.7 mA, a little more
than the Sealevel TR112 power supply.
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Power Options
Base Module Power Connection
Base modules are powered from a 9-30VDC source using either the DC jack, screw
terminals or the Expansion pass-through connectors on the side of the unit.
Sealevel offers several power supply choices to make connection easy (see the
Accessories chapter at the end of this document).
SeaI/O Expansion Power Connection
Each SeaI/O product, including the expansion modules, contains an onboard
switching regulator power supply rated for 9-30VDC. For local installations
(less than 10′ apart), expansion unit power is usually supplied from the Base
unit via the pass-through connectors. The number of expansion modules that can
be driven from the Base unit depends on the power source and number/type of
expansion units. Refer to the chart below for power requirements. For
expansion modules mounted remotely (greater than 10′ apart), separate power is
required at each expansion unit. The output power available on the pass-
through connector can only supply a maximum of 1.2A to the additional units.
Supply power for expansion unites that are daisy-chained together should only
have a single connection to an external power supply made by only one
expansion unit.
SeaI/O Max Power Requirements
W-Series E-Series U-Series M-Series S-Series N-Series
SeaI/O-410
3.4W
2.9W
1.7W
1.4W
1.6W
1.4W
SeaI/O-420
4.0W
3.5W
2.3W
2.0W
2.2W
2.0W
SeaI/O-430
2.4W
1.9W
0.7W
0.4W
0.6W
0.4W
SeaI/O-440
4.5W
4.0W
2.8W
2.5W
2.7W
2.5W
SeaI/O-450
5.8W
5.3W
4.1W
3.8W
4.0W
3.8W
SeaI/O-470
3.5W
3.0W
1.8W
1.5W
1.7W
1.5W
SeaI/O-520
5.5W
5.0W
3.8W
3.5W
3.7W
3.5W
SeaI/O-530
3.4W
2.9W
1.7W
1.4W
1.6W
1.4W
SeaI/O-540
3.9W
3.4W
2.2W
1.9W
2.1W
1.9W
SeaI/O-570
4.3W
3.8W
2.6W
2.3W
2.5W
2.3W
SeaI/O-580
–
5.0W
–
–
–
–
SeaI/O-580PoE
–
5.0W
–
–
–
–
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TTL Power Requirements
W-Series E-Series U-Series
SeaI/O-462 SeaI/O-463
2.5W 2.5W
2.0W 2.0W
0.8W 0.8W
MSeries
S-Series
0.5W
0.7W
0.5W
0.7W
NSeries
0.5W
0.5W
Sample Power Calculation
A typical application for SeaI/O products would use one Base module and
several N-series units in a local expansion configuration. In this
arrangement, with power applied to the Base module through either the DC jack
or screw terminal connector and passed-through to the expansion units,
attention should be given to ensure the input power to the Base module is
adequate.
Example
Base Unit Expansion 1 Expansion 2
SeaI/O-430U SeaI/O-410N SeaI/O-440N
Power (W) 0.7 1.4 2.5
4.6W Power Required
In this application, Sealevel’s Part# TR112 “wall wart” power supply is a good
choice since it is low-cost and supplies 24VDC @ 250mA (6W).
A complete listing of recommended power supplies is provided in the
Accessories section of this manual.
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SeaMAX Application Suite
SeaMAX Overview
The SeaMAX Suite is a collection of configuration/diagnostic utilities and
software libraries that enable rapid application development. The SeaMAX API,
included in the SeaMAX Suite, provides a common API for Sealevel SeaCONNECT,
SeaI/O, eI/O and SeaDAC data acquisition modules. SeaMAX is designed to
simplify application development by requiring little knowledge of the
underlying communication protocols of these devices and replacing low-level
programming. SeaMAX is available in an unmanaged library and a wrapper library
that provides an interface to the API from managed code.
The following libraries and utilities are included in the SeaMAX Suite and are
covered in this chapter:
· MaxSSD Configuration & Diagnostics utility · Ethernet Config utility ·
SeaMAX API · SeaMAX .NET API
The SeaMAX API documentation, installed with SeaMAX, explains the usage and
API references, including function calls and enumerations. Sealevel digital
and analog I/O modules supported by SeaMAX software are designed to work with
third party applications via the SeaMAX API. To help simplify application
development, the complete API documentation and code samples are automatically
installed with the SeaMAX Suite and can be found in Windows by clicking Start
All Programs Sealevel SeaMAX Documentation. Example code is also included for
several popular languages and compilers. For convenience, Sealevel offers an
online version of the SeaMAX API documentation at https://www.sealevel.com
/seamax-api-documentation.
Please contact Sealevel technical support with any questions regarding SeaMAX
documentation: Phone : 864-843-4343
Email : support@sealevel.com
Communicating Via Modbus
Sealevel SeaI/O modules are designed to integrate seamlessly into existing
Modbus networks. The supported command set will vary depending on the SeaI/O
model number used. Specialized diagnostic commands and other RTU specific
codes are not supported. An overview of the Modbus specification for both RTU
and TCP connections is covered in detail in the interactive documentation
located on the Sealevel website at
https://www.sealevelsoftware.com/documentation/seamax/win/modbusbreakdown.html.
The official Modbus specification can be found at https://www.modbus.com/.
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SeaMAX Software Installation
Once SeaMax software is installed on your host PC you can proceed with
configuring your device. You will need the tools installed during the
configuration process. Configuration information may be found in the section
Hardware Configuration.
Do not install the Adapter in the machine until the software has been fully
installed.
Only users running Windows 7 or newer should utilize these instructions for
accessing and installing the appropriate driver via Sealevel’s website. If you
are utilizing an operating system prior to Windows 7, please contact Sealevel
by calling 864-843-4343 or emailing
support@sealevel.com to receive access to the proper driver download and
installation instructions.
Do not connect the I/O module to the host until the software is installed.
To install Sealevel Systems software, you must log in as an administrator or
have administrator privileges in Windows.
Instructions for Downloaded Software Installation
1. To obtain the most current software package from Sealevel’s website,
download from here: · SeaMAX for Windows · SeaMAX for Linux
2. Choose the link for the target operating system and click on the `Download
File’ link to download the current version.
3. Once downloaded, if you are using Windows 7 or newer operating systems,
right click on the installer executable and choose ‘Run as Administrator’. If
you are using an operating system prior to Windows 7, double click on the
executable to launch the InstallShield and initiate the software installation.
Upgrading to the current SeaI/O Software (SeaMAX)
1. Download the current SeaMAX software using the instructions from the
Software Installation section above. Please take note of the destination
directory to which it will save.
If you are using a Wireless (W-series) or Gateway or Ethernet (E-series)
SeaI/O module, skip ahead to either the Configuring a Wireless Module or
Configuring an Ethernet Module sections of this manual, before using MaxSSD.
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MaxSSD Configuration & Diagnostics Utility
The Sealevel Systems configuration utility, MaxSSD, is designed to simplify
the installation, configuration, and diagnostics of Sealevel I/O modules.
MaxSSD is a Microsoft Windows application and has been tested with Windows 7,
8.1, and 10.
Host PC Configuration Tab
When you run the MaxSSD utility (Start All Programs Sealevel Systems SeaMAX
MaxSSD Configuration Utility) it will default to the “Host PC Configuration”
tab. This tab allows the user to choose the initial communication settings for
the connected I/O device. The “COM Port” dropdown box allows the selection of
a serial COM port (from COM1 to COM256), and Ethernet (for Ethernet and
Wireless SeaI/O modules).
USB connected SeaI/O modules are installed as virtual COM ports. Using device
manager, expand “Ports (COM & LPT)” by clicking on the `+’ next to the
category, and locate the COM port for your device and use it in the dropdown
box in MaxSSD.
Once a COM port is selected, the baud rate and parity can be selected.
The baud rate and parity of the PC must match the settings of the Sealevel I/O module to be configured. The factory default settings for all Seallevel I/O modules are 9600 baud and no parity.
To communicate with a SeaI/O Ethernet or Wireless module, select “ETHERNET”
from the “COM Port” dropdown box. When Ethernet is selected, MaxSSD searches
for any SeaI/O Ethernet or Wireless modules on the network and displays their
IP addresses in the “Available Ethernet Devices” list box (not shown). When an
IP address is selected from the list box, a socket is opened to the SeaI/O
module, and it is ready for communication.
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Host PC Configuration Tab, Continued
If your module is set to a different subnet, you will need to type in the IP
address into the IP Address field displayed in MaxSSD and press Enter. MaxSSD
will try to open port 502 on that address. When the connection succeeds, it
will display the “SeaIO Configuration” tab.
If no IP address is shown when using Ethernet modules, review the previous
Hardware Configuration section, or proceed to the Troubleshooting section at
the end of this manual.
SeaI/O Configuration Tab
Once the host computer is configured correctly, the “SeaI/O Configuration” tab
becomes available. Before communicating with a SeaI/O module, the
configuration utility must determine if there is an I/O module at that slave
ID address, and if so, what type of module it is. This is the purpose of the
Get operation. To perform a Get operation, first select the slave ID to which
the module is configured. SeaI/O modules are shipped at hardware setting 0
(labeled “ADDR” on the left side of the module) and slave ID 247 by default.
All other slave ID addresses (from 1 to 246) are available. However, each
daisy chained SeaI/O module must have a unique slave ID address – no
duplicates are allowed.
Once a slave ID is selected, click the “Get SeaI/O Module Settings” button. After a short delay, the information for that I/O module should be displayed. If no information appears, verify the slave ID, host settings, and baud rates are correct and make changes, if necessary. Check the hardware settings (on the left side of the module) and try again.
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SeaI/O Configuration Tab, Continued
After the Get command is executed, the “Module Description” frame will display
the model type, description, firmware version number, interface, and I/O type.
In the example shown, the module found at slave ID 247 is a SeaI/O-420 module
with a USB (Modbus RTU) interface. The “Set Settings” and “Change Slave ID”
buttons will also be enabled for this module.
After a successful Get operation, additional tabs may be displayed in MaxSSD,
depending on the found device model. These tabs display device I/O and allow
easy configurations for all SeaMAX supported devices.
The “Broadcast to Multiple Modules” checkbox, along with the “Set Settings”
button can be used to change the baud rate and parity on multiple SeaI/O
modules at once. This function only works with SeaI/O modules connected
together via the pass-through connectors.
MaxSSD broadcasts a set data rate and set parity command to all devices on the
RS-485 bus, but only those modules listening at the current baud rate will be
able to receive and respond. For example, if you have five SeaI/O modules
chained together and two are set to 9600 bps and no parity and three are set
to 115.2k bps and the PC is set to 9600 bps, only the two modules set to 9600
bps will receive the broadcast set data rate and parity message.
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SeaI/O Configuration Tab, Continued
Ethernet (E-series) and Wireless (W-series) modules
The broadcast feature sets the Ethernet SeaI/O (E-series) module’s TCP/IP to
RS-485 translation data rate independently of the SeaI/O module itself. If you
set the data rate to 115.2K bps via a MaxSSD broadcast command, both the
RS-485 port and the Ethernet port will respond thereafter to 115.2K bps, as
expected. However, if you reset the SeaI/O module, by rotating the rotary
switch clockwise one complete revolution, the RS-485 port will reset to 9600
bps and no parity, but the Ethernet port will remain unaffected. To restore
communications, broadcast another set data rate and parity command (9600 and
no parity) via MaxSSD.
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Digital I/O Tab
The “Digital IO” tab of MaxSSD is displayed when using Sealevel I/O devices
featuring discrete inputs and outputs. It displays the device’s current input
and/or output status in an intuitive and usable manner.
When displaying SeaI/O, the “Digital IO” tab displays inputs and outputs in
groupings (or banks) of eight. Therefore, a Sealevel I/O device with 16 inputs
and 8 outputs would show two banks of inputs and one bank of outputs.
When banks of inputs are displayed, the status LEDs update on each of the
banks automatically. This allows you to actively monitor external signals.
With a bank of outputs, the output coils can be set using the buttons below
each output LED. As each coil is set, the I/O module is read. The
corresponding status LED in the “Digital IO” tab indicates the state of the
coil. In the example below, a SeaI/O module with 16 Reed relays is shown.
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A/D Inputs Tab
The “A/D Inputs” tab displays the current state of the analog-to-digital
channels for Sealevel I/O devices that feature A/D inputs. Settings are
provided for both device wide and per-channel configuration.
The “Device Configuration” selection drop-box adjusts the arrangement and
function of the A/D input channels. Input channels are displayed as banks
(groups of eight). Each channel is range configurable via the voltage range
dropdown list. Both the channel voltage range and device-wide configuration
are set on a dropdown list. There is no need to save your settings they are
automatically saved to the device as you select the various configuration
options.
“10x Hardware Gain Enabled” checkbox Indicates whether or not the onboard
hardware gain jumper is currently set. This option is not user configurable
it only reflects the status of the onboard hardware jumper settings. Set the
hardware jumper to enable this functionality, which allows smaller voltages to
be measured more accurately (e.g., a 0-1V input signal can be measured more
accurately by enabling the 10x hardware gain jumper and setting the SeaI/O-470
A/D input channel for 0-10V range).
“Show Hexadecimal Values” checkbox Displays the values returned by the A/D
converter as a hexadecimal value without converting the values to engineering
units (i.e., Amps or Volts)
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D/A Outputs Tab
The “D/A Outputs” tab is useful for manually setting the digital to analog
output voltages on applicable Sealevel I/O devices with D/A channels. A
preliminary diagnostics utility (see following page) has been provided to
verify proper hardware functionality.
The D/A outputs of the SeaI/O-470 are factory set for 0-10V. To configure the
D/A outputs for 0-5V, you will need to open the enclosure and set the correct
jumpers. Refer to the Hardware Configuration section of this manual for
instructions on opening the enclosure and accessing the correct jumpers.
To adjust a particular channel’s output voltage, drag the slider until the
desired voltage is displayed in the window on the right side. Also, you may
type the desired voltage directly into the voltage display and then confirm
your entry by pressing the `Enter’ key on your keyboard.
The output voltage will not change until the `Enter’ key is pressed or you have clicked on the window anywhere outside of the text entry field.
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A/D & D/A Diagnostics
To check basic functionality of both the A/D and D/A converters, press the
“Diagnostics Utility” button on the “D/A Outputs” tab (shown on the previous
page) and then press the “Start” button, as shown below. Any errors will be
shown in the “Results” pane. If any errors occur, please contact technical
support for further help.
Converting A/D & D/A Values
To properly use the values returned from the SeaI/O-470 module’s A/D channels,
the application program must convert the returned values to engineering units
(voltage). Likewise, the application program must output the correct value to
the I/O module’s D/A outputs to generate the desired voltage.
The conversion formulas will vary depending on how the I/O module is
configured. The formulas and their uses are covered in detail in the
interactive documentation located on the Sealevel website at
https://www.sealevel.com/seamax-api-documentation/. For ease of use, SeaMAX
functions to convert A/D and D/A values have been provided. Use of these
functions is also detailed in the SeaMAX API Documentation.
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Troubleshooting – SeaMAX
By using this software and following these simple steps, most common problems
can be eliminated without the need to call Technical Support.
1. Read this manual thoroughly before attempting to install the adapter in
your system. 2. Uninstall any previous versions of the SeaMAX software before
installing any new versions. 3. Install SeaMAX Software Suite first, before
connecting any Sealevel I/O devices. After installing the
software then proceed to adding the hardware. This places the required
installation files in the correct locations. After installing the software,
proceed with adding the hardware.
4. Confirm that all screw terminal connections are correct and secure and
that the correct cables are being used, including network cables (crossover
vs. patch cables).
5. You can use standard network patch cables (straight-through cables) to
connect SeaI/O modules together via the pass-through connectors on the left
side of the module. Crossover cables should never be used to connect two or
more SeaI/O modules together. Crossover cables should only be used to connect
an Ethernet SeaI/O module to a host without going through an Ethernet hub or
switch.
6. On SeaI/O modules, verify that the device address (slave ID) is properly
set. Refer to the Hardware Configuration section of this manual for
instructions on setting the device slave ID.
7. Use the MaxSSD utility to verify proper installation. MaxSSD is designed
to simplify the installation, configuration, and diagnostics of Sealevel
SeaI/O modules.
8. If the SeaI/O modules only sometimes respond to a Get operation or return
invalid data, you may have termination improperly set. Refer to the Hardware
Configuration section of this manual for instructions on properly setting line
termination and pull-up/pull-down resistors.
9. Refer to the Troubleshooting Ethernet Modules section on the following
page for additional steps regarding Ethernet (E-series) SeaI/O modules.
If these steps do not solve your problem, please call Sealevel Systems’
Technical Support, 864-843-4343. Our
technical support is free and available from 8:00AM-5:00PM Eastern Time,
Monday through Friday. For email support contact: support@sealevel.com.
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Mod+ Connect Mobile App
The Sealevel Mod+ Connect 2.0 app is an easy-to-use diagnostic utility that
allows you to monitor, test and troubleshoot Sealevel I/O devices using your
iOS device. Mod+ Connect 2.0 is a universal app compatible with iPhone, iPod
touch and iPad mobile devices running iOS 9 or later, with an active wireless
connection.
With Sealevel Mod+ Connect 2.0, you can:
Monitor Sealevel I/O devices on a Local Area Network (LAN) Directly interact
with the I/O on Sealevel I/O devices Troubleshoot network and communication
problems Perform equipment demonstrations
The Sealevel Mod+ Connect 2.0 app is compatible with the following Sealevel
I/O devices:
SeaI/O Ethernet and Wireless I/O modules eI/O Ethernet and PoE compact I/O
modules
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Hardware Configuration
Setting Device Address (Slave ID)
Before configuring SeaI/O modules using MaxSSD, you must first select a device
addressing method. Next, you must properly set termination and pull-up/pull-
down resistors. Finally, you must configure the SeaI/O modules one at a time
before MaxSSD and any subsequent applications (using the SeaMAX API) will be
able to successfully communicate.
SeaI/O modules have a rotary switch, labeled “ADDR,” located on the left side
of the device that is used to set the device address (slave ID). The default
position for all SeaI/O modules is position “0” (zero). Each SeaI/O module
must be set to a unique slave ID in order to properly communicate with the
host device, which can be a computer or Modbus device. The slave ID can be set
by hardware using the rotary switch, which is recommended for most users. The
slave ID can also be set in software by leaving the rotary switch at position
“0” and using MaxSSD to set the slave ID. The rotary switch has three
functions:
· Set Address (slave ID) via Hardware If the rotary switch is set to a
position between “1” and “15” (F). The SeaI/O module will then always respond
to commands issued at that slave ID. This is useful when there are fewer than
16 SeaI/O modules in a chain and the slave ID is not required to change. This
method is recommended for most users.
· Set Address (slave ID) via Software If the rotary switch is left in the
“0” (zero) position, the SeaI/O module uses a default slave ID of 247 for
communications. By using MaxSSD (or the SeaMAX libraries), it is possible to
set the slave ID to a software address between 1 and 247. This is useful when
there are more than 16 SeaI/O modules in a chain, or when the slave ID of a
module needs to be frequently changed.
· Hardware Reset If you have an existing SeaI/O module set to an unknown
slave ID or baud rate, you may wish to reset the device. If the rotary switch
is rotated clockwise one full revolution, the SeaI/O module will be reset to
factory defaults (slave ID 247, 9600 bps, and no parity).
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Hardware Configuration, Continued
A Hardware Reset will not reset the communication rate of Ethernet (E-series)
and Wireless (W-series) modules. Rotate the rotary switch clockwise one full
revolution, and then use the MaxSSD utility to broadcast a set baud rate
command to 9600 bps and no parity.
Setting Termination & Pull-Up/Pull-Down Resistors
A “stack” or “chain” of SeaI/O modules, connected via the pass-through
connectors or screw terminals on the left side of the enclosure, communicates
via an RS-485 bus, which must be properly terminated to work correctly. A set
of three dipswitches is located on the left side of enclosure, next to the
“ADDR” rotary switch. These switches control line termination and the RS-485
pull-up and pull-down resistors. The pull-up and pull-down resistors ensure
that the input ports are at a known state when not being driven by the RS-485
line. In most cases, all three of the dipswitches on each SeaI/O module should
be in the down position, except the two end modules. The first and last SeaI/O
modules in the chain should have all three dipswitches in the up (enabled)
position.
Make sure that only the first and last SeaI/O modules have line termination
enabled (up position). Improper termination settings can result in invalid
data or communication failures.
Configuring the “Base” SeaI/O Module
Once the SeaMAX Software Suite has been installed successfully and you have
decided which address (slave ID) method you intend to use, start by connecting
the first SeaI/O module to your computer. This will be referred to as the
“base” module. If you are chaining multiple SeaI/O modules together, only one
SeaI/O module in the chain can be the “base.” All other SeaI/O modules
connected to the “base” module are referred to as expansion modules. Multiple
“base” modules can be directly connected to a host computer, but expansion
modules must be connected (daisy chained) to a “base” module.
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If you are configuring an Ethernet (E-series) or Wireless (W-series) SeaI/O
module, skip ahead to the Configuring an Ethernet Module or Configuring a
Wireless Module sections for specific information on installing those modules.
For all other SeaI/O modules (U-series, S-series, or M-series), locate the COM
port by expanding the `Ports’ list in Windows Device Manager.
Start MaxSSD (Start All Programs Sealevel SeaMAX MaxSSD) and choose the
correct port (IP address or COM port) to communicate with the “base” module.
Ensure a successful Get operation (refer to the MaxSSD section on the
following pages for more information). Set the slave ID of the “base” module
using the rotary switch or software selection method discussed in the Setting
Device Address section on the previous pages. This guarantees that any
expansion modules connected next will not conflict with the “base” module.
Perform another Get operation to verify that you can communicate with the
“base” module at the new slave ID.
Configure SeaI/O modules one at a time. Set the address to a hardware slave ID
other than “0” or a software slave ID other than 247, which avoids device
conflicts during setup.
After the “base” module is successfully communicating via MaxSSD, you can
proceed with adding SeaI/O expansion modules (N-series) one at a time as
required.
If the “base” module does not respond as expected, turn the rotary switch
(ADDR) clockwise one full revolution to reset. Configure the PC to communicate
at 9600 bps and no parity and then try again.
Configuring N-Series Expansion Modules
Once you have successfully connected and communicated with a “base” module,
you can begin adding expansion modules (N-series). Connect a single expansion
module to the “base” module via the RJ45 passthrough connectors or screw
terminals on the left side of the enclosure. Expansion modules include a
convenient 5″ interconnect cable (Part# CA239) to simplify daisy-chaining
SeaI/O modules together. Alternatively, you can use standard network patch
cables to chain expansion modules to a “base” module.
The RJ45 pass-through connectors on the left side of SeaI/O modules are not
Ethernet connectors. Do not connect the ports to Ethernet enabled devices else
damage to Ethernet devices will result.
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Ensure a successful Get operation (refer to the MaxSSD section on the
following pages for more information). Set the slave ID of the expansion
module using the rotary switch or software selection method discussed in the
Setting Device Address section on the preceding pages. Perform another Get
operation to verify that you can communicate with the expansion module at the
new slave ID. Continue adding expansion modules (N-series) one at a time,
until all modules have been successfully daisychained together and respond to
a Get operation in MaxSSD. Once all SeaI/O modules are configured and
communicating successfully, they are ready to communicate with your
application.
Configuring a Wireless (W-Series) Module or Wireless Gateway
Begin by connecting power to the wireless device. The STAT LED will blink
twice to indicate that the unit is powered up in Access Point mode and is
ready to be configured to work with your wireless network. In the case of a
SeaI/O wireless module, this module will become the “base” module.
All SeaI/O wireless devices ship in Access Point mode. This allows you to
directly connect to the device for configuration using any mobile device,
laptop, or desktop computer with a wireless 802.11b/g/n compatible adapter.
Basic Wireless Configuration Overview
1. Using a wireless enabled computer or mobile device, connect to the device.
Once connected, open a browser, and navigate to the Profile page.
2. Create a network profile for your network wireless access point.
3. Restart the device.
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Wireless Configuration Details
The detailed configuration instructions that follow are for Windows 10. The
basic instructions for Windows 7 are the same. If you have any questions,
please contact Sealevel technical support at support@sealevel.com.
Begin by clicking on the network icon in the system tray to show the list of
available wireless access points (Figure 3). Connect to the access point named
“SeaIO-27XXXX”1. By default, the access point is unsecured with no password
required to connect. The module assigns an IPv4 address to your client via
DHCP. The STAT LED will light up to indicate a client has connected. (Only one
client may be connected to the SeaI/O wireless device’s access point at a
time.)
Figure 3: Connecting to SeaI/O wireless device access point
Open a web browser (such as Microsoft Edge) and navigate to the device’s
configuration web page. Depending on the platform you are using, the address
is in one of the following formats:
The IPv4 address, e.g., http://192.168.1.1/ (all platforms) The NetBIOS name,
e.g., http://SeaIO-27xxxx/ (Windows only) The mDNS name, e.g., http://SeaIO-
27xxxx.local/ (iOS only) The NetBIOS/mDNS name is equivalent to the device
name, which is configurable on the Configuration page. Note that the
terminating slash is required. Enter the username and password to access the
web page (Figure 4). The default username and password are both “seaioadmin.”
It is highly recommended that you change the username and password from the
defaults.
1 Here and elsewhere in this manual, 27XXXX refers to the last 6 characters
(i.e., last 3 octets) of the device’s unique MAC address, which is located on
the sticker.
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Figure 4 – HTTP authentication window
Use the navigation bar (on a desktop PC) or dropdown menu (on a mobile device)
to navigate to the Profiles page. Add a profile for a wireless access point
using the green “+” button. Enter the name of the access point, the security
type, and the password (if applicable). Optionally, modify the profile
priority. Restart the device by momentarily pressing the reset button on the
side or by cycling power. On subsequent boots, the device will boot into
Infrastructure Mode, indicated by the STAT LED blinking once. It will
automatically attempt to connect to the profile(s) in its list of access point
profiles in order of priority.
Your SeaI/O device should now be visible on your network. You can now access
the internal configuration page in a similar manner as before to configure the
device further as necessary.
To return to AP mode at any time after initial setup, remove power from the
unit, press the configuration button on the front of the device, and apply
power until the STAT LED blinks twice. The device will enter AP mode for the
current boot only. To reset all network and serial settings to their factory
defaults, press and hold the configuration button for 10 seconds. The STAT LED
will blink 5 times to confirm, and the device
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Device
The Device page displays all current configuration parameters, an
administration section, and a section to update the wireless adapter’s
firmware. The administration section includes buttons to restart the device
and reset to factory settings. Use the Restart Device button as a convenient
way to remotely restart the device. You will be required to restart the device
after making any changes to network settings from this web interface. This
button is equivalent to power-cycling the device using the physical reset
button or unplugging and restoring power. Use the Factory Settings Reset
button to revert all network and communication settings to their factory
defaults. This is equivalent to holding the physical configuration button for
10 seconds. If the “Enable firmware update of device” feature is enabled (see
the Configuration Page), the Firmware Update section is displayed and allows
for the wireless adapter’s firmware to be remotely updated. Selection of a new
firmware file is done with the Browse button, after which the Upload button
starts the update process. A pop-up dialog box will appear after the upload is
complete which, if the upload is successful, will prompt you to click a
Restart button to complete the update.
Figure 5 – Device Page
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Configuration
The Configuration page includes the options to change the device name and HTTP
authentication settings, as well as enable or disable firmware update-related
features.
The device name is reflected in the NetBIOS and mDNS name mentioned in the
first-time setup process. Changing this setting requires a device restart.
Change the HTTP Authentication settings to change the username and password
required to access the internal web pages.
The Firmware Update settings allow for the local device (the wireless adapter)
and Modbus-connected SeaI/O slave device firmware update features to be
enabled/disabled. Both features are disabled by default for security. To allow
updating of the local device (the wireless adapter itself), check the “Enable
firmware update of device” checkbox and click Apply. Note that the Firmware
Update panel on the Device page will be shown or hidden to reflect the value
of the “Enable firmware update of device” setting. The “Enable firmware update
of slave devices via MaxSSD” setting allows the wireless adapter to pass along
firmware updates to any SeaI/O slave device connected via RS485 to the
base/master SeaI/O device when using MaxSSD. Any change to the Firmware Update
settings take effect immediately after clicking the Apply button; no restart
is required.
Figure 6 – Configuration page
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Network
The Network page allows configuration of DHCP client settings in
Infrastructure mode, DHCP server settings in Access Point mode, and Access
Point configuration, including wireless security.
Figure 7 – Network Page
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Profiles
The profiles page shows the list of wireless access point profiles to which
the device could establish a connection. Initially there are no profiles
defined. Use the green Add (“+”) button to add a profile.
Figure 8 – Profiles Page
In the “Add Profile” window, set the SSID, Security type, Password, and
profile priority. Click the “Save” button to save your new profile. Please
note that the SSID and password fields are case-sensitive.
Figure 9 Adding a wireless profile
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Once saved, you will be able to view the profile you just created in the
“Profiles” page in the list of “Existing WiFi Profiles,” along with any
additional profiles that may currently exist. You may also delete profiles
from the list as needed by selecting one or more checkboxes and clicking
“Remove Selected Profile(s).”
Figure 10 – Profiles page with newly added profile
About
The “About” page displays copyright and contact information for Sealevel
Systems.
Figure 11 – About page
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Connecting to a Wireless SeaI/O Module with MaxSSD
Once your SeaI/O wireless module or gateway is connected to your network,
start MaxSSD (Start All Programs Sealevel SeaMAX MaxSSD) and select Ethernet
in the drop down box. Verify that the IP Address for the wireless SeaI/O
module appears in the right hand pane.
Choose the correct IP Address (if more than one is listed) and click the “SeaI/O Configuration” tab. Use the drop down box to select the appropriate Slave ID (default is 247) and the click the “Get SeaI/O Module Settings” button. You will see the description for the wireless SeaI/O module appear in the right hand frame.
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Connecting to a Wireless SeaI/O Module with MaxSSD, Continued
Set the slave ID of the “base” wireless SeaI/O module using the rotary switch
or software selection method discussed in the Setting Device Address section
(MaxSSD chapter) of this manual. This guarantees that any expansion modules
connected next will not conflict with the “base” module. Perform another Get
operation to verify that you can communicate with the “base” wireless SeaI/O
module at the new slave ID.
Configure the SeaI/O modules one at a time. Set the address to a hardware
slave ID other than “0” or a software slave ID other than 247, to avoid device
conflicts during setup.
After the “base” wireless SeaI/O module is successfully communicating via
MaxSSD, you can proceed with adding SeaI/O expansion modules (N-series). Refer
to the Configuring Expansion Modules section of this manual.
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Configuring an Ethernet (E-Series) Module
This section applies only to Ethernet (E-series) SeaI/O modules. For all other
SeaI/O modules, refer to the Configuring a “Base” SeaI/O Module and
Configuring Expansion Modules sections on the previous pages.
Verify that SeaMAX software has been installed successfully and that an
Ethernet SeaI/O module is connected directly to your computer using the yellow
crossover cable supplied with your module. This module will become the “base”
module.
All Ethernet SeaI/O modules are shipped with DHCP enabled. When you first
connect an Ethernet SeaI/O module to the network, the status LEDs on the front
of the module will blink while it searches for a DHCP server. Once it receives
an IP address, the status LEDs will remain on.
If no DHCP server is available, the Ethernet SeaI/O module will default to a
random IP address in the range 169.254.x.x. To discover the SeaI/O module’s IP
address, start the Ethernet Config utility (Start All Programs Sealevel SeaMAX
Ethernet Config) installed with SeaMAX.
Click on the “Search for SeaI/O Devices” button and the `Available SeaI/O Devices’ pane should refresh with any Ethernet or Wireless SeaI/O modules that are found on the network. Select one of the modules in the list by clicking on it. You can update the settings in the Device Network Settings pane and then confirm these changes by clicking the “Apply Changes” button. The module list should refresh, indicating that your changes were successful.
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Configuring an Ethernet (E-Series) Module, Continued
If the module does not change or respond, the PC and the module may be on
different subnets. Proceed to the “Resetting An Ethernet SeaI/O Module”
section on the following page.
Start MaxSSD (Start All Programs Sealevel SeaMAX MaxSSD) and choose the
correct IP address to communicate with the “base” Ethernet SeaI/O module.
Ensure a successful Get operation (refer to the MaxSSD section of this manual
for more information). Set the slave ID of the “base” Ethernet SeaI/O module
using the rotary switch or software selection method discussed in the Setting
Device Address section on the previous pages. This guarantees that any
expansion modules connected next will not conflict with the “base” module.
Perform another Get operation to verify that you can communicate with the
“base” Ethernet SeaI/O module at the new slave ID.
Configure the SeaI/O modules one at a time. Set the address to a hardware
slave ID other than “0” or a software slave ID other than 247, which avoids
device conflicts during setup.
After the “base” Ethernet SeaI/O module is successfully communicating via
MaxSSD, you can proceed with adding SeaI/O expansion modules (N-series). Refer
to the Configuring Expansion Modules section on the previous pages.
Resetting an Ethernet SeaI/O Module
An Ethernet SeaI/O module may become no longer visible in the module list in
the Ethernet Config utility if the Ethernet SeaI/O module has been configured
to use a different subnet than the host computer. In other cases, the Ethernet
SeaI/O module does not appear in the module list due to a DHCP discovery
failure. In either case, clicking on the “Recover Module” button (see image on
previous page) in the Ethernet Config utility will bring up the “Module Reset”
window shown below.
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Before recovery begins, make certain that the PC and Ethernet SeaI/O module
are on the same network segment they should be connected with an Ethernet
crossover cable, through a hub, or through a non-routing switch. Ethernet
SeaI/O modules are shipped with both an Ethernet patch cable (blue) and an
Ethernet crossover cable (yellow).
Enter the MAC address found on the label on the bottom of the SeaI/O
enclosure. A MAC address is made up of six pairs of hex digits separated by
dashes (i.e., xx-xx-xx-xx-xx-xx). While entering the MAC address, the
indicator to the right of the field will turn red if the MAC address entered
is invalid. Once a MAC address is successfully entered, the indicator light
will turn green, and the “Network Settings” options will be enabled.
Contact your network administrator if you are unsure of the proper network
settings to choose. If a DHCP server is available, select the “Enable DHCP
Configuration” checkbox. Otherwise, complete the network settings and click
the “Recover Module” button to complete the configuration changes.
Proceed with configuring expansion modules, explained in the previous section.
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Advanced Module Features
Advanced Feature Capability
The initial version of the firmware does not support theses Advanced Features.
These units will report their version number as “1”. Starting with version “2”
support for these Advanced Features was implemented. You may determine the
version of your SeaI/O device using the MODBUS command
FUNC_SEAMAX_GET_EXTENDED_INFO (0x66), or by viewing the device info in MaxSSD,
shown below.
In addition, the following modules do not support the Advanced Features:
1. 462 2. 463 3. 470
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Module Firmware Upgrading
This section describes the process for upgrading the firmware of the expansion
SeaI/O modules. The Wireless modules contain an additional wireless networking
engine that may be updated as well. See Configuring a Wireless Module | Device
section above for directions on upgrading the Wireless engine subsystem of
Wireless modules.
If a newer version of expansion module firmware is available, it is possible
to upgrade the firmware in the unit. This can be done through the same port
that is used to do normal communications with the unit. The exception is when
the unit is used with a wireless connection. In this case, the unit must be
directly connected to the programming computer.
Since there is required interaction between the programming PC and the SeaI/O
module being programmed, this must be done in a situation where only one
SeaI/O module is connected to the programming computer.
Once you have the new programming file this will be a file with a name
similar to your SeaI/O model number with an extension of “.hex.” As an
example, it you have a SeaI/O 420 style module, the programming file name
would be “420E.hex”.
When you are provided the file to be programmed, you will also receive the
programming program. The name of this program is SeaIOCU.exe.
Procedure
Since SeaI/OCU.exe must be executed from a command prompt, the easiest way to
use it is to copy SeaI/OCU.exe and the hex file (in this example it is
420E.hex) to a subdirectory you create. For this example, we will create a
subdirectory called c:SeaIOcu.
Click on Start, then click Run and type “cmd” (without the quotation marks and
hit enter. You will then see a command prompt (c:documents and settingsname>).
Type
Cd SeaIOcu and then press Enter
At this point, we assume the SeaI/O 420 unit is set for 9600 baud and address
247 (the default if the rotary switch is in position 0).
If you are connected either through a RS-232, RS-485, or USB connection then
when the command calls for nnn, you substitute your com port number. Note that
it MUST be 3 digits. Therefore, if your com port is com5, you will enter 005.
The command for this is therefore:
SeaIOcu /c=005 /b=9600 /a=247 420e.hex
If you are connected through an Ethernet connection then when the command
calls for iii.iii.iii.iii you substitute the unit’s IP address. Note that each
group of numbers MUST be 3 digits. Therefore, if your IP address is
192.168.42.11, you will enter 192.168.042.011. The command for this is
therefore:
SeaIOcu /i=192.168.042.011 /a=247 420e.hex
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The first thing the SeaI/O unit will do is to erase all of its flash memory
(with the exception of a small loader for the firmware). It will then start
flashing all three lights rapidly indicating it requires downloading. Once the
download starts, one light will flash as data is downloaded. Once the download
is complete, the green light will remain on. At this point, simply unplug
power to the unit and when power is re-applied, you should be operational with
the new software. In the event something about the download failed, the red
light should stay on. In this case, simply power down the unit and power it
back up. It should now be flashing all three lights rapidly. Simply perform
the SeaIOcu command as described above.
The above should only be performed if you (1) really feel the update is
required and (2) you feel confident in your ability to perform the update.
Once the firmware has been erased, you must either be able to reprogram it
locally or send it back to SeaLevel Systems, Inc. for reprogramming.
Disabling the Rotary Address Switch & Limit Software Address Range Selection
Disabling the Rotary Address Switch and Limiting Software Address Range
Selection is not available on older SeaI/O units (Before Firmware Version 2).
In addition, the following modules do not support it.
· 462 · 463 · 470
As noted earlier, rotating the rotary switch from a non-zero address to the
address zero position will reset the unit to the default state of address 247
and 9600 baud. There are many situations where this is not desirable. In the
event you wish to disable the rotary switch or simply limit the range of
software selectable addresses that may be set, you can do so by sending the
“WriteMultipleRegisters (function 0x16)” MODBUS command to the unit. Address
300 (decimal) should contain the low order byte of the lowest address the unit
will accept. Address 301 will contain the high order byte. Once this command
has been issued, the rotary switch will be completely ignored by the firmware.
To reset the unit to “normal” operation, you can issue the MODBUS “Broadcast
Reset Message (function 0x19).
This setting can also be configured through MaxSSD under the “Range
Configuration” tab, shown below on the next page.
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Limiting Expansion Port Communications Data Rate Selection
Limiting Expansion Port Communications Data Rate Selection is not available on
older SeaI/O units (Before Firmware Version 2). In addition, the following
modules do not support it:
· 462 · 463 · 470
There are situations where it is desirable to limit the range of allowable
data rates or lock down the unit to one specific data rate. This can be
performed by sending the “WriteMultipleRegisters (function 0x16)” MODBUS
command to the unit. Address 302 (decimal) should contain the low order byte
of the lower data rate the unit will accept. Address 303 will contain the high
order byte. Note that this command does not cause the rotary switch to be
ignored. Therefore, the rotary switch can be used to reset the defaults range
and set the data rate back to 9600. If this is not desirable, then you can
either set the data rate limitation and then set the address range to prevent
the rotary switch from resetting to defaults or you can write to locations 300
through 303 in one “WriteMultipleRegisters” command.
To reset the unit to “normal” operation, you can issue the MODBUS “Reset Range
Settings” (function 0x19).
This setting can also be configured through MaxSSD under the “Advanced” tab,
shown below.
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SeaI/O-463 Ribbon Cable Installation
A copy of these instructions is included with the SeaI/O-463 module and can
also be downloaded from the SeaI/O-463 product page on the Sealevel website.
Do not perform these instructions with the power connected. Be sure to follow
proper ESD procedures by grounding yourself and the SeaI/O module. .
What you will need
· SeaI/O-463 module · Phillips head screwdriver · Slotted screwdriver · 50-pin
IDC ribbon cable* (up to four)
- Ribbon cable accessories available
· CA167 40″ IDC 50-pin to IDC 50-pin ribbon cable · CA197 18″ IDC 50-pin to IDC 50-pin ribbon cable · CA135 40″ IDC 50-pin to 50-pin edge connector ribbon cable
Step 1 Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image.
Step 2 On the front right side of the module, wedge a slotted screwdriver between the top and bottom halves as shown. Pry upwards a pem in the top half must clear the metal lip in the bottom half of the enclosure.
Step 3 Remove the two screws from the metal strain relief, as shown.
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Step 4 Remove the three screws from the bottom of the module and remove the
front plate.
Step 5 Install up to four industry standard ribbon cables in the 50-pin header
connectors. A list of optional cable part numbers is listed on the previous
page.
Step 6 Replace the front plate and install the three screws in the bottom of
the module as shown.
Step 7 Replace the metal strain relief. Start both screws and tighten only
until snug. Do not over-tighten.
Step 8 Replace the top half by starting it on the left side over the
connectors and then snapping the right side down into place. Be careful not to
pinch fingers. Replace both screws on each side and then replace the terminal
block on the left side.
Step 9 Continue with the installation of the SeaI/O-463 module. The SeaI/O
Hardware Description section of this manual contains information on TTL
applications and optional accessories. The SeaMAX Application Suite section
walks you through setting up the hardware address (Slave ID) and software
installation.
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SeaI/O-470 Jumper and Dipswitch Settings
The SeaI/O-470 module ships factory configured with the D/A outputs set for
0-10V and current loop mode on the A/D inputs disabled. If you need to enable
current loop mode or set the D/A outputs to 0-5V, you will need to open the
enclosure and access the jumpers (shown on the next page).
Do not perform these instructions with the power connected. Be sure to follow
proper ESD procedures by grounding yourself and the SeaI/O module.
What you will need
· SeaI/O-470 module · Phillips head screwdriver · Slotted screwdriver
Step 1 Remove the terminal block from the left side and then remove the two
black screws from each side of the module as shown in the image.
Step 2 On the front right side of the module, wedge a slotted screwdriver
between the top and bottom halves as shown. Pry upwards a pem in the top
half must clear the metal lip in the bottom half of the enclosure. Jumpers and
dipswitch locations are shown on the following page.
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SeaI/O-470 Jumper Locations
This detail image of the right side of the SeaI/O-470 circuit board shows the
locations of the user configurable jumpers and dipswitches. Refer to the
following pages for instructions on properly configuring the jumpers and
switches. The colored boxes are shown here for clarity and are not visible on
the actual circuit board.
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D/A Settings
The (E1) and (E2) jumpers (shown in the orange boxes on the previous page)
configure the D/A outputs for 05V or 0-10V. Both channels can be configured
independently. The D/A outputs do not support negative voltages. You must also
set the correct output voltage in your application or MaxSSD. Refer to the
SeaMAX Application Suite section of this manual for help configuring software
to work with the SeaI/O-470.
A/D 10X Gain
The A/D 10X gain (E3) jumper (shown in the green box on the previous page) is
disabled at the factory. Position the hardware jumper on both pins to enable
this functionality, which allows smaller voltages to be measured more
accurately (e.g., a 0-1V input signal can be measured more accurately by
enabling the 10x hardware gain jumper and setting the SeaI/O-470 A/D input
channel for 0-10V range). You can also set the A/D input channel for 0-5V to
sense voltages smaller than 0.5V.
When the jumper is enabled, the “10X Hardware Gain” checkbox will also be
enabled on the A/D Inputs tab in MaxSSD. Refer to the SeaMAX Application Suite
section of this manual for information on using MaxSSD.
A/D and Current Loop Dipswitches
The (SW3) and (SW4) dipswitches (shown in the yellow box on the previous page)
configure the A/D inputs for current loop mode and are disabled at the
factory. Since current loop mode is differential, the corresponding dipswitch
on both (SW3) and (SW4) should be properly set (e.g., CH1′ on both dipswitches needs to be set to
ON’ to enable current loop mode).
SW3 enables the current-loop sensing resistor
SW4 ties the other half of connection to ground
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SeaI/O-570 Dipswitch Settings
The SeaI/O-570 module ships factory configured with the analog inputs set for
voltage input. If you need to enable thermistor mode, you will need to open
the enclosure and access dipswitch SW5 (shown on the next page).
Do not perform these instructions with the power connected. Be sure to follow
proper ESD procedures by grounding yourself and the SeaI/O module.
What you will need
· SeaI/O-570 module · Phillips head screwdriver · Slotted screwdriver
Step 1 Remove the terminal block from the left side and then remove the two
black screws from each side of the module as shown in the image.
Step 2 On the front right side of the module, wedge a slotted screwdriver
between the top and bottom halves as shown. Pry upwards a pem in the top
half must clear the metal lip in the bottom half of the enclosure. Dipswitch
locations are shown on the following page.
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Thermistor Switch location
On the SeaI/O-570 PCB, switch 5 (SW5) allows each of the eight A/D channels to
be individually configured for a thermistor by moving the corresponding
channel selector (1-8) to the “ON” position. This will apply a bias voltage of
+5V through a 10K Ohm resistor. Connect the thermistor between the input and
ground reference on the SeaI/O-570’s terminal block connector. This will
create a voltage divider and as the resistance of the thermistor changes so
will the voltage read by the application. Please reference the data sheet of
the chosen thermistor to calculate the measured temperature.
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Wiring Options
SeaI/O Pass-Through Connector
All SeaI/O modules include two RS-485 pass-through connectors on the left side
of the unit that are internally connected to the same pins on the screw
terminals. This offers two convenient options for adding additional expansion
modules. For connecting several SeaI/O modules together in a “stack,” all
N-series expansion modules ship with an expansion and strap kit (Part# KT122)
that includes four metal straps, four #4-40 screws, and a 5″ RJ45 RS-485
interconnect cable (Part# CA239). The metal straps allow you to securely
connect multiple SeaI/O modules together. The interconnect cable can be used
to connect SeaI/O modules together via the RJ45 pass-through connectors,
providing an easy method to cascade RS-485 signals and power from one module
to the next. For expansion modules that are less than ten feet from a base
unit, a standard RJ45 CAT5 patch cable (“straightthrough”) may be used. For
SeaI/O modules greater than ten feet apart, use twisted-pair cable connecting
the data lines to the screw terminals instead. If RJ45 connectors are
preferred, be sure to connect only the data lines (pins 4 and 5).
When using standard CAT5 patch cables to connect modules less than ten feet
apart, ensure the cables are wired “straight-through.”
Do not connect network crossover cables to the pass-through connectors, else
damage to equipment may result.
Modules greater than ten feet apart must have separate power supplies. Refer
to the Power Options section of this manual for recommendations.
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I/O Wiring SeaI/O-410, 420, 430, 440, and 450 Modules
Optically isolated inputs are arranged such that each group of four shares a
single common. The four I/O points and shared common are connected via a five-
position removable screw terminal. Input voltage range is 530VDC. Like the
inputs, each group of four Reed relays also shares a single common and
connects via a fiveposition removable screw terminal. Form C Relay outputs are
arranged such that each group of two relays shares a common. The NC and NO
contacts of each relay along with the common are brought out via a
fiveposition removable screw terminal.
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I/O Wiring SeaI/O-462 and 463 Modules
The SeaI/O-462 and SeaI/O-463 use 74ABT245 octal bi-directional transceivers
to provide TTL input/output capabilities and can sink 64mA and source 32mA.
Each bit is pulled to +5V through a 10K ohm pull-up resistor to ensure each
bit is at a known state when not driven. The maximum output power is +5V @ 1A
(5W).
SeaI/O-462 DB-78F Connectors
The SeaI/O-462’s 96 digital I/O channels are brought out to two DB-78 Female
connectors on the front of the enclosure (pinout shown below). Each connector
provides 48 bits of digital I/O divided into six eight-bit ports. Each port
may be individually configured via software command as an input or an output.
Bits 1-48
Bits
A1
B1
C1
A2
B2
C2
D0
75
38
18
10
30
2
D1
76
37
17
9
29
1
D2
77
36
16
8
28
22
D3
78
35
15
7
27
21
D4
59
34
14
6
26
40
D5
39
33
13
5
25
60
D6
20
32
12
4
24
61
D7
19
31
11
3
23
62
Bits 49-96
Bits
A3
B3
C3
A4
B4
C4
D0
75
38
18
10
30
2
D1
76
37
17
9
29
1
D2
77
36
16
8
28
22
D3
78
35
15
7
27
21
D4
59
34
14
6
26
40
D5
39
33
13
5
25
60
D6
20
32
12
4
24
61
D7
19
31
11
3
23
62
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Power & Commons
+5V
63, 74
Commons 41 58, 64 73
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SeaI/O-462 Optional Cable (Part# CA237) Pinout
For easy connection to industry-standard solid-state relay racks, Sealevel
manufactures a 6′ cable, Part# CA237, that terminates the DB-78 to two
industry standard 50-pin header connectors. Two cables and a SeaI/O unit can
be order together as a kit using Part# 462x-KT. The pinout for the two 50-pin
headers is shown below.
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SeaI/O-463 50-Pin Header Connectors
The SeaI/O-463’s 96 digital I/O channels are accessed via four industry-
standard 50-pin header connectors. Each header provides 24 bits of digital I/O
divided into three eight-bit ports. Each port may be individually configured
via software command as an input or an output.
You will need to open the SeaI/O-463’s enclosure to access the four header
connectors: P2, P3, P4, and P5. The connector designators are silk-screened
onto the PCB for easy identification. Once cables are connected to the
headers, route them through the opening in the front of the enclosure, attach
the included strain-relief bracket to secure the cables and reassemble the
enclosure. Refer to the ribbon cable installation instructions included with
the SeaI/O-463.
Each of the four 50-pin connectors has the following pinout, which is
compatible with a wide variety of industrystandard solid-state relay racks:
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I/O Wiring SeaI/O-470 Modules A/D Wiring Connections
The SeaI/O-470 supports single-ended, differential, and current loop A/D
inputs. Single-ended and differential modes can be configured in software.
Current loop mode requires configuring dipswitches inside the enclosure. Refer
to the Hardware Configuration section of this manual for instructions on
configuring the current loop dipswitches. The SeaI/O-470 can be configured for
up to sixteen 12-bit single-ended A/D inputs. Each input is referenced to a
common ground. The user selectable voltage ranges are 0-5V, 0-10V, +/-5V, and
+/-10V.
The SeaI/O-470 can be configured for up to eight 12-bit differential A/D
inputs. The inputs are not referenced to ground. The user selectable voltage
ranges are 0-5V, 0-10V, +/-5V, and +/-10V.
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The SeaI/O-470’s A/D channels can also be configured to provide up to eight
12-bit current loop inputs. Each input has two terminals one positive and
one negative. The input current range is 0-20mA for interfacing commonly used
4-20mA devices. The dipswitches inside the enclosure must be properly
configured for each current loop input.
D/A Wiring Connections
The SeaI/O-470 provides two 12-bit D/A output channels, configured for 0-10V.
0-5V mode requires different jumper settings inside the enclosure. Refer to
the Hardware Configuration section of this manual for instructions on
configuring the D/A jumpers. The SeaI/O-470 module’s D/A output channels can
be independently configured for 0-5V or 0-10V. The D/A outputs do not support
negative voltages.
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Digital I/O Wiring Connections
The SeaI/O-470 modules include eight optically isolated inputs that are
arranged such that each group of four inputs shares a single common. The four
I/O points and shared common are connected via a five-position removable screw
terminal.
The SeaI/O-470 modules provide eight open-collector digital outputs. The
outputs do not source any current and must be connected to an external power
source, max 30VDC. The outputs act as a switch and the circuit is open until
energized. When the output circuit is energized in software, the output sinks
the current to ground, closing the circuit.
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I/O Wiring SeaI/O-520 Modules
Optically isolated inputs are arranged such that each group of two shares a
single common. The four I/O points and shared common are connected via a six-
position removable screw terminal. Input voltage range is 5-30VDC. Unlike the
inputs, each Form C relay has an individual common. The NC and NO contacts of
each relay along with the commons are brought out via a six-position removable
screw terminal.
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I/O Wiring SeaI/O-530 and 540 Modules
The SeaI/O-530 modules include 16 optically isolated inputs that are arranged
such that each group of four inputs shares a single common. The four I/O
points and shared common are connected via a five-position removable screw
terminal.
The SeaI/O-530 and 540 modules provide 16 or 32 open-collector outputs. The
outputs do not source any current and must be connected to an external power
source, max 60VDC, through the Vin pin locations. Each output acts as a switch
and the circuit is open until energized. When the output circuit is energized
in software, the output sinks the current to ground, closing the circuit.
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I/O Wiring SeaI/O-570 Modules
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Floating Signal Sources
A floating, non-referenced signal source is a signal that is not connected in
any fashion to the building ground system but rather has an isolated ground
reference point. Examples of floating signal sources are outputs of
transformers, thermistors, battery-powered devices, and opto-isolator outputs.
To measure these devices the ground reference point must be connected to the
analog ground reference of the SeaI/O-570 as shown in the above schematic.
Without this connection, the signals will float, and an accurate measurement
is not possible. The SeaI/O-570 is configured to measure floating, non-
referenced signals by default.
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Ground-Referenced Signal Sources
A ground-referenced signal is a signal that is connected in some fashion to
the building system ground and therefore is already connected to a common
ground point with respect to the SeaI/O-570. Examples would be non-isolated
outputs of instruments and devices that are connected to the same building
power system as the SeaI/O-570. The difference in ground potential between two
devices connected to the same building power system is typically 1mV to 100mV
and can be much higher with improper power system grounding. This ground
potential difference can show up as a measurement error without using the
proper measurement connections. The above connection scheme is designed to
eliminate this ground potential difference from the measurement.
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I/O Wiring SeaI/O-580 Modules
The 580E/580PoE optically isolated dry-contact inputs are arranged such that
each input has a dedicated common terminal. The Common terminals are all
connected to one isolated ground on board. Each dry contact (no-voltage) input
detects a contact closure between two externally wired connections. Four (4)
input/common pairs are connected via an eight-position removable screw
terminal connector, and there are eight (8) connectors for a total of 32
inputs.
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Connector Pin Outs
SeaI/O (RS-232) S-Series Modules
SeaI/O S-Series (RS-232) modules have an RJ45 connector on the face of the
enclosure. Each S-series module includes a kit (Part# KT119) to convert the
RJ45 RS-232 pin out to a standard DB9 RS-232 pin out. The kit ships with a DB-
9F to RJ45 modular adapter (Part# DB109) with RS-232 pin out and a standard 7′
CAT5 patch cable (Part# CA246). This kit allows SeaI/O S-series modules to be
easily connected to a standard DB9 RS-232 serial port. For other interfacing
options, the RJ45 serial pin out is shown below.
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Mounting Options
SeaI/O Mounting Kit (Part# KT122)
Expanding your I/O count is as simple as adding NSeries expansion units to the
Base SeaI/O module (or other N-series modules). Each N-Series module includes
an expansion and strap kit (Part# KT122), which includes a 5″ CAT5
interconnect cable, four metal straps, and four #4-40 metal screws. The image
shows a SeaI/O stack configuration using the expansion kit.
DIN Rail Mounting (Part# DR104)
All SeaI/O modules are available with a factory-installed DIN-rail mounting
clip. Alternatively, DIN-rail mounting clips can be ordered as a field upgrade
kit (Part# DR104). The bracket with clip is easily attached using two included
4-40 Phillips head machine screws.
Table/Wall Mounting (Part# KT123)
The flush mount bracket kit (Part# KT123) is extremely versatile and can be
used to mount SeaI/O modules from the top, bottom, or back edge. Individual
modules or a stack of SeaI/O modules can be mounted flat to a tabletop,
underneath a counter, or inside an enclosure. The kit can be used to mount
SeaI/O modules flat to a wall, or along the back edge, similar to DIN-rail
mounting options.
Universal Mounting Bracket (Part# KT125)
The universal mounting bracket (Part# KT125) can be used as a “backpack” to
mount power supplies and other devices to SeaI/O modules. The bracket has
holes for both 75mm and 100mm VESA mounting options. The universal arrangement
of slots and holes accept bolt sizes to M4 and can be used for virtually any
mounting configuration.
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SeaLATCHTM USB
SeaI/O USB modules integrate a SeaLATCH USB port, which is fully compatible
with standard USB cables. When used with the included USB cable (Part# CA356)
with a SeaLATCH USB type B connector, the metal thumbscrew provides a secure
metal-to-metal connection to the module and prevents accidental cable
disconnection.
Sealevel incorporates SeaLATCH locking USB ports on many USB hubs and I/O
devices. Accidental cable disconnection is the most common point of failure
with USB industrial I/O devices and SeaLATCH cables and connectors prevents
that while being fully compatible with standard USB cables.
Examples of the isolated 7-port USB hub (Part# SeaI/O-270U) with SeaLATCH
equipped Sealevel I/O devices are shown below.
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SeaLATCH Locking USB Cables
SeaLATCH USB Connectors
SeaLATCH locking USB cables integrate a small thumbscrew into each USB
connector. SeaLATCH USB cables are fully interchangeable with standard USB
cables. The thumbscrew provides a secure metalto-metal connection preventing
accidental disconnection. SeaLATCH USB cables are available in three
configurations.
72″ USB cable with SeaLATCH type B and standard type A connectors (Part#
CA356)
The CA356 is a 72″ USB cable with a SeaLATCH type B connector and a standard
USB type A connector. This cable provides a secure connection between Sealevel
products with a SeaLATCH type B port and legacy USB type A ports. The CA356 is
included with Sealevel devices with a SeaLATCH type B port.
72″ USB cable with both SeaLATCH type A and type B USB connectors (Part#
CA332)
The CA332 is a 72″ cable with both SeaLATCH type A and B connectors. This
cable secures both ends of the cable to devices with SeaLATCH USB ports and
offers complete protection against accidental cable disconnection.
72″ USB cable with standard type B and SeaLATCH type A connectors (Part#
CA355)
The CA355 is a 72″ cable with a standard USB type B and a SeaLATCH type A
connector. This cable provides a secure connection between legacy USB devices
and Sealevel products with a SeaLATCH type A port, such as the isolated USB
hub (Part# 270U).
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Accessories
Power Supplies US Options
SeaI/O 120VAC to 24VDC @ 500mA Wall Mount Power Supply (Part# TR109)
The TR109 is a wall wart style power supply capable of powering one or more
SeaI/O modules at 120VAC input and 24VDC output at 500mA.
100-250VAC @ 2.7A Desktop Power Supply with US Power Cord (Part# TR108-US)
Perfect for powering a Relio R1100 system or a stack of SeaI/O modules, the
TR108-US is a desktop style power supply rated for 100-250VAC input and 24VDC
output at 2.7 amps. It includes a US power cord (Part# CA248).
100-240VAC to 24VDC @ 300mA DIN Rail Power Supply (Part# PS101)
The PS101 is an AC/DC DIN rail mount power supply that accepts 100-240VAC
input and outputs 24VDC at up to 300mA (7.5W).
100-240VAC to 24VDC @ 2.1A DIN Rail Power Supply (Part# PS103)
The PS103 is an AC/DC DIN rail mount power supply that accepts 100-240VAC
input and outputs 24VDC at up to 2.1A (50W).
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International Options
100-250VAC @ 2.7A Desktop Power Supply with US Power Cord (Part# TR108-US)
(Part# TR108-AU)
100-250VAC to 24VDC 36W 1.5A “Desktop” Power Supply with 1.3mm Plug, includes
(CA187) “AS 3112” 6′ Australian Power Cord
100-250VAC @ 2.7A Desktop Power Supply with US Power Cord (Part# TR108-US)
(Part# TR108-EC)
100-250VAC to 24VDC 36W 1.5A “Desktop” Power Supply with 1.3mm Plug, includes
(CA188) “Schuko” 6′ Continental European Power Cord
100-250VAC @ 2.7A Desktop Power Supply with US Power Cord (Part# TR108-US)
(Part# TR108-UK)
100-250VAC to 24VDC 36W 1.5A “Desktop” Power Supply with 1.3mm Plug, includes
(CA189) “BS 1363” 6′ UK Power Cord
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100-250VAC @ 2.7A Desktop Power Supply with US Power Cord (Part# TR108-US)
(Part# TR108)
100-250VAC to 24VDC 36W 1.5A “Desktop” Power Supply with 1.3mm Plug, requires
IEC country-specific Power Cord
Mounting Options
Expansion and Strap Kit (Part# KT122)
Included with all N-series expansion modules, the KT122 expansion and strap
kit has four metal straps, four #4-40 screws, and a CA239 RS-485 interconnect
cable. The metal straps allow you to connect a Relio R1100 system and multiple
SeaI/O modules together in a stack. The CA239 interconnect cable can be used
to connect two SeaI/O modules together via the RJ45 connectors. This provides
an easy method to cascade RS-485 signals, and power and ground from one module
to the next.
Flush Mount Bracket Kit (Part# KT123)
The KT123 flush mount bracket kit is extremely versatile and can be used to
mount Relio R1000 computers and SeaI/O modules from the top, bottom, or back
edge. R1000 systems and SeaI/O modules can be mounted flat to a tabletop,
underneath a counter, or inside an enclosure. The KT123 can be used to mount
the enclosures flat to a wall, or along the back edge, similar to DIN-rail
mounting options.
Universal Mounting Bracket (VESA) (Part# KT125)
The KT125 universal mounting bracket is a versatile way to mount SeaI/O data
acquisition modules to walls and under counters. It can also be used as a
backpack to mount other devices to SeaI/O modules and Relio R1000 systems. The
KT125 has holes for both 75mm and 100mm VESA mounting options. The universal
arrangement of slots and holes accept bolt sizes to M4 and can be used for
virtually any mounting configuration.
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Mounting Options, Continued
DIN Rail Mounting Clips (Part# DR104)
The DR104 DIN rail assembly mounts to the rear of SeaI/O modules, Relio
R1000-series embedded I/O servers, and the SeaLINK 4103 Ethernet serial
adapter. The rugged plastic clip securely mounts products to all common
profiles of 35mm DIN rail (i.e., Top Hat rail) and is compatible with A-series
mounting rails. For convenient field installation and service, the DR104
locates Sealevel I/O devices near the industrial control equipment on the DIN
rail.
1U 19 Inch Rack Tray (Part# RK1U)
The RK1U is a 1U rack tray for conveniently mounting your Sealevel I/O
products. Perfect for SeaI/O modules, Ethernet serial servers, and USB SeaLINK
devices. The tray is standard 19 inches wide, 1U (1.75 inches) tall, and 10.7
inches deep. The rack tray mounts using existing rack mounting hardware
supplied with the rack.
2U 19 Inch Rack Tray (Part# RK2U)
Use this rack tray for conveniently mounting your Sealevel I/O products.
Perfect for SeaI/O modules, Ethernet serial servers, and USB SeaLINK devices.
Adjustable clamp, Part# RK-CLAMP, is available to hold equipment firmly in
place. The tray is standard 19 inches wide, 2U (3.5 inches) tall, and 14.5
inches deep. The rack tray mounts using existing rack mounting hardware
supplied with the rack.
19 Inch Rack Tray Clamp (Part# RK-CLAMP)
Adjustable clamp used to secure Sealevel I/O products in 2U, 3U and 4U 19 rack
trays. Includes mounting hardware.
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Cabling Options
RS-485 Interconnect Cable, 5 in Length (Part# CA239)
The CA239 interconnect cable can be used to connect two or more SeaI/O modules
together, or a Relio R1100 system to a SeaI/O expansion module via the RJ45
connectors. This provides an easy method to cascade RS-485 signals, and power
and ground from one enclosure to the next. The CA239 is included in the KT122
expansion and strap kit which provides an easy method to strap two or more
SeaI/O modules together in a stack.
CAT5 Patch Cable, 7′ in Length (Part# CA246)
7′ Blue Ethernet Patch Cable. Can be used to connect SeaI/O Ethernet modules
to a hub (included with 4xxE SeaI/O Ethernet modules). Can be used to connect
SeaI/O RS-232 modules to both Sealevel and standard RS-232 serial ports
(included with 4xxS SeaI/O RS-232 modules as part of p/n: KT119). Optionally,
it can be used as an RS-485 interconnect cable to cascade additional SeaI/O
modules via the RS-485 In/Out ports on the side of SeaI/O modules
CAT5 Crossover Cable, 7′ in Length (Part# CA251)
7′ Yellow Crossover Cable. Used to connect SeaI/O Ethernet modules directly to
a computer’s Ethernet port without having to go through a hub or switch
CAT5 Patch Cable, 10′ in Length (Part# CA247)
10′ Blue Ethernet Patch Cable. Can be used to connect SeaI/O Ethernet modules
to a hub or can be used as an RS-485 interconnect cable to cascade SeaI/O
modules via the RS-485 In/Out ports.
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Cabling Options, Continued
USB Type A to USB Type B, 72 in Length – Device Cable (Part# CA179)
The CA179 is a 72 USB device cable that connects USB peripherals with a Type B
connector to the Type A connector on a host computer. The CA179 is USB 2.0
compliant and is compatible with USB 1.1 and 1.0 devices.
SeaLATCH USB Type A to SeaLATCH USB Type B Device Cable, 72 in Length (Part#
CA332)
The CA332 is a USB device cable with SeaLATCH USB type A and type B
connectors. This optional 72 inch cable is ideal for use with Sealevel’s
optically isolated 7-port USB hub (SeaI/O-270U). SeaLATCH USB cables are fully
interchangeable with standard USB ports.
USB Type A to SeaLATCH USB Type B Device Cable, 72 in Length (Part# CA356)
The CA356 is a USB device cable with a SeaLATCH USB type B connector and
standard USB type A connector. This 72 inch cable is included with all
Sealevel USB products with an integrated SeaLATCH USB type B port. SeaLATCH
USB cables are fully interchangeable with standard USB cables.
SeaLATCH USB Type A to USB Type B Device Cable, 72 in Length (Part# CA355)
The CA355 is a USB device cable with a SeaLATCH USB type A connector and
standard type B connector. This optional 72 inch cable is ideal for use with
Sealevel’s optically isolated 7-port USB hub (SeaI/O-270U). SeaLATCH USB
cables are fully interchangeable with standard USB cables.
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Cabling Options, Continued
SeaI/O DB9 Female to RJ45 Adapter (RS-232 Pinout) and CAT5 7′ Patch Cable
(Blue) (Par# KT119)
The KT119 includes a modular adapter with a DB9 female connector that plugs
directly into any standard DB9 RS-232 serial port and converts it to an RJ45
connection. Designed to easily connect SeaI/O RS-232 devices to any standard
serial port via standard CAT5 patch cables. The KT119 ships with one DB9
female to RJ45 adapter, Item # DB109, and a 7′ CAT5 patch cable, Item # CA246.
SeaI/O DB9 Female to RJ45 Adapter (RS-422 Pinout) and CAT5 7′ Patch Cable
(Blue) (Part# KT120)
The KT120 includes a modular adapter with a DB9 female connector that plugs
directly into any Sealevel RS-422 device and converts it to an RJ45
connection. Designed to easily connect SeaI/O RS-485 devices to any Sealevel
RS-422 serial port via standard CAT5 patch cables. The KT120 ships with one
DB9 female to RJ45 adapter (RS-422 pinout), Item # DB110, and a 7′ CAT5 patch
cable, Item # CA246.
SeaI/O DB9 Female to RJ45 Adapter (RS-485 Pinout) and CAT5 7′ Patch Cable
(Blue) (Oart# KT121)
The KT121 includes a modular adapter with a DB9 female connector that plugs
directly into any Sealevel DB9 RS-485 serial port and converts it to an RJ45
connection. Designed to easily connect SeaI/O RS-485 devices to any Sealevel
RS-485 serial port via standard CAT5 patch cables. The KT121 ships with one
DB9 female to RJ45 adapter (RS-485 pinout), Item # DB111, and a 7′ CAT5 patch
cable, Item # CA246.
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Appendix A Handling Instructions
SAFETY INSTRUCTIONS
· Read these instructions completely. Keep these instructions. · Do not use or
install this apparatus near water. Clean only with a dry cloth. · This
apparatus is not intended for outdoor use. It is intended for indoor use only.
· This apparatus is not intended for use in hazardous (classified) locations.
· This apparatus has no user serviceable parts inside. · Install this
apparatus in accordance with all local and national electrical wiring codes.
ESD Warnings
Electrostatic Discharges (ESD)
A sudden electrostatic discharge can destroy sensitive components. Proper
packaging and grounding rules must therefore be observed. Always take the
following precautions:
· Transport boards and cards in electrostatically secure containers or bags. ·
Keep electrostatically sensitive components in their containers, until they
arrive at an
electrostatically protected workplace. · Only touch electrostatically
sensitive components when you are properly grounded. · Store electrostatically
sensitive components in protective packaging or on anti-static mats.
Grounding Methods
The following measures help to avoid electrostatic damages to the device:
· Cover workstations wit
References
- 9780070375093 | HVAC Controls and Systems | Knetbooks
- Sealevel - I/O & Computing Products, Engineering and Manufacturing
- FAQs - Sealevel
- Sealevel Products - Sealevel
- eI/O Ethernet I/O Modules - Sealevel
- Software: Sealevel Mod+ Connect 2.0 - iOS - Sealevel
- The Modbus Organization
- Sealevel - I/O & Computing Products, Engineering and Manufacturing
- SeaMAX API Documentation - Sealevel
- SeaMAX API Documentation - Sealevel
- Interfacing Analog Signals to SeaI/O-570 Modules - Sealevel
- Overview of Sealevel Software - Sealevel
- Software: SeaMAX - Linux - Sealevel
- Software: SeaMAX - Windows - Sealevel
- Modbus Function by Sealevel Model Number
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