JBC HD Heavy Duty Station Instruction Manual

: June 5, 2024
: JBC

Table of Contents

Packing List
Connections
Features
Peripherals
Troubleshooting
Operation
Stand
Sealing Plug Replacement
Compatible Tools
CLM Features
Maintenance
Safety
Specifications
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

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INSTRUCTION MANUAL

HD
Heavy Duty Station

This manual corresponds to the following references:

Packing List

The following items are included:
HDE-9D (100V)
HDE-1D (120V )
HDE-2D (230V)

| HDU Control Unit ………. 1 unit
---|---
| Stand ………………………….. 1 unit
Ref. HD-SE
| HD Purpose
Handle ………………………. 1 unit
Ref. T470-FA
| ESD Tip Cleaner ……….. 1 unit
Ref. CL8499
| Sponge ………………………. 1 unit
Ref. S0354
| Cartridge Holder…………. 1 unit
Ref. SCH-A
| Stand Cable ……………… 1 unit
Ref. 0024227
| Power Cord ……………….. 1 unit
Ref. 0024077 (100V)
0023717 (120V)
0024080 (230V)
| Manual ………………………. 1 unit
Ref. 0028206

Connections

Features

Peripherals

Join the station port with 1 module and 1 pedal. See the compatible peripherals below:
Use this foot switch to enable/disable a module or make the tool enter/exit Sleep mode.
If you do not have a module, you can link up the P-305 Pedal Kit to the tool port.
HDE Work Screen
The HDE offers an intuitive user interface that provides quick access to station parameters.
Default PIN: 0105

| Set the station parameters
---|---
| Set the tool parameters
| Display the hours worked in each cycle
| Consult/modify the links of the peripherals connected to the station with the port they are connected to.
| It is possible to choose the language from a list.
| Allows you to carry out an overall station reset restoring all the parameters to their default values.

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com
Advanced Functionalities

| It provides detailed graphics of tip temperature and power delivery in real-time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
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| Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating ramp-up rate of the tool to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully conﬁ durable soldering proﬁ les can be stored.
| Get greater quality and control in your production. Manage your whole soldering process remotely in real-time. For more information see www.jbctools.com/webmanager.html.
| Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
| Station update
Download the JBC Update File from www.jbctools.com/software.html
Insert the USB flash drive with the file downloaded to the station.

System notifications
The following icons will be displayed on the screen’s status bar.

| USB ﬂash drive is connected.
---|---
| Station is controlled by a PC.
| Station is controlled by a robot.
| Station software update. Press INFO to start the process.
**| Warning.
Press INFO for failure description.
×**| Error.
Press INFO for failure description, the type of error, and how to proceed.

Soldering Net
Remotely manage and monitor as many stations as your Windows PC can handle.

Download the JBC Software Manager and the user manual from jbcnet.solutions
Connect the stations via USB-B connector and the PC will automatically detect them
The notification will be displayed on the station.

Functions:

– Set all the station parameters from your PC.
– Organize groups of stations and set all their parameters at the same time.
– Store-specific configurations for later uses.
– Analyze the soldering graphics of the stations on your PC and export them.

Operation

The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.

When the tool is lifted from the stand the tip will heat up to the selected temperature.| When the tool is in the stand, the temperature falls to the preset Sleep temperature.| After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
| |

Tools Menu:
· Set temperature limits
· Select temperature levels| Tools Menu:
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)| Tools Menu:
· Set Hibernation delay
(from 0 to 60 min or no hibernation)

Stand

Changing Cartridges

Removing

Loosen the screw. Place the Soldering Iron in the extractor and remove the cartridge.

Inserting
Insert the cartridge and press slightly to the mark*.

Once the cartridge is properly inserted we recommend tightening the screw to prevent it from turning.
Important: It is essential to insert the cartridges as far as the mark for a proper connection.

Sealing Plug Replacement

The sealing plug prevents undesirable flux vapors or particles from entering inside the tool. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to a vertical position.
Note: Choose the correct sealing plug depending on your handle model.

Handle ref:
Sealing plug ref.: | T245 / T470
OB2000| T210
OB1000
---|---|---

**** Before replacing the sealing plug, unplug the power supply and make sure the device is not hot.

Removing Sealing Plug
Enter, not deeper than 8mm, a small shaft or screwdriver, lift and pull the sealing plug. Never use a cartridge to do
**Mounting Position

Note: The chamfered side has to be positioned towards the handle.
**

Inserting Sealing Plug
Push the sealing plug inside the handle until the sealing plug and handle edges are aligned.

Compatible Tools

T470 Handles for Heavy Duty
For intensive soldering jobs requiring continued high thermal power. They feature a non-slip-grip with good thermal insulation and a screw that fixes the cartridge and prevents rotation.
Standard HD Iron with anti-slip grip
Ref. T470-A 1,5m (4.9ft) cable
Ref. T470-SA 3m (9.8ft) cable
Thermal Insulator HD Iron with soft grip
Ref. T470-FA 1,5m (4.9ft) cable
Ref. T470-MC 3m (9.8ft) cable 60 mm
Tri-lobed HD Iron with anti-slip grip
Ref. T470-ZA 1,5m (4.9ft) cable

Nitrogen HD Iron with anti-slip grip
Ref. T470-NA 1,5m (4.9ft) cable
The MNE Nitrogen Flow Regulator is required. Only used with a DN-SE stand.

HD Thermal Tweezers
Ref. HT470-A
Only used with two HDE-D control units and an HDT-SD stand.
Use C470 Cartridge range.
Find the model that best suits your soldering needs in www.jbctools.com

CLM Features

Improve thermal transfer by cleaning the tip after each solder joint.

Tapping:

Tap to remove excess solder.
Wiping:
Use the slots to remove remaining particles.

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool.

Clean the station screen with a glass cleaner or a damp cloth.
Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.

Periodically check all cables and tubes.

Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
Press the new fuse into the fuse holder and replace it in the station.

Safety

**** It is imperative to follow safety guidelines to prevent electric shock, injury, fire, or explosion.

Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
Do not work on electrically live parts.
The tool should be placed on the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool, and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
Do not leave the appliance unattended when it is on.
Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
Avoid flux coming into contact with skin or eyes to prevent irritation.
Be careful with the fumes produced when soldering.
Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
Utmost care must be taken with liquid tin waste which can cause burns.
This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
Maintenance must not be carried out by children unless supervised.

Specifications

HD
Heavy Duty Station
Ref.: HDE-9D 100V 50/60Hz. Input fuse: 4A. Output: 42V.
Ref.: HDE-1D 120V 50/60Hz. Input fuse: 4A. Output: 42V.
Ref.: HDE-2D 230V 50/60Hz. Input fuse: 2A. Output: 42V.

– Output Peak Power:
– Temperature Range:
– Idle Temp. Stability (still air):
– Temp Accuracy: ±- Temp Adjustment: ±5
– Tip to Ground Voltage/Resitance:
– Ambient Operating Temp.:
– Connections:
– Control Unit Dimensions:
– Total Net Weight:
– Total Package Dimension / Weight: (L x W x H) 1
Complies with CE standards.
ESD safe.| 250W
90 – 500 °C / 190 – 932 °F
±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001F)
: ±3% (using reference cartridge)
: ±50ºC / ±90ºF Through station menu setting Meets and exceed
ANSI/ESD S20.20-2014 IPC J-STD-001F 10 – 50 ºC / 50 – 122 ºF
USB-A / USB-B / Peripherals connectors
RJ12 connector for Robot
232 x 148 x 120 mm / 9.13 x 5.83 x 4.72 in
5.37 kg / 11.84 lb
368 x 368 x 195 mm / 6.19 kg
14.49 x 14.49 x 7.68 in / 13.65 lb
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Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here:https://www.jbctools.com/productregistration/ within 30 days of purchase.
** This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. a manuales – color gris
**

www.jbctools.com
0028206-0322