Gude DE GOA 65L Masonry chaser Instructions

DE GOA 65L Masonry chaser
Instruction Manual

Please read carefully these operating instructions before putting the machine into operation.
A.V. 2 Reprints, even partial, are subject to approval. Technical changes reserved.

Marking

Product safety, prohibitions:

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The product corresponds to the appropriate norms of the European Community.| Keep in a safe distance from inflammable sources

Prohibitions, warning:

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Prohibition of extinguishing with water| Warning/ Attention

Warning:

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Warning against health-harmful fumes| Warning against substances supporting fire formation and spreading

Warning, Instructions:

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Warning against dangerous electric voltage| Warning against substances threatening the environment

Instructions:

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Use hearing protection| Use safety boots

Environment:

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Do not throw waste into the environment but dispose of it properly.| Packing cardboard material may be delivered to collecting centers designed thereto.
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Faulty and/or for-disposal-designed electric or electronic devices  must be delivered to collecting centers designed thereto| Der Grüne Punkt –Duales System Deutschland AG

Package:

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Protect against humidity| This side up

Device

GOA 65 L device for oil trapping and suction
Oil change and oil suction in one device, mobile, practical, and spaceundemanding. With a swivel trapping bath with an integrated screen, 2 fixed and 2 swivel wheels. Compact construction and very simple handling, with a shifting handle, 3 different sensing heads for oil suction with a sensing head 70 cm long, 2 flexible sensing heads (Ø of the tube of 6/8 mm), and 1 metal sensing head (Ø of the tube of 6 mm). Oil suction hose of 1.4 m length, oil drainage hose of 2.0 m length. Oil collecting tank with a fill level indicator, tank with an antechamber (suction function) out of acrylic glass. Oil suction only in connection with the compressed air depression indicator on the air gauge (compressor not included in the supply). Trip cock on the outlet. Drainage through compressed air. The place for laying down small parts is removable. The device is supplied partially assembled.

Scope of delivery

17.   Air gauge

Guarantee provision
Guarantee claims as per guarantee card attached.

General safety instructions
It is necessary to read the operating instructions thoroughly before the first use of the device. Should there be any doubts about the device connection and operation please contact the producer (Service Department).
FOLLOW CAREFULLY THE FOLLOWING INSTRUCTIONS TO ENSURE A HIGH SAFETY LEVEL:

Attention:

• Check the completeness, functionality, and tightness before putting the device into operation!

• Never put a faulty or functionless device into operation!

• Contact the producer or have the device checked by a qualified mechanic.

• Always work with the necessary caution and care!

• Do not use excessive force in any case!

• Use the suction device only in well-ventilated rooms.

• Do not inhale health-dangerous fumes!

• Do not smoke near the device!

• Do not operate the device near heat sources such as heating bodies and open fire sources or near flying sparks.

• Use suitable safety clothes, e.g. safety gloves, safety boots, protective glasses, etc. at all works with the device.

• Keep your workplace clean and tidy. Workplaces and work tables not properly maintained increase the risk of accidents and injuries.

• Pay attention to the surrounding conditions you work in. Do not use any electric tools and machine tools in a humid or wet environment. Ensure sufficient lighting.
  Do not expose the tools to rain or high air humidity. Do not switch the device on in an environment with easily flammable liquids or gases.

• Do not let foreign persons come near the device.
  Visitors and spectators, especially children and ill persons should remain in a safe distance from the workplace.

• Ensure safe storing of devices. Tools that are not used must be stored at a dry and as high as possible place or they must be stored at an inaccessible place.

• Always use the correct tools for each work. Do not use e.g. any small tools or accessories for works that must be executed with heavy equipment. Use tools explicitly for purposes they have been designed to. Do not overload the device!

• Avoid unintentional device switch-on.

• Pay attention to damaged parts. Check the device before use. Are there any parts damaged? At small damage consider whether the device will work perfectly and safely despite this small damage.

• Use only approved construction parts. Use only identical spare parts at maintenance and repair.
  Contact an approved service center for spare parts.

• Warning! The use of accessories and extensions not explicitly recommended in these instructions may result in a threat to persons and objects.

Safety instructions for first putting into operation

• Device operation is prohibited for children.

• After unpacking check whether the device and all its parts are in a perfect state.

• Always wear protective glasses, protective gloves, and protective boots
  Always wear protective glasses, protective gloves, and protective boots. Never turn the suction or outlet hose towards your body or other persons or animals. The sucked liquid could be health-harmful (follow the producer’s safety list instructions).

• Putting the device out of operation
  Disconnect the device from the pneumatic energy source, and carefully release the working pressure and all liquid from the device before any works relating to repairs, inspection,  maintenance, cleaning, or change of construction parts (use suitable containers or original packages).

• Unintentional device switch-on
  Do not transport the device when connected to a power source (compressed air) or when filled.

• Proper storing of the device
  When the device is not used it must be disconnected from the power network and stored at a dry place where it is also protected against weather conditions. The device must be stored out of reach of children.

• Working clothes
  Do not wear loose clothing or jewelry as they could get caught in device parts or working liquids.

• Careful maintenance of the machine
  It is necessary to thoroughly clean the device according to load. The device could be damaged by sediments.
  The pressure guidance needs to be regularly checked. If damaged, the device must be immediately repaired by the customer service shop. It is necessary to ensure the device’s exterior showed no visible damage. You can also contact the nearest customer service shop.

• Attention
  Work carefully and use common sense. Do not use the device when you are tired. The device must never be used if the user is impaired or intoxicated and thus tired.

• Check any faulty and untight construction parts If the protective equipment or any other construction parts  have been damaged the device must be checked before
  putting the device into operation to ensure safe operation.
  All damaged construction parts must be repaired, replaced, or exchanged by the customer service as described in the operating instructions.

• Correct use of the device
  Follow all instructions specified in the manual when operating the device. Prevent children or persons not familiarised with the device from working from using the device.

• Do not operate the device unattended.

• Do not use the device if faulty.
  If the device makes any weird sounds or has strong vibrations or if it seems to be faulty during work it must be immediately switched off; the reason needs to be identified by the nearest customer service shop.

• Use exclusively original spare parts
  When spare parts from other producers have used the claim to guarantee provision expires and such use of spare parts from other producers may lead to devise failure. The original spare parts are available at contract dealers.

• Do not make any alterations to the device
  Do not make any alterations to the device. Contact the customer service shop for any sort of repairs. Any nonapproved alteration may negatively influence the device output and cause serious injury if the alteration is made by persons without necessary technical skills.
  Do not leave the device switched on unattended as it could become a source of danger.
  If the safety or protective equipment is repaired, it must be properly fitted in after the repair is finished.

• It is absolutely necessary to know the occupational health and safety regulations valid at the appropriate place of use as well as all other generally recognized safety rules.

• You must unconditionally check the safety equipment before using the device. Make sure the only slightly damaged parts really work as they should.

• If not provided otherwise in these operating instructions the damaged parts and safety equipment must be repaired or replaced by an authorized service center.

• Have any damaged switches, etc. replaced by an authorized service center?

• The device corresponds to appropriate safety provisions.
  Repairs may only be carried out by qualified staff in an authorized service center using original spare parts failing which there is a risk of injury.

Behavior in case of emergency
Introduce the first aid measure corresponding to the injury and ask for qualified medical help as quickly as possible.
Secure the injured person against other harms and bring him/her to peace.

Use in accordance with provisions
The machine corresponds to valid EC Directives for machines

• The machine has been designed according to the technology state and safety technological rules. Despite this fact there may be risks to the health and life of the user or third parties or the device and other tangible parts may negatively be affected.
• Use the machine only in a technically perfect state and in accordance with provisions for machine operation with respecting the safety importance and existing dangers in the given field of activity! It is especially necessary to immediately remove (or have removed) faults that could negatively influence the safety!
• The device is only designed for engine oil suction at a maximum temperature of 20°C.
• Any use outside the frame of the given user is evaluated as not corresponding to the appropriate provisions. The producer does not warrant for damages caused by incorrect use; the risk is in this case bore by the user only.
• Safety and working regulations and maintenance regulations issued by the producer including dimensions stated in the Technical Data need to be observed.
• Appropriate regulations for occupational health and also other generally recognized safety technical rules must be respected.
• The device may only be used, maintained or repaired by persons well familiarised with the device and instructed of all dangers connected therewith. Alterations made wilfully on the machine eliminate the producer’s warranty for damages caused by such actions.
• The device may only be used with original accessories from the device producer.

Unreasonable local lighting. Faulty lighting represents a high safety risk.
Always ensure sufficient lighting at works with the device.

Disposal
The disposal instructions are based on icons placed on the device or its package. Description of their meaning can be found in the “Marking“.
Requirements for operator
The operator should carefully read the operating instructions before use of the device.
Qualification
No special qualification is needed for use of the device apart from detailed training by a qualified person.
Minimum age
The device may only be operated by persons of a minimum of 16 years of age.
An exception is a device used by a youngster during job preparation when the device is used in order to obtain the necessary skills under the supervision of the trainer.
Transportation and storing
The device must be stored in a thorough state and outside of the reach of unauthorized persons at longer storing.
The device must never be stored or transported lying or being filled.

Assembly/First putting into operation

1. Assemble the device according to the scheme drawing with all joints correctly tightened with a strip sealant or sealing cement.
2. Make sure all joints are tight.
3. Ensure the air supply tube attached in the upper part of the measuring housing to the gladhand must be connected with the oil filter and air regulator. Before you carry out the test turn the globe valve handle to a horizontal position, disconnect the suction valve, connect the pipe tubes for air distribution with the gladhand, and adjust the input air pressure – the air gauge indicator starts to move. As soon as the indicator reaches 5 bar disconnect the air supply valve at the top of the measuring housing and keep the pressure for one hour. Check the air gauge. If it shows consistent pressure the equipment is tightened correctly.
4. Switch the equipment off:
5. air supply valve in the upper part of the tank,
6. oil drainage hose valve,
7. valve under oil bath.
8. Turn the valve lever under the measuring housing to a vertical position. Open the valve in the upper part of the measuring housing, keep the air supply open for 3 – 5  minutes and check the pressure value variance. The pressure should not be lower than 5.5 bar. Keep that pressure for one hour. Should the pressure indicated on the air gauge change everything is all right.

Oil suction

1. Choose the dimension of the suction nozzle according to your needs. There are 2 nozzles with a diameter of 6 mm or 1 nozzle with a diameter of 8 mm available.
2. Use lubricant for tightening the suction cover rubber ring.
3. Insert the suction cover of the suction valve from the suction tube (14) to the gladhand of the sensing head selected (11).
4. Close all valves (16,2,14,12,10,8), connect the air supply gladhand on the upper valve (16) of the measuring house, connect the valve (16) of the air supply and adjust the input air pressure to the appropriate value of (3 – 5) bar. The vacuum state size will always be adjusted according to the needs of the operating staff. The maximum vacuum value should not be higher than 0.5 bar. You may empty the air or disconnect the air supply or delay (disconnect) the oil suction during oil suction. Switch on the valve (14) of the oil suction ducting, the oil will be sucked into the tank (13). Monitor the oil level state in the measuring housing. The oil level should not exceed the STOP position.
5. Oil flow (drainage) from the measuring housing to the oil tank.
   First of all, close all valves.
   Open the valve (12) under the measuring housing. The oil will flow from the measuring housing to the oil tank. In order to make the procedure faster, you may (10)  carefully open the valve so that the tank is vented.

Oil drainage

1. Make sure you close all valves before oil draining.

2. Shift the steel pipe knee (9) for oil ducting to the oil tank hole.
   Open the valve for oil drainage (8) under the tank.

3.  Close the valve (2) under the oil bath.

4. Connect the pipe for air supply (connection of pressure regulator is necessary) to the valve (10) in the upper part of the tank, adjust the air pressure from the compressor to  0.5 bar, and open the valve for air suction (10) (air supply) and the oil will empty to the oil storing tank.

Oil connection

1. Close all valves, open the valve (2) under the oil bath and air valve (10) in the upper part of the tank, adjust the oil bath to a suitable height, and shift the equipment to a position under the device the oil is drained from.
2. Open the oil bath and drain the oil (identical vertical position).

Troubles, Cause, Troubleshooting

whether the air is emptied there. If it is not the case check the sealing. If air escapes at the sealing tighten the connected auxiliary part or replace the sealing. If the ball is corroded then replace the entire unit.
All valves should be closed at checking.
The pressure control valve indicator quickly drops after a vacuum has been generated.| Air escape.| See the points described above.
The air gauge shows sufficient depression but the oil is not sucked.| The rubber ring from the oil suction
connection is worn.
The oil suction sensing head is damaged.
The oil temperature is too low.
Check the oil suction valve whether it is all right.
Check the oil suction ducting whether it is not damaged.| Replace the packing ring on the suction hose.
Replace the cover of the oil suction sensing head.
Wait until the temperature gets to normal levels.
Open the valve on the oil suction ducting.
If the ducting is clogged clean it out.

EC-Declaration of Conformity
We, hereby declare the conception and construction of the below-mentioned appliances correspond – at the type of construction being launched – to the appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us, the Declaration expires.

Appropriate EU Directives: 97/23/EC
Harmonized standards used: EN ISO 4126-1:2004
GÜDE GmbH & Co. KG
Birkichstrasse 6
74549 Wolpertshausen
Deutschland
Wolpertshausen, 2011-08-27

Managing Director

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GOA 65L Masonry chaser, 65L Masonry chaser, Masonry chaser
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