MOXA V2403C Series Embedded Computers Installation Guide

June 5, 2024
MOXA

V2403C Series
Quick Installation Guide
Embedded Computers
Version 1.2, May 2022

Overview

The V2403C Series embedded computers are built around an Intel® Core™ i7/i5/i3 or Intel® Celeron® high-performance processor and come with up to 32 GB RAM, one mSATA slot, and two HDD/SSD for storage expansion. The computers are compliant with EN 50121-4, E1 mark, and ISO-7637-2 standards making them ideal for rail- ayside
and in-vehicle applications.
V2403C computers are equipped with a rich set of interfaces including 4 gigabit Ethernet ports, 4 RS-232/422/485 serial ports, 4 DIs, 4 DOs, and 4 USB 3.0 ports. In addition, they are also provided with 1 DisplayPort output and 1 HDMI output with 4K resolution. Reliable connections and good power management are key to in-vehicle applications. The computers are provided with 2 mPCIe wireless expansion slots and 4 SIM-card slots to establish redundant LTE/Wi-Fi connectivity. In terms of power management, startup and shutdown delay mechanisms help in avoiding system malfunction and damage.

Package Checklist

Each basic system model package is shipped with the following items:

  • V2403C Series embedded computer
  • Wall-mounting kit
  • Storage disk tray package
  • HDMI cable locker
  • Quick installation guide (printed)
  • Warranty card

Hardware Installation

Front View

MOXA V2403C Series Embedded Computers - fig1

Rear View

MOXA V2403C Series Embedded Computers - fig2

Dimensions

MOXA V2403C Series Embedded Computers - fig3

MOXA V2403C Series Embedded Computers - fig4

LED Indicators
The following table describes the LED indicators located on the front and rear panels of the V2403C computer.

LED Name Status Function

Power
(On power button)| Green| Power is on
Off| No power input or any other power error
Ethernet
(100 Mbps) (1000 Mbps)| Green| Steady On: 100 Mbps Ethernet link Blinking: Data transmission is in progress
Yellow| Steady On: 1000 Mbps Ethernet link Blinking: Data transmission is in progress
Off| Data transmission speed at 10 Mbps or the cable is not connected
LED Name| Status| Function
---|---|---
Serial (TX/RX)| Green| Tx: Data transmission is in progress
Yellow| Rx: Receiving Data
Off| No operation
Storage| Yellow| Data is being accessed from either the mSATA or the SATA drives
Off| Data is not being accessed from the storage drives

Installing the V2403C

The V2403C computer comes with two wall-mounting brackets. Attach the brackets to the computer using four screws on each side. Ensure that the mounting brackets are attached to the V2403C computer in the direction shown in the following figure.

MOXA V2403C Series Embedded Computers - fig5

The eight screws for the mounting brackets are included in the product package. They are standard IMS_M3x5L screws and require a torque of 4.5 kgf- cm. Refer to the following illustration for details.

MOXA V2403C Series Embedded Computers - fig6

Use two screws (M3*5L standard is recommended) on each side to attach the V2403C to a wall or cabinet. The product package does not include the four screws required for attaching the wall-mounting kit to the wall; they need to be purchased separately. Ensure that the V2403C computer is installed in the direction shown in the following figure.

MOXA V2403C Series Embedded Computers - fig7

Connecting the Power
The V2403C computers are provided with 3-pin power input connectors in a terminal block on the front panel. Connect the power cord wires to the connectors and then tighten the connectors. Push the power button. The Power LED (on the power button) will light up to indicate that power is being supplied to the computer. It should take about 30 to 60 seconds for the operating system to complete the boot-up process.

Pin Definition
1 V+
2 V-
3 Ignition

The power input specification is given below:

  • The DC power source rating is 12 V @ 5.83 A, 48 V @ 1.46 A, and a minimum of 18 AWG.

For surge protection, connect the grounding connector located below the power connector with the earth (ground) or a metal surface. In addition, there is an ignition control switch on the front panel, which can be used to control the power input. Refer to the V2403C Hardware User’s Manual for details.

Connecting Displays
The V2403C has one display port connector on the rear panel. In addition, another HDMI interface is also provided on the rear panel.
NOTE In order to have highly reliable video streaming, use premium HDMI- certified cables.

USB Ports
The V2403C comes with 4 USB 3.0 ports on the front panel. The USB ports can be used to connect to other peripherals, such as keyboard, mouse, or flash drives for expanding the system’s storage capacity.

Serial Ports

The V2403C comes with four software-selectable RS-232/422/485 serial ports on the rear panel. The ports use DB9 male connectors.

Refer to the following table for pin assignments:

Pin RS-232 RS-422 RS-485 (4-wire) RS-485 (2-wire)
1 DCD TxDA(-) TxDA(-)
2 RxD TxDB(+) TxDB(+)
3 TxD RxDB(+) RxDB(+) DataB(+)
4 DTR RxDA(-) RxDA(-) DataA(-)
5 GND GND GND GND
6 DSR
7 RTS
8 CTS

Ethernet Ports
The V2403C has 4 100/1000 Mbps RJ45 Ethernet ports with RJ45 connectors on the front panel. Refer to the following table for pin assignments:

Pin 10/100 Mbps 1000 Mbps
1 ETx+ TRD(0)+
2 ETx- TRD(0)-
3 ERx+ TRD(1)+
4 TRD(2)+
5 TRD(2)-
6 ERx- TRD(1)-
7 TRD(3)+
8 TRD(3)-

NOTE For reliable Ethernet connections, we recommend enabling the ports in standard temperatures and keeping them enabled in high/low-temperature environment.

Digital Inputs/Digital Outputs
The V2403C comes with four digital inputs and four digital outputs in a terminal block. Refer to the following figures for the pin definitions and the current ratings.

Digital Inputs Digital Outputs

Dry Contact
Logic 0: Short to
Ground
Logic 1: Open
Wet Contact
(DI to COM)
Logic 1: 10 to 30
VDC
Logic 0: 0 to 3 VDC| Current Rating:
200 mA per
channel
Voltage:
24 to 30 VDC

For detailed wiring methods, refer to the V2403C Hardware User’s Manual.

Installing Storage Disks

The V2403C comes with two 2.5-inch storage sockets, allowing users to install two disks for data storage. Follow these steps to install a hard disk drive.

  1. Unpack the storage disk tray from the product package.

  2. Place the disk drive on the tray.
    MOXA V2403C Series Embedded Computers - fig12

  3. Turn the disk and tray arrangement around to view the rear side of the tray. Fasten the four screws to secure the disk to the tray.

  4. Remove all screws on the rear panel of the V2403C computer.
    MOXA V2403C Series Embedded Computers - fig14

  5. Take out the rear cover of the computer and find the location of the storage disk sockets. There are two sockets for the storage disk tray; you may install on either socket.
    MOXA V2403C Series Embedded Computers - fig15

  6. To place the storage disk tray, put the end of the tray near the groove on the socket.
    MOXA V2403C Series Embedded Computers - fig16

  7. Place the tray on the socket and push upward so that the connectors on the storage disk tray and the socket can be connected. Fasten two screws on the bottom of the tray.

For instructions on installing other peripheral devices or wireless modules, refer to the V2403C Hardware User’s Manual.
NOTE This computer is intended to be installed in a restricted access area only. In addition, for safety reasons, the computer should be installed and handled only by qualified and experienced professionals.
NOTE This computer is designed to be supplied by listed equipment rated 12 to 48 VDC, minimum 5.83 to 1.46 A, and minimum
Tma=70˚C. If you need assistance with purchasing a power adapter, contact the Moxa technical support team.

NOTE This computer can be deployed on vehicles as the control unit that collects data from different I/O devices and transmits the data to vehicle dispatch centers.
NOTE If using a Class I adapter, the power cord adapter should be connected to a socket outlet with an earthing connection or the power cord and adapter must comply with Class II construction.

Replacing the Battery

The V2403C comes with one slot for a battery, which is installed with a lithium battery with 3 V/195 mAh specifications. To replace the battery, follow the steps below:

  1. The battery cover is located on the rear panel of the computer.
    MOXA V2403C Series Embedded Computers - fig18

  2. Unfasten the two screws on the battery cover.

  3. Take off the cover; the battery is attached to the cover.
    MOXA V2403C Series Embedded Computers - fig20

  4. Separate the connector and remove the two screws on the metal plate.
    MOXA V2403C Series Embedded Computers - fig21

  5. Replace the new battery in the battery holder, place the metal plate on the battery and fasten the two screws tightly.

  6. Reconnect the connector, place the battery holder into the slot, and secure the cover of the slot by fastening the two screws on the cover

NOTE

  • Be sure to use the correct type of battery. The incorrect battery may cause system damage. Contact Moxa’s technical support staff for assistance, if necessary.
  • To reduce the risk of fire or burns, do not disassemble, crush, or puncture the battery; do not dispose of in fire or water, and do not short external contacts.

ATTENTION
Before connecting the V2403C to the DC power inputs, make sure the DC power source voltage is stable.

  • The wiring for the input terminal block shall be installed by a skilled person.
  • Wire type: Cu
  • Only use 28-18 AWG wire size and a torque value of 0.5 Nm.
  • Use only one conductor in a clamping point between the DC power source and the power input.

Technical Support Contact Information
www.moxa.com/support

References

Read User Manual Online (PDF format)

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