RYOBI ACRM022 Bagging Kit Instruction Manual

RYOBI ACRM022 Bagging Kit

IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of injury, user must read and under-stand the operator’s manual for their zero turn mower before using this accessory. Save these instructions. Refer to them frequently and use them to instruct other users. If you loan someone this product, loan them these instructions also.
WARNING: This attachment was designed to be operated according to the safe operating practices in this manual. Mowers are capable of amputating hands and feet and throw-ing objects. Failure to comply with the following safety instructions, as well as the safety instructions provided with your mower, could result in serious injury or death.

• Do not operate the mower without the side discharge cover or full grass catcher assembly properly installed. A missing or damaged side discharge cover or bagger attachment component may result in thrown objects or blade contact injuries.
• The bagger assembly is subject to deterio ration and wear which could expose moving parts or allow thrown objects. The assembly should be checked each time the mower is used. If replacement is needed, make sure the new bagger meets original manufacturer’s recommenda tions and specifications.
• Stop engine, set the parking brake, and wait for all moving parts to stop before opening bagger cover.
• Stop engine, set the parking brake, remove start key, and wait for all moving parts to stop before unclogging discharge opening or bagger components.
• Stop engine, set the parking brake, remove start key, and wait for all moving parts to stop before removing tubes or other bagger assembly components.
• Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Do not reverse down a slope. When using the bagger, never use on steep slopes greater than 10°.
• As the bagger fills, extra weight is added to the back of the machine. Use extra care while operating machine with bagger, which can affect the stability of the machine. A heavy bagger could cause loss of control or overturn the machine.
• For your safety, measure any slope before using the ma-chine on the sloped area. Use a slope measuring device in addition to the slope gauge at the back of this manual.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use a slow speed so you will not have to stop suddenly or accidentally accelerate while on a slope. Rapid accel-eration or braking on a slope could cause the front of the machine to lift and roll over, resulting in serious personal injury or death. Avoid uphill starts.
• Do not mow on wet grass. Tires may lose traction and you may lose control.
• Always keep the joystick in the forward position when going down slopes. Do not move to neutral and coast downhill, which may cause you to lose control of the mower.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Do not try to stabilize the machine by putting your foot on the ground.
• For household use only.

SYMBOLS

ASSEMBLY

KNOW YOUR BAGGING KIT
See Figure 1.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
UNPACKING
This product requires assembly.

• Carefully remove the product and any accessories from the box. Make sure that all items listed in the Packing List are included.
  WARNING: Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.

• Inspect the product carefully to make sure no breakage or damage occurred during shipping.

• Do not discard the packing material until you have care-fully inspected and satisfactorily operated the product.

• If any parts are damaged or missing, please call 1- 800-525-2579 for assistance.

WARNING: To reduce the risk of injury, user must read and under-stand the operator’s manual for their zero turn lawnmower before using this accessory. Save these instructions. Refer to them frequently and use them to instruct other users. If you loan someone this product, loan them these instructions also.

PACKING LIST

• Bagging Blades (2)
• Bagger Bracket Nut
• Upper Bagger Tube
• Upper Bag Supports (2)
• Rear Support
• Gate Lever Support
• Y supports (2)
• Wrenches (2)
• Bagger Bracket
• Grass Bag
• Lower Bagger Tube
• Lower Bag Supports (2)
• Gate Release Lever
• Gate
• Bag of Fasteners

INSTALLING THE BAGGING KIT
The ACRM022 Bagging Kit is compatible with the RYOBI RYRM8001 ZTR riding mowers. This kit includes a bagger and special mower blades designed to be used when bag-ging. Install the blades first, then install the bagging kit.

REMOVING THE CUTTING DECK
If desired, the cutting deck can be removed from the mower to make accessing the blades easier when changing.

• Stop the motor, remove the start key, and set the parking brake.

• Disconnect the cables that connect the cutting deck to the mower.

• Lower the cutting deck to its lowest position.

• Remove the 4 hitch pins and washers that secure the cutting deck in place.

• Slide the deck out from under the mower.

• Reverse the process to reattach the cutting deck to the mower.
  DANGER: Only use replacement blades and nuts authorized by the manufacturer of your riding mower. Use of blades and nuts not authorized is hazardous and may result in serious personal injury or damage to your riding mower.

• Make sure the blade is not engaged.

• Stop the motor, remove the start key, and set the parking brake.

• Raise the height of the cutting deck to its highest position to allow access to blades.
  NOTE: If necessary, raise the mower by placing on a lift or using a jack and jack stands, or remove the cutting deck as described in the previous section to gain access to the blades.
  WARNING: If raising the mower to access the blades, make sure the mower is properly secured and the parking brake is set before proceeding. Failure to properly secure the mower could cause it to fall, resulting in possible death or seri-ous personal injury.

• Wedge a block of wood between the blade and mower deck to prevent the blade from turning.

• Loosen the blade nut by turning it counterclockwise (as viewed from bottom of mower) using a 15 mm wrench or socket (not provided).

• Remove the blade nut, spring washer, and blade.

• Place the new blade on the shaft against the correspond-ing blade posts. Ensure blade is properly seated with shaft going through center blade hole and the two blade posts inserted into their respective holes on the blade. Make sure it is installed with the curved ends pointing up toward the mower deck and not down toward the ground. When seated properly, the blade should be flat against the blade posts.

• Replace the spring washer.
  NOTE: Make certain all parts are replaced in the exact order in which they were removed.

• Thread the blade nut on the shaft and finger tighten.

• Torque the blade nut down clockwise using a torque wrench (not provided) to ensure the bolt is properly tightened. The recommended torque for the blade nut is 600 – 650 in. lbs.
  WARNING: Ensure blade is properly seated and the blade nut is tightened to the torque specifications above. Failure to properly attach the blade could cause it to come loose and result in possible serious personal injury.

• Repeat with second blade.

ASSEMBLING THE BAGGER FRAME

Before assembling the bagger frame, the right, rear side panel must be removed.

• Press the button located on the bottom of the panel as shown.

• Pull the panel outward and up to release it from the lawn-mower’s body. Slight force may be needed.
  NOTE: Be sure to store the panel in a safe place for future use if the bagger kit should be removed.

• Insert the front bagger bracket into the hole on the rear of the mower as shown.

• Install the nut and finger tighten to steady the bracket during assembly. Do not tighten securely at this time.

• Install the left and right lower supports. Be sure the but-tons release into the holes in the frame to lock securely.

• Place upper bag supports on the rear support. Be sure the buttons release into the holes in the frame to lock securely.

• Align the upper bag supports and the lower rear support so the assembly slides onto both the front bagger bracket and lower bag supports at the same time. Be sure the buttons release into the holes in the supports to lock securely.

ASSEMBLING THE GATE LEVER SUPPORT AND GATE
The connector plate for the lever support comes loosely installed onto the gate release lever allowing the plate to be easily mounted onto the gate lever support.

• Locate the two hex head bolts and nuts.

• Hold the lever with one hand and spread the plate with your fingers of your other hand to allow the plates to slide over and under the gate lever support.

• Insert the bolts through the top plate, through the support and out through the bottom plate.

• Install the nuts onto the bolts and securely tighten all four bolts and set aside.

• Locate the gate and the two Y supports.

• Position the Y support to the outside of the gate with the crimped end facing outward.
  NOTE: The two Y supports are not identical. Be sure the crimped side of the tube is facing to the outside of the gate and leaning in the correct direction as shown before fastening.

• Insert the bolt from the inside of the gate and through the Y support. Attach the washer, acorn nut, and tighten securely.

• Repeat these steps for remaining side.

• Attach the gate lever support to the top of the Y supports as shown and set the gate assembly aside.

INSTALLING THE GRASS BAG

• The grass bag is easier to install when the frame assembly is removed from the lawnmower.

• Remove the nut from the bottom of the frame assembly and lift it from the lawnmower. Set the frame on its side as shown.

• Unfold the grass bag and place it over the frame assembly.

• Pull one of the side clips over the frame rail and secure it in place as shown.

• Fasten the clip on the other side and proceed to fasten the remaining clips around the frame.
  NOTE: One clip is located inside the bag. Be sure it is attached before proceeding to the next step.

• Adjust the hook and loop straps to make sure they are closed around the frame assembly mounting bracket. Avoid any large openings that would allow the grass clippings and debris to escape during operation.

INSTALLING THE GATE ASSEMBLY

• Place the completed gate assembly on a flat, level surface.
• Position the grass bag assembly over the gate. NOTE: The grass bag assembly is in the correct position when the magnetic latch connects.
• Insert a bolt through a sleeve and slide it through the upper gate assembly and top hole of the Y support.
• Install nut, lock washer, and tighten securely. Repeat steps for other side.

INSTALLING THE BAGGING ASSEMBLY

• Lift the bag assembly and align the bolt of the frame to the hole on the bagger bracket on the back of the lawn-mower.
• Install the nut and tighten securely.
• Locate the cable inside the grass bag and secure it to the center of the gate as shown using the bolt and nut.

INSTALLING THE UPPER AND LOWER TUBES

• Lift and hold the mulch cover. Remove the side discharge chute if installed.

• Install lower bagger tube to side discharge outlet by plac-ing opening over tab on mower deck frame, then hooking the latches to the frame as shown.

• Install the top end of the upper bagger tube (side with bag full indicator) into the inlet sleeve in the back of the grass catcher cover.
  NOTE: Make sure the inlet sleeve is pulled out and the upper tube is completely inserted inside the bagger top.

• Pull the upper tube back out of the cover just far enough to connect the two tubes together, lining up the hole in lower tube latch with tab on upper tube. Push the lower tube latch over the upper tube tab to secure.

OPERATION

WARNING:

• Do not allow familiarity with products to make you care-less. Remember that a careless fraction of a second is sufficient to inflict serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
• Do not use any attachments or accessories not recom-mended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
• Verify that all guards and tubes are in place prior to use. If any guard, part, or tube is damaged or missing, do not use the bagging kit until it has been repaired or replaced by a qualified service center. Use of the bagging kit with damaged or missing guards, parts, or tubes can result in serious personal injury or further damage to the unit.

NOTICE:
Before each use, inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer service or an authorized service center for assistance.

APPLICATIONS
You may use this product for the purposes listed below:

• Collecting leaves and grass clippings from your lawn

USING THE BAGGING KIT

WARNING: Added accessories can affect the stability of the mower when operating on slopes. Use additional care when mowing on slopes with the bagging kit installed.
WARNING: Be especially careful before and when backing with the bagging kit installed, as it may limit visibility. Always look closely behind and down for small children, bystanders, and pets and move the mower slowly to prevent back over accidents that can cause death or serious personal injury.

• Install bagging kit as previously described.
• Mow as desired, keeping aware of the status of the bag full indicator. When the red ball in the indicator floats to the highest position, the bag is full and needs to be emptied.
  NOTE: If the red ball in the indicator floats to the highest position when the bags are not full, check for a clog in the tubes.

EMPTYING THE GRASS BAG
The lever allows the user to empty the grass bag without leaving the lawnmower seat.

• Carefully back the mower to the designated location for emptying.

• Make sure the blade is not engaged.

• Stop the mower, place the joystick in the neutral and locked position, secure the parking brake, and remove the start key.

• Using your left hand, grasp the lever and force the handle down to release the magnetic catch.
  NOTE: Be sure the cable is connected to the gate. If the cable is not connected, the lever may strike the left, rear panel of the mower when being activated and could cause damage to the panel.

• The clippings and debris should fall into a pile beneath the bagger opening.

• Pull up on the lever to close and latch the gate. Be sure the magnet is engaged before moving the mower.

• Reinstall start key and restart mower when you are ready to return to mowing.

NOTE: Always empty the grass bag before storing the mower.
The magnetic catch should be sufficient to safely keep the gate closed, however, when operating on rough terrain, the hook and loop strap may be installed as shown to help hold the gate in its closed position.

OPERATING TIPS

• Avoid cutting wet grass or grass that is heavy with dew. Grass that is wet will be sticky and could adhere to bag-ger parts.
• If the bagger fails to pick up cut grass or leaves when the bag is not full, it may indicate that a clog has occurred. Stop the motor, remove the start key, set the parking brake, and check all parts of the bagger for clogged material.

MAINTENANCE

WARNING:

• To avoid serious personal injury, always stop the mower, place the joystick in the neutral and locked position, set the parking brake, and remove the start key when clean-ing or performing any maintenance.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
• When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.
• Never use water or any liquids to clean or rinse off your product and do not expose the product to rain or wet conditions. Store indoors in a dry area. Corrosive liquids, water, and chemicals can enter the product’s electronic components and/or battery compartment and damage electronic components and/or the battery pack, which can result in a short circuit, increased risk of fire, and seri-ous personal injury. Remove any buildup of dirt and debris by wiping the product clean with a dry cloth occasionally.

NOTICE :
Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer service or an authorized service center for assistance.

GENERAL MAINTENANCE
The bagger assembly is subject to deterioration and wear and should be checked each time the mower is used. If replacement is needed, make sure the new bagger meets original manufacturer’s recommendations and specifications.

WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which can result in serious personal injury.

STORAGE

• Clean all foreign material from the grass bag.
• Store indoors in a secure place that is inaccessible to children. Keep away from corrosive agents such as garden chemicals and de-icing salts.

Register your product: www.ryobitools.com
or call toll-free 1-800-525-2579
This product has a 30-day Warranty.

References

• REIMAGINE WITH RYOBI - RYOBI Tools

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>