ADKINS XP7031 STUDIO AUTO CLAM 38 Press Instruction Manual

June 4, 2024
ADKINS

ADKINS XP7031 STUDIO AUTO CLAM 38 Press

ADKINS XP7031 STUDIO AUTO CLAM 38 Press-PRODUCTIntroduction Studio Auto Clam 38

Specifications of the Studio Auto Clam 38

The Studio Auto Clam 38 is a manually operated heat press for transfer printing and material fusing but with an electro-magnetic opening system. It is ideal for medium volume production.
The work area is: 38 x 38 cm (15 in x 15 in)

Specifications|
---|---
Power consumption| 2.2 kW
Power supply| 230 Volts AC
Working temperature| 0 – 235oC (32 – 437°F)
Display Timer Range| 0 – 9.59 min
Machine height open| 88 cm (34.6 in)
Machine height closed| 44 cm (17.3 in)
Machine width| 40 cm (15.7 in)
Machine depth| 70 cm (27.5 in)
Working area required| 40 (W)x 86 (H)x 68 (D) cm

(15.75 (W)x 33.85 (H)x 26.8 (D) in)

Gross weight| 34 Kg (75 lbs.)
Net weight| 32 Kg (70.5 lbs.)
Press pad dimensions| 38 x 38 cm (15 in x 15 in)
Fuse| 15 A

Safety tips
  • Our customer service department has its own service engineers and, if required, maintenance is available.

  • The Studio Auto Clam 38 meets the European Legislation standard. Under normal conditions accidents are rare. However listed below are some practical points to ensure your safety.

    • This press will automatically open when the transfer cycle is complete. Make sure there is sufficient space around the machine for the heat plate to rise from the table, without interference. Only persons fully trained should operate this machine.
    • Always switch off the current (and pull plug out of the socket) when undertaking maintenance work or when cleaning the machine.
    • Ensure that there is sufficient space around the machine. Cables and connections must not get jammed. Although the heat radiation of the press is low, there should be enough space for cooling down.
    • Avoid contact with the heat plate.
  • DO NOT REMOVE THE INSTRUMENT COVER UNLESS QUALIFIED TO DO SO – touching internal parts is dangerous and may cause shock hazard. All electrical connections inside covers are live. Never operate Press with any covers and/or guards removed.

  • PROTECT THE MAINS CABLE – damage to the mains cable may cause fire or shock hazard. When unplugging, hold by the plug only and remove carefully. Take care that the mains cable does not come into contact with the heat plate (or moving parts of the mechanism) during operation of the machine.

  • OPERATING AMBIENT TEMPERATURE RANGE – the operating ambient temperature range is 0oC – 35oC, (32oF -104oF) and humidity of 20 – 80%.

  • MACHINE FUSE(S) – 15 Amps.
    WARNING – THIS APPARATUS MUST BE EARTHED (GROUNDED)

  • CAUTION
    This machine gets hot whilst operating. Take care not to touch any surfaces that are labelled “Caution this plate is HOT”.

  • MACHINE OPERATION
    Only persons trained to do so should operate this machine. This is very important because the machine, when set, will open automatically after the transfer cycle is complete. There must be sufficient space for the heat plate to rise from the table without interference.

Installation

Transport instructions

The Studio Auto Clam 38 comes to you either shrink-wrapped or in a box. If you have to transport the machine at any time it is recommended that you use a similar box and packing method. Please let the machine cool down and lower the handle to the locked position.

Installing the machine
  1. Remove all packaging from the heat press.
  2. Check to ensure that no damage has been caused to the machine during transit.
  3. Place the machine on a sturdy horizontal surface that is within easy reach of the operator that will allow space for the handle to move up to the loading position. Ensure that no items vulnerable to heat radiation are too close to the machine.
  4. Remove the transit screw that secures the handle in the down position. The screw is located in the centre of the plate, above the magnet.
Electrical requirements

The Studio Auto Clam 38 should be connected to the mains supply, (nominally 230VAC for the European Market) by the mains cable provided and a suitable plug.
The press is designed for 230VAC 50/60 hertz and requires exclusive use of a power outlet rated for at least 15 amps.
Ensure that the supply rating on the machine specification plate corresponds with your local supply and that the correct plug is fitted.
MAINS LEAD
The wires in this mains lead are colored in accordance with the following code:

  • Green and Yellow: EARTH
  • Blue: NEUTRAL
  • Brown: LIVE

As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:-

  1. The wire colored green and yellow must be connected to the terminal in the plug that is marked by the letter E, or by the safety earth symbol coloured green, or green and yellow.
  2. The wire colored blue must be connected to the terminal, which is marked with the letter N, or coloured black.
  3. The wire colored brown must be connected to the terminal, which is marked with the letter L, or coloured red.

NOTE:
Replacement of the mains cable must be done by a competent service engineer.

HEATING ELEMENTS

The heating element fitted is: 2.2 kW
Never connect to any outlet or power supply having a different voltage/frequency from that on the machine data plate.

Adjusting the pressure

This press is fitted with a pressure-adjusting unit, which enables the heat plate assembly to be raised or lowered by use of a pressure adjustment knob located on the top of the heat plate:

  • To increase pressure or to use thinner materials turn the knob clockwise.
  • To decrease pressure or to raise the heat plate assembly to enable thicker materials to be used, turn the adjustment knob anticlockwise.
    NOTE
    DO NOT adjust the pressure when the machine is clamped shut
    CAUTION
    This machine is designed to be used with a light to medium clamping pressure. If the pressure of the machine is adjusted too high this may cause damage to the machine and invalidate your warranty. Other machines are available for high-pressure applications. Please ask your supplier for details

How to operate the Studio Auto Clam 38

Starting with the Studio Auto Clam 38
  1. Plug into your supply outlet and switch the supply on.
    N.B. Please ensure the mains plug is easily accessible to the operator so that in the event of a fault the machine can be unplugged.

  2. Turn on the Press; the on/off switch is on the side of the machine head. Set the machine controls as necessary. See instructions for adjusting the pressure, Paragraph 2.4 and Control unit operation Page 12.

Working with heat transfer materials

Always ascertain from the supplier of material and transfer paper, that the material to be used is suitable for, and has been prepared for transfer printing.

  1. Close the press to check the amount of closing pressure the machine has been set at. If more or less pressure is required then open the machine and turn the pressure-adjusting knob located on top of the heat plate. For further instructions see “pressure adjustment”.

  2. Ensure that the heat controller is set to the correct setting for the material being used. Before using the machine, preheat the base pad of the machine by closing and re-opening the press a number of times.
    After pre-heating ensure that the machine is in the fully open position.

  3. Place the article to be transferred onto the pressing pad and locate the transfer paper/substrate on top in the position required. Take care not to touch the heat plate to avoid the risk of a burn.

  4. Set the time required for the material being used. Close the press by lowering the handle and the pressing cycle is automatically activated. A buzzer will sound when the set time has elapsed and the heat plate will rise automatically from its locked position. Make sure all operations can be completed without interference.

  5. Unload the garment from the table of the machine taking care not to touch the heat plate, to avoid the risk of a burn.

Pressing pad assembly

The pressing pad normally supplied with this machine is silicone rubber. The pressing pad must be maintained in good condition at all times and replaced when showing signs of wear. A worn pressing pad will always affect the quality of printing/fusing. Do not insert items into the machine, which would tend to cut the pressing pad, i.e. buttons, pins, press-studs or zips.
Never allow the hot heat plate to rest on the pressing pad when the press is not being used as the pad may be damaged.
IMPORTANT NOTE:
The pressing pad supplied with the machine is of the correct thickness. Using a thicker pad may invalidate your warranty.

Shutting down the machine

To shut down the machine, turn off the on/off switch at the side of the machine head. The handle should be in the up position.

Heat Plate Temperature Measurement

Testing of the Heat Plate for temperature consistency or fault condition should only be undertaken after consulting A. Adkins and Sons, and then only using a wired Digital Thermometer (*please see note below).ADKINS XP7031
STUDIO AUTO CLAM 38 Press-1

Please Note:
The Digital Thermometer with the external probe is suitable for surface, air, and immersion/penetration measurement, which is required for all Adkins heat presses.
Laser Thermometers only measure air surfaces which can be misleading due to currents of hot air floating on the surface of the heat plate.

Maintenance of the machine

Daily maintenance

For good press results, it is important to keep the press surfaces clean. Wipe the surface of the heat plate with a dry cloth before use when the plate is cold.

Periodic maintenance

Put a few drops of oil onto the various pivot pins and the pressure adjusting screw every three months.

General Maintenance

The following checks should be carried out at regular intervals by a qualified and competent person:-

Cleaning

Clean the outside of the machine frequently with a clean, moist cloth. This may conveniently be carried out before starting when the machine is cool. First unplug the machine!

Machine drawings and diagrams

On the following pages are the schematic diagrams for the Studio Auto Clam 38.

General layout[

ADKINS XP7031 STUDIO AUTO CLAM 38
Press-2](https://manuals.plus/wp-content/uploads/2022/08 /ADKINS-XP7031-STUDIO-AUTO-CLAM-38-Press-2.png)

Control Unit Operation

N.B.
The head must always be in the up position before the controller is set

Setting Temperature[](https://manuals.plus/wp-content/uploads/2022/08

/ADKINS-XP7031-STUDIO-AUTO-CLAM-38-Press-3.png)

  1. Switch on the machine.
  2. Press the’ MODE’ button to select ‘SET’ on RH indicator.
  3. Press the ‘ ‘ arrow button to select the first digit (which will flash). Press the ‘ ‘ button to change the digit (between 1 and 9). Repeat this procedure for the remaining two digits.
  4. When the required temperature is reached press and ‘MODE’ button twice, and the temperature is then set.
  5. Press ‘RUN’ button to start the machine heating to the selected temperature.
Setting Time[](https://manuals.plus/wp-content/uploads/2022/08/ADKINS-

XP7031-STUDIO-AUTO-CLAM-38-Press-4.png)

  1. Switch on machine.
  2. Press ‘MODE’ button twice to select ‘TIME’ on RH indicator.
  3. Press the ‘ ‘ arrow button to select the first digit (which will flash). Press the ‘ ‘ button to change the digit (between 1 and 9). Repeat this procedure for the remaining two digits.
  4. When the required time is reached press ‘MODE’ button twice, the time is then set.
  5. Press ‘RUN’ button to start the machine using the newly selected time value.

Exploded Diagram and Parts List[

ADKINS XP7031 STUDIO AUTO CLAM 38
Press-5](https://manuals.plus/wp-content/uploads/2022/08 /ADKINS-XP7031-STUDIO-AUTO-CLAM-38-Press-5.png)

1 Retaining ring cover 9 ASACL1
2 Spacer 2 ASACL2
3 Long rotating shaft 2 ASACL3
4 Lower pressing rod assembly 1 ASACL4
5 Connecting bar 2 ASACL5
6 Short rotating shaft 2 ASACL6
7 Electrical magnet cover 1 ASACL7
8 Electrical magnet cushion 1 ASACL8
9 Electrical magnet 1 ASACL9
10 Electrical magnet install plate 1 ASACL10
11 Handlebar axis 1 ASACL11
12 Hand grip handlebar 1 ASACL12
13 Start knob 1 ASACL13
14 Adjustment screw rod 1 ASCL9
15 Nut 1 ASCL10
16 Spacer 1 ASACL19
17 Spacer 2 ASACL21
18 Silicon pad 1 ASCL20/38
19 Mother table 1 ASCL21/38
20 Heate plate (2.2 kW) 1 ASCL19
21 Insulation cover 1 ASCL18
22 Machine frame 1 ASACL26
23 Plastic foot 4 ASACL27
24 Air spring 1 ASACL28
25 Spacer 2 ASACL29
26 Connecting bar 2 ASACL30
27 Spacer 2 ASACL31
28 Rotating shaft 1 ASACL32
29 Electrical instrument box 1 ASACL33
30 Rotating shaft 1 ASACL34
31 Control panel membrane 1 ASACL35
32 Control panel 1 ASACL36
33 Power lead & plug 230 V (UK) 1 BMC618
Power lead & plug 230 V (EU) 1 BMC620
34 Power switch 1 ASCL29
35 Insulation cover rubbers 4 ASCL32
36 Probe 1 ASCL27
37 Magnet Switch 1 ASCL17
38 Bracket for magnet 1 ASACL43
39 Proximity switch 2 ASACL44
40 Plug socket 1 ASCL28
41 Fuse holder 1 ASCL36
42 Pressure adjusting stud 1 ASCL9
43 Solid State Relay 1 DCC28

Electrical DiagramADKINS XP7031 STUDIO AUTO CLAM 38
Press-6

Design change

With the policy of constant improvement and/or modification to meet changing conditions, the right is reserved to change the design and/or specifications at any time without prior notification, and therefore specifications may vary and not be in accordance with this manual.

Guarantee (limited warranty)

A. Adkins & Sons Limited warrants that the press is free from defects in material and workmanship for a period of 12 months from the date of supply to the customer. The machine comes with a one year warranty on parts and 90 days labor.

This warranty covers all parts to repair the defects, except when damage results from misuse or abuse, accident, alteration or negligence or when a machine has been improperly installed.
If a press covered by warranty should need to be returned to the factory for examination and repair, if on-site component replacement is not possible, A. Adkins & Sons Limited will make every effort to repair the customer’s press. The warranty will only be effective when A. Adkins & Sons Limited authorizes the original purchaser to return the machine to the factory and only when the product upon examination has proven to be defective.

Should in our opinion any part of this press be defective in materials or workmanship, it will be replaced or repaired free of charge, provided that the press has been installed and operated in the correct manner and not subjected to misuse. If A. Adkins & Sons Limited authorizes a replacement press, the warranty of the replacement press shall expire on the anniversary date of the original machine’s invoice to the customer.

In order for this warranty to be effective, no return of machine or parts may be made without prior factory authorization. (This will exclude any traveling and/or carriage costs which will be charged at our discretion).

This is the sole warranty given by the company; there are no warranties, which extend beyond the description on the face hereof. The seller disclaims any implied warranty of merchantability and/or any implied warranty of fitness for a particular purpose; the buyer agrees that the goods are sold “as is”. A. Adkins & Sons Limited does not warrant that the functions of the press will meet the customer’s requirements or expectations. The entire risk as to use, quality and performance of the press lies with the customer. (No claim of any kind shall be greater than the sale price of the product or part to which the claim is made).

In no event will A. Adkins & Sons Limited be liable for any injury, loss or damage, including loss of profits, destruction of goods or any special, incidental, consequential or indirect damages arising from the use of the press or accompanying materials. This limitation will apply even if A. Adkins & Sons Limited or its authorized agent had been advised of the possibility of such damage.

ADKINS AND SONS LIMITED DECLARATION OF CONFORMITY

ADKINS XP7031 STUDIO AUTO CLAM 38 Press-7 ADKINS XP7031 STUDIO AUTO CLAM 38
Press-8

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals