Adkins Studio Clam 38 V2 Press – 38 Cm X 38 Cm User Manual
- June 8, 2024
- ADKINS
Table of Contents
STUDIO CLAM 38 v2
User Manual Operators Handbook
Rev E – 17/12/21
Studio Clam 38 V2 Press – 38 Cm X 38 Cm
Preface
Dear User
Welcome to the growing group of Studio Clam 38 v2 press users. The product you
have purchased has been carefully designed and manufactured to ensure that
you, the user, will gain the maximum benefit.
All A. Adkins & Sons Limited products are specifically designed to ensure ease
of use with particular attention to safety requirements.
Should you discover any fault or damage upon receipt of this product, you
should immediately contact your local supplier.
Introduction Studio Clam 38 v2
1.1 Specifications of the Studio Clam 38 v2
The Studio Clam 38 v2 is a manually operated heat press for transfer
printing and material fusing and it is ideal for medium volume production.
The work area is 38 x 38 cm (15 x 15 in).
Specifications
Power consumption | 1.8 kW |
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Power supply | 230 Volts AC |
Max. Working temperature | 225ºC (437ºF) |
Display Timer Range | 0 – 999 sec |
Machine height open | 90 cm (35.5 in) |
Machine height closed | 50.8 cm (20 in) |
Machine width | 41.8 cm (16.5 in) |
Machine depth | 75.2 cm (29.5 in) |
Working area | 52(W) x 90(H) x 69(D) cm |
(20.5(W) x 35.5(H) x 27(D) in)
Net weight| 34 Kg (75 lbs)
Weight export packed| 44 Kg (97 lbs)
Size export packed| 58(H) x 91(W) x 53.5(D) cm
(22.8(H) x 35.8(W) x 21(D) in)
Press pad dimensions| 38 x 38 cm (15 x 15 in)
Fuse| 13A (3 pin plug only)
1.2 Safety Tips
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Our customer service department has its own service engineers and, if required, maintenance is available.
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The Studio Clam 38 v2 meets the European Legislation standard. Under normal conditions accidents are rare. However listed below are some practical points to ensure your safety.
- The user will need to manually open the press when the transfer cycle is complete. Make sure there is sufficient space around the machine for the user to raise the heat plate from the table, without interference. Only persons fully trained should operate this machine.
- Always switch off the current (and pull plug out of the socket) when undertaking maintenance work or when cleaning the machine.
- Ensure that there is sufficient space around the machine. Cables and connections must not get jammed. Although the heat radiation of the press is low, there should be enough space for cooling down.
- Avoid contact with the heat plate.
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DO NOT REMOVE THE INSTRUMENT COVER UNLESS QUALIFIED TO DO SO – touching internal parts is dangerous and may cause shock hazard. All electrical connections inside covers are live. Never operate Press with any covers and/or guards removed.
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PROTECT THE MAINS CABLE – damage to the mains cable may cause fire or shock hazard. When unplugging, hold by the plug only and remove carefully. Take care that the mains cable does not come into contact with the heat plate (or moving parts of the mechanism) during operation of the machine.
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OPERATING AMBIENT TEMPERATURE RANGE – the operating ambient temperature range is 0ºC – 35ºC, (32ºF -104ºF) and humidity of 20% – 80%.
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MACHINE FUSES – Studio Clam 38 v2 13 Amps (3 pin plug only).
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WARNING – THIS APPARATUS MUST BE EARTHED (GROUNDED)
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CAUTION
This machine gets hot whilst operating. Take care not to touch any surfaces that are labelled “Caution this plate is HOT”. -
MACHINE OPERATION
Only persons trained to do so should operate this machine. This is very important because the machine, when set, will need to be manually opened after the transfer cycle is complete. There must be sufficient space for the operator to raise the heat plate from the table without interference.
Installation
2.1 Transport instructions
The machine comes to you either shrink-wrapped or in a box. If you have to
transport the machine at any time it is recommended that you use a similar box
and packing method. Please let the machine cool down and lower the handle to
the locked position.
2.2 Installing the machine
2.2.1 Remove all packaging from the heat press.
2.2.2 Check to ensure that no damage has been caused to the machine
during transit.
2.2.3 Place the machine on a sturdy horizontal surface that is within
easy reach of the operator that will allow space for the operator to raise the
handle up to the loading position. Ensure that no items vulnerable to heat
radiation are too close to the machine.
2.2.4 Remove the zip ties that secure the handle in the down position.
They are located around the heat press arms.
2.3 Electrical requirements
The Studio Clam 38 v2 should be connected to the mains supply, (nominally
230VAC for the European Market) by the mains cable provided and a suitable
plug.
The press is designed for 230VAC 50/60 hertz and requires exclusive use of a
power outlet rated for at least 15 amps for Studio Clam 38 v2.
Ensure that the supply rating on the machine specification plate corresponds
with your local supply and that the correct plug is fitted.
MAINS LEAD
The wires in this mains lead are coloured in accordance with the following
code:
Green and Yellow: | EARTH |
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Blue: | NEUTRAL |
Brown: | LIVE |
As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:-
- The wire coloured green and yellow must be connected to the terminal in the plug that is marked by the letter E, or by the safety earth symbol coloured green, or green and yellow.
- The wire coloured blue must be connected to the terminal, which is marked with the letter N, or coloured black.
- The wire coloured brown must be connected to the terminal, which is marked with the letter L, or coloured red.
NOTE:
Replacement of the mains cable must be done by a competent service engineer.
HEATING ELEMENT
The heating element fitted to the Studio Clam 38 v2 is rated at 1.8 kW.
Never connect to any outlet or power supply having a different
voltage/frequency from that on the machine data plate.
2.4 Adjusting the pressure
This press is fitted with a pressure-adjusting unit, which enables the heat
plate assembly to be raised or lowered by use of a pressure adjustment knob
located on the top of the heat plate:
a) To increase pressure or to use thinner materials turn knob clockwise.
b) To decrease pressure or to raise the heat plate assembly to enable thicker
materials to be used, turn the adjustment knob anticlockwise.
NOTE
DO NOT adjust the pressure when the machine is clamped shut.
CAUTION
This machine is designed to be used with a light to medium clamping pressure.
If the pressure of the machine is adjusted too high this may cause damage to
the machine and invalidate your warranty. Other machines are available for
high-pressure applications. Please ask your supplier for details
How to Operate the Studio Clam 38 v2
3.1 Starting with the Studio Clam 38 v2
3.1.1 Plug into your supply outlet and switch supply on.
N.B. Please ensure the mains plug is easily accessible to the operator so
that in the event of a fault the machine can be unplugged.
3.1.2 Turn on the Studio Clam 38 v2; the on/off switch is on the side of
the machine Control Box. Set the machine controls as necessary. See
instructions for adjusting the pressure, Section 2.4, and also Operation of
Control Unit Page 12. Press red on/off button to activate and heat the Heat
Plate.
3.2 Working with Heat Transfer Materials
Always ascertain from the supplier of material and transfer paper, that the
material to be used is suitable for, and has been prepared for transfer
printing.
3.2.1 Close the press to check the amount of closing pressure the machine
has been set at. If more or less pressure is required then open the machine
and turn the pressure-adjusting knob located on top of the heat plate. For
further instructions see “pressure adjustment”.
3.2.2 Ensure that the heat controller is set to the correct setting for
the material being used. Before using the machine, preheat the base pad of the
machine by closing and re-opening the press a number of times.
After pre-heating, ensure that the machine is in the fully open position.
3.2.3 Place the article to be transferred onto the pressing pad and
locate the transfer paper/substrate on top in the position required. Take care
not to touch the heat plate to avoid the risk of a burn.
3.2.4 Set the time required for the material being used. Close the press
by lowering the handle and the pressing cycle is automatically activated. A
buzzer will sound when the set time has elapsed and the operator should then
raise the heat plate from the locked position. Make sure all operations can be
completed without interference.
3.2.5 Unload the garment from the table of the machine taking care not to
touch the heat plate, to avoid the risk of a burn.
3.3 Pressing Pad Assembly
The pressing pad normally supplied with this machine is silicone rubber. The
pressing pad must be maintained in good condition at all times and replaced
when showing signs of wear. A worn pressing pad will always affect the quality
of printing/fusing. Do not insert items into the machine, which would tend to
cut the pressing pad, i.e. buttons, pins, press-studs or zips.
Never allow the hot heat plate to rest on the pressing pad when the press is
not being used as the pad may be damaged.
IMPORTANT NOTE:
The pressing pad supplied with the machine is of the correct thickness.
Using a thicker pad may invalidate your warranty.
3.4 Shutting Down the Machine
To shut down the machine, turn off the on/off switch at the side of the
machine. The handle should be in the up position.
3.5 Auto Shut Down Feature
After a period of approximately 45 minutes of inactivity, the press will power
down (symbolised by the word ‘OFF’ on the controller display). To restart the
heating process the ‘OK’ button on the controller should be pressed 4 times;
the user is then required to wait until the set temperature is achieved
(notified by a bleeping sound) before the press cycle can recommence.
N.B. This is a safety feature for the benefit of the user and cannot be
disabled; it does not indicate a fault or any mechanical failure of the press.
3.6 Heat Plate Temperature Measurement
Testing of the Heat Plate for temperature consistency or fault condition
should only be undertaken after consulting A. Adkins and Sons, and then only
using a wired Digital Thermometer (*please see note below).
*Please Note:
The Digital Thermometer with external probe is suitable for surface, air
and immersion/penetration measurement, which is required for all Adkins heat
presses.
Laser Thermometers only measure air surfaces which can be misleading due to
currents of hot air floating on the surface of the heat plate.
Maintenance of the Machine
4.1 Daily Maintenance
For good press results it is important to keep the press surfaces clean. Wipe
the surface of the heat plate with a dry cloth before use when the plate is
cold.
4.2 Periodic Maintenance
Put a few drops of oil onto the various pivot pins and the pressure
adjusting screw every three months.
4.3 General Maintenance
The following checks should be carried out at regular intervals by a
qualified and competent person:-
- Electrical connections
- Mechanical moving parts
Any enquiries to: enquiries@aadkins.com
4.4 Cleaning
Clean the outside of the machine frequently with a clean, moist cloth. This
may conveniently be carried out before starting when the machine is cool.
First unplug the machine!
Machine Drawings and Diagrams
On the following pages are the schematic diagrams for the Studio Clam 38 v2.
5.1 Machine General Layout
5.2 Operation Of Control Unit, Setting Time and Temperature
(The head must always be in the up position before the controller is set)
Setting Temperature
- Switch on machine.
- Press the ‘OK’ button to enter the temperature setting mode (the ‘ ‘ light will flash).
- Using the ‘▼’ or ‘▲’ buttons select between ‘ ‘ or ‘ ‘.
- Press the ‘OK’ button twice to enter the temperature setting mode (the temperature settings digits and ‘SV’ will flash).
- Use the ‘▼’ or ‘▲’ buttons to select the temperature required for the transfer material being used.
- Press the ‘OK’ button to turn the ‘SV’ light and temperature settings digits off.
Setting Time
- Press the ‘OK’ button three times to enter the time setting mode (the ‘SV’ and time settings lights will flash).
- Use the ‘▼’ or ‘▲’ buttons to select the time required for the transfer material being used.
- Press the ‘OK’ button to turn the ‘SV’ and time settings lights off.
- The digital display will now show the rising temperature until the set heat is achieved. At this point a buzzer will sound to indicate that the machine has reached the set operating temperature and is ready to use.
- To reset the counter to zero press and hold ‘Reset’ button for 5 seconds.
5.3 Exploded Diagram and Parts List
No. | Part Description | Qu. | Part No. |
---|---|---|---|
1 | Machine Frame | 1 | STEZA/1 |
2 | Contact Plate | 1 | STEZA/2 |
3 | Feet | 4 | STEZA/3 |
4 | Table | 1 | ASCLAM/4 |
5 | Heat Platen | 1 | ASCLAM/5 |
6 | Insulation Cover | 1 | ASCLAM/6 |
7 | Anti-scald Protect Cover | 1 | ASCLAM/7 |
8 | Adapter Plate | 1 | STEZA/8 |
9 | Emergency Stop Button | 1 | STEZA/9 |
10 | Arm | 1 | STEZA/10 |
11 | Pressure Adjust Knob | 1 | STEZA/11 |
12 | Handle Grip | 1 | STEZA/12 |
13 | Handle | 1 | STEZA/13 |
14 | Handle Connecting Piece | 2 | STEZA/14 |
15 | Springs | 4 | STEZA/36 |
16 | Magnetic Switch | 1 | STEZA/17 |
17 | Electronic Case | 1 | STEZA/18 |
18 | Back Plate of Electronic Case | 1 | STEZA/19 |
19 | Circuit Breaker | 1 | STEZA/20 |
20 | Mains Cable 3183Y BLK | 1 | MAINSCABLE |
21 | Rocker Switch | 1 | STEZA/22 |
22 | Metal Conduit Cable | 2 | STEZA/23 |
23 | Transformer | 1 | OMC750/29 |
24 | Gas Spring Fitting Bracket | 1 | STEZA/25 |
25 | Gas Springs | 2 | STEZA/26 |
26 | Digital Controller and Housing | 1 | OMC750/35 |
27 | Silicone Pad 10mm | 1 | BCC33 |
28 | Pressure Adjust Assembly | 1 | STEZA/30 |
29 | Solid State Relay | 1 | ACL50/SSR |
30 | Ring Probe | 1 | FP3057/5 |
31 | M10 Star Knob | 2 | STEZA/32 |
32 | Top Axel Pin | 1 | STEZA/33 |
33 | Toggle Pin | 2 | STEZA/34 |
34 | Thermal Cut Out | 1 | BM338 |
5.4 Machine Electrical Schematic
Design Change
With the policy of constant improvement and/or modification to meet changing conditions, the right is reserved to change the design and/or specifications at any time without prior notification, and therefore specifications may vary and not be in accordance with this manual.
Guarantee (Limited Warranty)
A. Adkins & Sons Limited warrants that the press is free from defects in
material and workmanship for a period of 12 months from the date of supply to
the customer. The machine comes with a one year warranty on parts and 90 days
labour.
This warranty covers all parts to repair the defects, except when damage
results from misuse or abuse, accident, alteration or negligence or when a
machine has been improperly installed.
If a press covered by warranty should need to be returned to the factory for
examination and repair, if on-site component replacement is not possible, A.
Adkins & Sons Limited will make every effort to repair the customers press.
The warranty will only be effective when A. Adkins & Sons Limited authorises
the original purchaser to return the machine to the factory and only when the
product upon examination has proven to be defective.
Should in our opinion any part of this press be defective in materials or
workmanship, it will be replaced or repaired free of charge, provided that the
press has been installed and operated in the correct manner and not subjected
to misuse. If A. Adkins & Sons Limited authorise a replacement press, the
warranty of the replacement press shall expire on the anniversary date of the
original machines invoice to the customer.
In order for this warranty to be effective, no return of machine or parts may
be made without prior factory authorisation. (This will exclude any travelling
and/or carriage costs which will be charged at our discretion).
This is the sole warranty given by the company; there are no warranties, which
extend beyond the description on the face hereof. The seller disclaims any
implied warranty of merchantability and/or any implied warranty of fitness for
a particular purpose; the buyer agrees that the goods are sold “as is”. A.
Adkins & Sons Limited does not warrant that the functions of the press will
meet the customer’s requirements or expectations. The entire risk as to use,
quality and performance of the press lies with the customer. (No claim of any
kind shall be greater than the sale price of the product or part to which the
claim is made).
In no event will A. Adkins & Sons Limited be liable for any injury, loss or
damage, including loss of profits, destruction of goods or any special,
incidental, consequential or indirect damages arising from the use of the
press or accompanying materials. This limitation will apply even if A. Adkins
& Sons Limited or its authorised agent had been advised of the possibility of
such damage.
A. ADKINS AND SONS LIMITED
DECLARATION OF CONFORMITY
Application of Council Directives:| European Low Voltage Directive (LVD),
European Machinery Directive (MD),
Electro Magnetic Conformity (EMC)
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Standards to which Conformity is Declared:| (LVD): EN 60204-1:2018
(MD): EN ISO 12100:2010 2006/42/EC Annexl
(EMC): EN 61000-6-2: 2019
Manufacturer’s Name:| A. Adkins and Sons Limited
Manufacturer’s Address:| High Cross, 18 Lancaster Road, Hinckley,
Leicestershire LE10 0AW
United Kingdom.
Type of Equipment:| Studio Auto Clam 38 v2 Heat Press
Standards Compliance:|
Model Number:| ASCLAM38
Serial Number:| ………………
Year of Manufacture:| ………………
I, the undersigned, hereby declare that the equipment specified above conforms to the above directives and standards.
Place: Hinckley, United Kingdom
Signature:
Full Name: Marie McMahon
Position: General Manager
Date: ……………….
Documents / Resources
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Adkins Studio Clam 38 V2 Press - 38 Cm X 38
Cm
[pdf] User Manual
Studio Clam 38 V2 Press - 38 Cm X 38 Cm, Studio Clam 38, V2 Press - 38 Cm X 38
Cm, 38 Cm X 38 Cm
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