Inline 800 DTF Powder Shaker Cure Unit

“`html

Product Information

Specifications

• Product Name: Adkins Inline 800 DTF Powder Shaker Cure
  Unit

• Model: V1.5

• Revision: 1.0

Product Usage Instructions

Chapter 1 – Before Use

Before using the Adkins Inline 800 DTF Powder Shaker Cure Unit,
familiarize yourself with the various parts and functions including
the front and rear side, operating panel, front sensor, powder box,
powder shaking blade, lamp, and tension sensor.

Chapter 2 – Basic Operations

Follow these steps for basic operations:

1. Turn the power on/off by using the designated buttons.

2. Load media onto the machine and adjust sensor height
   accordingly.

3. Switch to auto mode based on the conditions of use.

4. Stick the media to be processed and link mode if
   necessary.

Chapter 3 – Maintenance Guidelines

Proper maintenance is crucial for the optimal performance of the
machine. Follow these guidelines:

• Perform routine maintenance before and after each use.
• Clean the oven and filter box regularly.
• Replace the filter box as per the recommended cycle.

Chapter 4 – Warranty and Declaration

Refer to the warranty and declaration section for information on
design changes, warranty coverage, declaration of conformity,
installation risk assessment, and machine risk assessment.

FAQ

Q: How often should I replace the filter box?

A: The filter box should be regularly replaced as per the
recommended replacement cycle mentioned in the manual to ensure
optimal performance of the machine.

Q: What should I do if there are significant changes in the

product appearance?

A: In case of significant changes in the product appearance, you
will be promptly notified through appropriate channels to keep you
informed about the latest product information.

“`

AdkinsInline800V1.5UserManual
Revision1.0

Introduction Caution Requests ProductAppearance
SafetyPrecautions Symbols
Unboxingandinstallation WorkingEnvironment
Placeofinstallation Temperatureofworkingenvironment
Chapter1-Beforeuse PartNamesandFunctions Fronts Rearside Operatingpanel Frontsensor Powderbox Powdershakingblade Lamp Tensionsensor
Chapter2-BasicOperations Workflow TurningthePowerOn/OFF Turningthepoweron Turningthepoweroff LoadingMedia AdjustingSensorheight Loadingrollmedia Pouringpower Pouringpower Automode Switchtoautomode ConditionsofAM Stickthemedia Linkmode

Contents
III III III III IV IV-VI VII-VIII VIIII VIIII VIIII
1-1 1-2 1-3 1-4,5 1-6 1-6 1-6 1-6 1-6
2-2 2-3 2-3 2-3 2-4 2-4 2-4 2-5 2-5 2-5 2-5 2-6 2-6 2-7

Chapter3-MaintenanceGuidelines
RoutineMaintenance Beforeuse Afteruse Ovencleaning filterbox Regularlyreplacethefilter. Howtoreplacefilterbox Replacementcycle Kindtips
Chapter4-WarrantyandDeclaration
WarrantyandDeclaration DesignChange Warranty DeclarationofConformity InstallationRiskAssessment MachineRiskAssessment

Contents
3-1 3-2 3-2 3-2 3-2 3-3 3-3 3-3 3-3
4-1 4-2 4-3 4-4
4-5 4-6

Introduction

Introduction

ThankyouforpurchasingtheAdkinsInline800DTF PowderShakerCureUnit(hereaftercalled, “themachine”).
Unauthorizedreproductionofanyportionofthis documentisstrictlyprohibited. ©Adkins AllRightsReserved.Copyright
Caution
Adkinsisinnowayliableforany damageswhatsoever(includingbutnotlimitedto lostprofit,indirectdamage,specialdamage,orother monetarydamage)arisingfromusingorinabilityto usethemachine,exceptasprovidedinAdkins warrantyprovisions. ThisappliesevenifAdkinshasbeeninformedofthe possibilityofsuchdamages. Forexample,wecannotbeheldliableforanylossof mediaorothermaterialsfromusingthemachine,nor areweliableforanyindirectlosscausedbyprinted materials. Pleasenotethatwearenotliableforanyfinancial damageorlostprofitsresultingfromtheuseofthe machine,orforanyclaimsfromthirdparties.

Product Appearance
Pleasenotethatthedescriptionsoftheproduct appearanceintheoperatingmanualareprimarily basedontheproductyouactuallyreceive. Whileensuringthemainfunctionalityoftheproduct remainsunaffected,wecontinuouslymakesubtle adjustmentstotheproductappearancetoachieve optimaldesign.Theseadjustmentsaimtoenhance theoveralllookandfeeloftheproduct,providingyou withanimproveduserexperience.
Inthecaseofsignificantchanges,wewillpromptly notifyyouthroughtheappropriatechannels,ensuringthatyoustayinformedaboutthelatestproduct information.

Requests
·Thismanualdescribestheoperationsandmaintenanceofthemachine. ·Illustrationsinthemanualmaybedifferentfrom theappearanceofsomemodels. ·Readthismanualcarefullyandmakesureyou understanditbeforeuse. ·Althougheveryefforthasbeenmadetoensurethe accuracyoftheinformationinthismanual,ifyoufind anyissues,contactyourdealer. ·Thismanualissubjecttochangewithoutnoticefor improvement.

III

Safety Precautions

Symbols
Inthismanual,symbolsindicateandexplain precautions.Theindicatedsymbolvariesdependingonthenatureoftheprecaution.Makesureyou understandthemeaningofeachsymbolanduse themachinesafelyandcorrectly.
Example of symbols

Meaning
Failuretoobservetheinstructions givenwiththissymbolmayresultin deathorseriousinjuriestopersonnel.Besuretoreadtheprecaution carefullyandusethemachine

CAUTION

Failuretoobservetheinstructions givenwiththissymbolmayresultin injurytopersonnelordamageto property.
Importantnotesregardinguseofthe machinearegivenwiththissymbol. Useasreferenceinformation.

Usefulinformationisgivenwiththis symbol. Useasreferenceinformation.

Indicatesthecorrespondingpagefor relatedinformation.

Indicatesaprecautionrequiring attention(includingcasesofdanger orwarnings). Specificprecautionsareshownin thefigure.
Indicatesaprohibitedaction.Specificallyprohibitedactionsareshownin thefigure.
Indicatesanactionthatmustbe takenorinstructionsthatmustbe followed. Specificinstructionsareshowninthe figure.

Safety Precautions
Warnings and precautions in use
WARNING
·Thesetofpowercablesprovidedwiththemachineis foruseonlywiththemachineandcannotbeused withotherelectricaldevices.Donotuseanypower cablesotherthantheonesprovidedwiththe machine.Failuretoobservetheseinstructionsmay resultinfireorelectricshock. ·Donotattempttomodifythecable,andavoid damagingorbreakingit.Placingheavyobjectson, heating,orpullingthecablemaydamageit,which mayresultinfireorelectricshock. ·Avoiduseinhumidplaces.Additionally,donotpour wateronthemachine.Failuretoobservethese instructionsmayresultinfire,electricshock,orfailure. ·Useofthemachineunderanabnormalcondition,as whenitisemittingsmokeorfumes,mayresultinfire orelectricshock.Turnoffthepowerswitchimmediately,andthenbesuretounplugthemachinefrom theoutlet.Onceyouhaveconfirmedthatsmokeisno longerbeingemitted,requestrepairfromyourdealer. Neverattempttorepairthemachineyourself. Doingsoishazardous. ·Neverdisassembleormodifythemachine. Failuretoobservetheseinstructionsmay resultinelectricshockorfailure. ·Donotuseextensioncords.Failuretoobservethese instructionsmayresultinfireorelectricshock. ·Keepforeignobjectssuchaspiecesofmetalaway fromthepowerplugprongs.Failuretoobservethese instructionsmayresultinfireorelectricshock. ·Donotoverloadelectricaloutletsbyusingtoomany piecesofequipment.Failuretoobservethese instructionsmayresultinfireorelectricshock. ·Ifthepowercableisdamagedorthecorewireis exposedorbroken,askyourservicerepresentativeto replaceit.Usingitasismayresultinfireorelectric shock. ·Donothandlethepowerplugwithwethands. Failuretoobservetheseinstructionsmayresultin electricshock. ·Alwaysholdthepowercablebytheplugwhen unpluggingthemachine.Donotunplugbyholding thepowercableFailuretoobservetheseinstructions maydamagethecableorresultinfireorelectric shock. ·Donotuseavoltageotherthantheindicated voltage.Failuretoobservetheseinstructionsmay resultinfireorelectricshock. ·Donotuseapowerfrequencyotherthanthe indicatedfrequency.Failuretoobservethese instructionsmayresultinfireorelectricshock. ·Ifmetal,water,liquid,orotherforeignobjectsenter themachine,turnitoffimmediately.Afterthat,be suretounplugthemachineandcontactyourservice representative.Usingitasismayresultinfireor electricshock. ·Ifinkleaks,turnoffthemainpowerswitch,unplug themachine,andcontactyourdealer,serviceoffice,or callcenter. ·Keeptheheateronthemediatransportsurfacefree ofdustanddebris.Failuretoobservetheseinstructionsmayresultinsparksorfires. ·Keepchildrenawayfromthismachine.
·Donotuseaflammablesprayorsolventinsideor aroundthemachine.Failuretoobservethese instructionsmayresultinfireorelectricshockfrom ignition. ·Donotplacevases,potplants,cups,cosmetics, containersofchemicalsorwater,orsmallmetal objectsontopofthemachine.Liquidorforeign objectsmaygetinsidethemachine,leadingtofireor electricshock.

IV

Safety Precautions

Precautions in use
CAUTION
Handling of the power cable
·Plugintoapolarizedelectricaloutlet. ·Alwaysplugthepowercableintoanoutlet nearthemachine,andmakesurethepower cablecanbeeasilyunplugged. ·Regularly(atleastonceayear)unplugthe cableandremoveanydustonornearthe powerplug.Failuretoremovedustmayresult infire. ·Donotuseavoltageotherthanthe indicatedvoltage. ·Beforeplugginginthemachine,checkthe outletsupplyvoltageandcircuitbreaker capacity.Plugeachcableintoapowersource withanindependentbreaker.Ifyouplug morethanonepowercableintooutletsthat sharethesamecircuitbreaker,itmaytripthe breaker.
Notes on maintenance
·Paycloseattentiontoventilationandbe suretowearsafetyglasses,gloves,anda maskwhendealingwithunusedhotmelt powder,airborneparticlesmayenterthe eyesormouth.Pleasetakeprecautions.
Moving part precaution
·Keepfingersandotherbodypartsawayfrom hazardousmovingparts. ·Donottouchthedustingrollerwhenitis rolling.Failuretoobservetheseinstructions mayresultinfingerinjurysuchastornskinor fingernails. ·Keepyourheadandhandsawayfrom movingpartsduringoperation.Failureto observetheseinstructionsmayresultininjury suchasyourhairbecomingcaughtinthe machine. ·Wearsuitableclothes.(Donotwear loose- fittingclothesoraccessories.)Keeplong hairbound.

CAUTION
Heater
·Donotpourliquidonthemediatransport surface.Failuretoobservetheseinstructions mayresultinheaterfailureorsparks. ·Donottouchthemediatransportsurface withbarehandswhiletheheaterishot. Failuretoobservetheseinstructionsmay resultinburns.
Precautions and notes
WARNING
Consumable items
·Machineconsumables,includinghotmelt powderandtransferfilm. ·Themachine’ssafetylevelisbasedonthe useofAdkinsrecommendedtransferfilm.To ensureoperationalsafety,pleaseusethe transferfilmrecommendedbyAdkins. ·Ifhotmeltpowderisbroughtfromacold placetoawarmplace,pleaseletitsitatroom temperatureforatleastthreehoursbefore use(refertoproductinfoforfulldetails). ·Donotleaveconsumablesexposedtotheair foranextendedperiod;ifleftopenforalong time,theymaynottransferproperly.Ifnotin use,sealandstorethem. ·Storeconsumablesinacool,darkplace. ·Keepconsumablesoutofreachofchildren. ·Onceconsumablepackagingisopened, pleaseuseitwithinhalfamonth.Aftera certainperiodoftime,thetransferqualitymay decline.Refertospecificproductdetails. ·Pleasehandoverunusedconsumablesto yourdealerorservicerepresentative.If handlingthemyourself,complywiththe requirementsofindustrialwastedisposal facilitiesandlocalregulations.
Components requiring periodic replacement
·Somepartsofthemachinerequireregular replacement.
Machine disposal
·Contactyourdealerorservicerepresentative forassistancewhendisposingofthemachine. Ifyouwilldisposeitbyyourself,request assistancefromanindustrialwastedisposer.

V

Safety Precautions

WARNING
Notes on maintenance
·Useinaroomwithaslittledustaspossible. ·Useinaroomwithasmuchventilationaspossible. ·Important:Regularlywipetheoiltanktokeepitcleanand preventoilaccumulation. ·Storetransferfilminabag.Wipingoffdustaccumulated onthemediawilladverselyaffectthemediaduetostatic electricity. ·Whenleavingtheworkshopafterworkinghours,donot leaveanymediaontherollhanger.Dustwilladheretothe media.

Mandatory Signs
“Extraction”fansmustbeusedduringoperation ofmachinery.

WARNING
Handling of Media
·Userecommendedmedia.PleaseusethemediarecommendedbyAdkinstoensurereliable ,high-qualitytransfers. ·Beawareofmediaexpansionandcontraction.Donotuse mediathathasjustbeenopened.Themediamayexpandor contractdependingontheroomtemperatureandhumidity. Openthepackageandallowittoadjusttotheplaceofuse foratleast30minutesbeforeloadingitinthemachine. ·Donotusecurledmedia.Notonlydoesthiscausemedia jamming,butitalsoaffectstransferquality.Straightenany mediathatissignificantlycurledbeforeuse.Whenrollingup regular- sizedcoatedmediaforstorage,makesurethe coatedsideisfacingoutward. ·Settheheatertemperaturetosuitmediacharacteristics. ·Donotleavemedialoadedoverextendedperiodswiththe heateron. ·Withsometypesofmedia,underhightemperatureand humidity,itmayaffectthetransfer.Becarefulabout wheremediaisstored. ·Withsometypesofmedia,ifthemediaisleftexposedto air,theink- receivinglayermaychange,causingimage defectssuchasblurredcolorsandbleeding.
Warning signs and Mandatory signs
Warning Signs

Paycloseattentiontoventilationandbesureto wearsafetyglasses,gloves,andamaskwhen handlingpowder,orothersolutionsusedwith themachine.

Installation precautions

places exposed to direct sunlight

places with uneven surfaces

places where vibration Places directly exposed

is generated

to air conditioning

“Warning;electricity”anditisusedtowarn peopleabouttheriskofcominginto contactwithelectricity(e.g.electricshock, electrocutionhazard,hazardousvoltage).
“HotSurface”anditisusedtowarnpeopleto takecaretoavoidcominginto contactwithahotsurface.
“CrushingHazard”anditisusedtowarnpeople totakecaretoavoidcominginto contactwithmovingpartsduringoperation.

Places subject to significa-
nt changes in temperature or humidity

Places where open flames are present

<20°C/68°F >28°C/82°F
35% 70%

VI

Unboxing and installation
Unboxing
Beforeinstallingthemachine,ensurethatthe requiredamountofspaceisavailableintheplace underconsideration.Theplaceofinstallationmust haveenoughspaceforthemachineaswellas transferingtasks.Seeoverleaf.
Whenmovingtheboxeditem,onlyinsertand liftwherethemarkingsareinstructing.

Unboxing and installation
Installation
Theheaterhoodandsidepanelsarefixedbyscrews fortransportationandneedtobe removed,andthefilterdoorconnectionchecked.
1 Openthefilterdoorbyunscrewingthethumb screwasmarked(A)below,itdoesnot requiretoberemoved,justloosenedenough sothedoorcanswingopen.

2 Whilethedoorisopen,removethescrew marked(B)thatissecuringthesidepanel. Oncethescrewisremoved,gentlyliftthe sidepanel(C)andslideforwardfrombehind thedoor.

Placetheboxinapositionthatisflatandlevel, andthatyouhavesufficientspacetounbox andremovethemachinefromthepalette.
Removethesecuringtransportscrews. Itisrecommendedthat4peopleliftthesidesand lidupwardsandoverthemachine,takingcarenot todamaged/scratchtheoutersurfaces.
Theprotectivewrappercanberemovedfromthe machine.
Withinthepackagingaretworampswhichcanbe usedtoallowthemachinetobemaneuveredoff thepallet.Itisrecommendedthat4people maneuverthemachineoffthepalletandinto position.

C B
A
3 Proceedtoremovethesidepanelfromthe oppositeside,byremovingthescrew(B).
4 Oncebothsidesareremoved,removethe twoscrewsthatareholdingthehoodcover inplace.Thereisonescreweithersidelocated asbelow.

VII

Unboxing and installation
Installation
5 Positionthemachineinfrontoftheprinterto beused.Theprinterandmachinehastobe perfectlyalignedforthefilmtoruntrue.
Ifthereisanymis-aligmnmentthemediacan moveortrackoffwhileinoperationcausing issues. Useatapemeasuretocheckthatthefrontof themachineisalignedtoyourprinter.

Unboxing and installation

Usingaspiritlevel,ifpossible(withadjustable
6 feet)ensuretheprinterislevelfirst.Then levelthemachinebyloweringtherubber feet,viatheredadjustercog.
Connecttheplugtoasuitableplugsocket(do
7 notuseanextensionlead)andswitchonvia thegreenon/offbutton. Ifthesystemdoesnotturnon,makesurethat theemergencystopisnotengaged.
Ensurethepowerleadisnotgoingtocomein tocontactwithanymovingpartsorany heatsourceanddoesnotconstituteatrip hazard.

VIII

Working Environment

Places of installation
Beforeinstallingthemachine,ensurethatthe requiredamountofspaceisavailableintheplace underconsideration.Theplaceofinstallationmust haveenoughspaceforthemachineaswellas transferingtasks.

Model Width
80cm-V17 1980mm

Depth Height
1310mm 1210mm

Total Weight
355kg

TopView

5210mm

500mmormore 1000mmormore

1000mmormore
SideView

400mm

500mmormore

Working Environment

400mm
Temperature of working environment
Toensurereliabletransfering,usethemachinein anenvironmentof2028°C.

VIIII

Before use

Part Names and Functions
Front

Powderlowlight Oven
Tocureandsetthetransferpowder.

Heatemissionholes

All-in-onesmokepurifier
Purifythesmokeandgassesgenerated
duringthetransferringprocess.

Heatemissionholes

Wheel
Fixthemachineposition.

MediaPre-heat
Heatthemediatoanappropriate temperaturebeforepowdering.
FrontSensor
Detectandidentifythepositionandstatus oftheprintingmaterial(Media/Film).
Operatingpanel
Equippedwithbuttonsforoperatingthe machineandanLCDthatdisplayssetting items.

Powdertray
Collectandhandleexcessadhesivepowder

Rear

Before use
Oven
Tocureandsetthetransferpowder.
Ovenhandle

Feeding/Meshbelt
Assistedmediatransfer.

All-in-onesmokepurifier
Purifythesmokeandgassesgenerated
duringthetransferringprocess.

Coolingfan
Auxiliarymediacooling.
Take-uproller
Windingandcollectingtheprintedmaterial.
TensionSensor
Maintainandadjustthetensionofthe printingmaterial.

Powderholders
Preventpowderfromfallingoffbothsides.

Vacuumroller
Secureandmaintaintheflatnessoftheprintingmaterial.
Weightsensor
Measureandmonitortheweightoftransferpowder.
Powderbox
Storingandsupplyingadhesivepowder.

Powderpreheat

Shakingblade
Evenlydistributestransferpowder.

Before use

Operating Panel
Usetheoperatingpaneltospecifyprintsettingsoroperatethemachine.

Link Heat

Dusting
Fan Roll

Shaking
Feed

MainPower
Presstoturnon/turnoffthe machine

Information
Thedetailedintroductionof
eachinterface

1. Function introduction

EmergencyStop
Presstoquicklyandimmediatelyhalttheoperationof themachineincaseofanemergencyorpotentialhazard
Intelligenttouchdisplay
Showsthefollowingitems: 1Sevenfunctions Auto/manualmode Heattemperature(flasheswithtargettempwhilstheating) Pretemperature(flasheswithtargettempwhilstheating) Powder-Powderweight (IO)Input/Outputsetting Parasetting Mainmenu

Icon
Link

Details
“LINKmode”,canonlybeactivatedinthemachine’sautomatic mode. Linkmodeturnsthefilmsensoroffandinstructsthemachinetopullthefilm throughthedryer,whetherornotthereisfilminfrontofthesensor.Thisis usedattheendofajob.

Heat

Toactivatethemachine’sheatingfunction.

Dusting

Toinitiatethepowderboxrollertodustpowderontothefilm.

Fan

Tostarttheoperation/suctionoftheVacuumroller.

Roll
Shaking

Toinitiatethetakeupmotorandtensionsystem. Toactivatethepowdershakingfunction(toremoveexcesspowderfromfilm).

Feed

TostarttheMeshbeltmovement,initiatingthepaperfeedingmovementof themachinewheninmanualandpartialautomode.

Green
Off

Red
On

Before use

2. Temperature
Icon HeatTemp PreTemp
Powder

Details
Showthecurrenttemperatureofoven(flasheswithtargettempwhilstheating).
Showthecurrenttemperatureofpre-heater(flasheswithtargettempwhilstheating).
Showthecurrentcapacityofpowderintheweightsensor, displayshowingaminimumvalueof0andamaximumvalueof100 0-100).

3. Para set
Theparametersmayrequireadjustingdepending onthefilm,powderandprintsettingsyouuse. Suggestedinitialsettingsgivenbelowasa guideline:

58

100

4000

70

50

Dusting Alarm 15

4, Input/output settings

1)ShakingStrength Frequencyofthepowderbladeintensity.
2)HeatTemperature Operating/targettemperatureoftheoven.
3)FeedSpeed Thespeedofmediafeedingwheninmanualmodeandpartialautomode.
4)PreTemperature Operatingtemperatureofthepreheatingarea.
5)RollInterval SetsthepausetimebetweenmovementsofthetakeupmotorwhilstinLink Modeonly.Thisthereforedeterminesthespeedofwhichthefilmispulled throughwhilstinlinkmode.
6)Tension Notrelevanttothismodel.Pleaseignore.
*7)DustingAlarm Onlyusedonsystemswithoutpowdersensorsinthepowderbox. Setsthedelaytimeafterthepowderweightsensordetectslowpowder,before thelight/alarmalertstheuserthatthepowderboxisempty.

Thedisplayedparametersherecorrespondtotheworking statusoftheirrespectivenamesanddonotsupportmanual adjustment.
Iconcolorvariesdependingonthefunctionworkingstatus. Red:Workingstatusnotmet/sensed Grey:Workingstatusmet/sensed

5. Auto/Manual mode
SwitchtochooseAuto modeorManualmodeof themachine.

Todeterminethespeicficworkingstatus,pleasecontact yourdealerorpressthe”?”buttontoknowmore.
Automode: Whenthepowdercapacityvaluereachesapprox 80andtheoventemperatureconditions havereachedthespecifiedtemperature,andtheFrontsensorhassensedthefilmthemachine caninitiatetheautomatictransfermode,allowingonepersontooperatemultiple machinessimultaneously. Themachinewillautomaticallyfeedthemediaatthespeedoftheprinter,cureandtakeup thefilmontothetakeupcore.
Manualmode: Inmanualmode,themachineallowsadjustmentofvariousparameters,enabling real- timemonitoringandadjustmentofmachineoperationsgivingfullmanualcontrol.

Front Sensor
Thefrontsensorisusedtodetectfilmbeingfedintothemachine. Themachineisequippedwithonefrontsensor,located beneaththemediapre-heat.
Frontsensor

Heat Lamps

Before use

Thefrontsensorhasadjustableheightlevels, allowinguserstoadjustittotheappropriateposition basedontheirneeds.
Powder Box
ThepowderboxsmainfunctionsincludePowderStoragepowder supplyandconvenientpowderreplacement,ensuringacontinuous supplyofpowderandhigh-qualityprintingresults.

Theupperandlowerdoublerowsofhigh-efficiency heatinglamps(lowerrowisunderthefeedingbelt)
Combinedwithouruniqueintelligentheatingsolution,whichoffers efficientpowerconsumption.
Tension Sensor
Thetensionsensorisuesdtomaintainandadjustthetensionofthe printingmaterial,besidesIthelpsmaintainprintquality,facilitate powdertransfer,andensureaccurateprintingpositioningby adjustingthetensionoftheprintingmaterial.

Powderpreheat
Itspurposeistomaintainahighlevelof drynessforthehot-meltpowderinsidethe box,preventingitfromabsorbingmoisture.
Powder Shaking Blades
Powdershaking blade
Contributingtotheuniform distributionoftransferpowder throughvibrationalmotion, therebyensuringhigh-quality andconsistentprintingresults, locatedbeneaththevacuum roller.

Tensionsensor
Locatedbeneaththetake-uproller.

Electonics panel v1.5 (AFS…)

Before use

76

8

1

2

3

1..24vpowersupply

2.Maincontrolboard

3.16waythyristorboard

4.Isolationtransformer

5.Vacuumrollermotor

5

4

9

6.Shakingblademotor 7.Vacuumrollerandmeshbeltgears 8.Dustingrollergearset 9.Powdersensor

Alwaysdisconnectthemainpowersupplybeforecarryingoutanymaintenance/repairwork.

Filtration system
Theshakerisfittedwithathree-stagefiltration system.
Stage1: Airisdrawninthroughtheupperexhaustinlet fromthehoodofthedryer,andpasseddown intothecoolingzoneatthebottom,whereitwill separatetheoilfromtheexhaustedair.
Stage2: Theairwillthenpassthroughthecarbonfilter element,whichwillfilteroutfineparticles.
Stage3: Finallytheairwillentertheglassfibrefilter element,hereanylastpartofimpuritieswillbe absorbed,andthepurifiedgaswillbedischarged bythetopfans.

HEPAFilter CarbonFilter
OilCollection

Electonics panel v1.5 (ADK…)

Before use

6

7 8

10

1
1..24vpowersupply 2.Maincontrolboard 3.16waythyristorboard 4.Isolationtransformer 5.Vacuumrollermotor

2

3

5

4

9

6.Shakingblademotor 7.Vacuumrollerandmeshbeltgears 8.Dustingrollergearset 9.Powdersensor 10.36vpowersupply (RHS of machine)

Alwaysdisconnectthemainpowersupplybeforecarryingoutanymaintenance/repairwork.

Filtration system
Theshakerisfittedwithathree-stagefiltration system.
Stage1: Airisdrawninthroughtheexhaustinletfromthe hoodofthedryer,andpassed intothecoolingzoneatthebottom,whereitwill separatetheoilfromtheexhaustedair.
Stage2: Theairwillthenpassthroughthecarbonfilter element,whichwillfilteroutfineparticles.
Stage3: Finallytheairwillentertheglassfibrefilter element,hereanylastpartofimpuritieswillbe absorbed,andthepurifiedgaswillbedischarged bythetopfans.

HEPAFilter CarbonFilter
OilCollection

Chapter 2 Basic operation
Aboutthischapter Thischapterdescribesinformationaboutbasicoperation, suchashowtoloadprintingmedia,howtouseautomode andlinkmodecorrectly.

Workflow TurningthePowerOn/OFF
Turningthepoweron
Turningthepoweroff
Emergencystop LoadingMedia
AdjustingSensorheight
Loadingrollmedia Pouringpower
Pouringpower

2-2 Automode

2-3

Switchtoautomode

2-3

ConditionsofAM

2-3

Stickthemedia

2-3 Linkmode

2-4

2-4

2-4

2-5

2-5

2-5 2-5 2-5,6 2-6 2-7

Workflow

1

Turningthepoweron/off

2

Loadingmedia

3

Pouringpowder

4

Automode

5

Linkmode

Basic Operation
See[turningthepoweron/off] Page2-3. See[Loadingpower]Page2-4. See[Loadingpowder]Page2-5. See[Automode]Page2-5,2-6. See[Automode]Page2-7.

Turning the power on/off
Turning the power on

Basic operation
Emergency stop

Link Heat

Dusting
Fan Roll

Shaking
Feed

Presstoturnonthemachine
Turning the power off

Link Heat

Dusting
Fan Roll

Shaking
Feed

Presstoturnoffthemachine
Pleaseensurethatthemachinecompletesthe transferoperationbeforeturningoffthepower

Link Heat

Dusting
Fan Roll

Shaking
Feed

1)Presstoactivate 2)Rotatethebuttontotherighttoexit theemergencystopstate
WARNING
Emergency Stop
Emergencystopcanbeactivatedonlyinthe followingsituations:
·EmergencyScenarios:Incaseofemergencies orpotentialhazards,theemergencystop buttonorswitchisusedtoquicklyinitiatethe emergencystop.Thisrapidlyhaltsall movementsofthemachinetopreventinjuries orequipmentdamage.
·LossofControl:Iftheoperatorlosescontrol ofthemachineandisunabletohandle unforeseencircumstances,theemergencystop isemployedtoswiftlyhaltthemachine operations.
·EquipmentMalfunction:Whenthereisa malfunctionorabnormaloperationofthe equipment,theemergencystophelpsprevent furtherdamageandprotectsbothoperators andtheequipment.
·SafetyChecks:Duringmaintenanceorsafety checks,itmaybenecessarytoactivatethe emergencystoptoensurethesafetyof personnel.
It’simportanttonotethattheemergencystop isintendedforrespondingtourgentsituations orensuringsafety,soitshouldbeused sparinglyundernormalcircumstances. Afteractivatingtheemergencystop,aproper inspectionandmaintenanceofthemachine areusuallyrequiredtoensureitssafetyand normaloperation.

Loading Media
Adjusting the sensor height
1 Adjusting the sensor heig.ht
Infiniteadjustableheightlevels

Basic Operation
Loading the film/media
3 Feed the media through to .the vacuum roller Ensurethatthemediaisplacedoverthevacuumroller, keepingitfedstraight,andholdinplace.

Loading the film/media

1

Wait until the media is long enough
Themedialengthshouldgenerallyreachclosetothe

groundseebelow.

4

Turn on the `FAN’ function.
Activatethevacuumrollertoholdthefilminplace.

Media
2 Feed the media into the shaker Theentranceisasshowninthediagram,above thepreheatingplate. CautionHOT

Link Heat

Dusting
Fan Roll

Shaking
Feed

Fan

Fan

5

Adjust the position of the powder hold.ers
Withthemediaholderspushedclosetothemedia,thisensures

Minimalpowderwillfalloutsideoroffthefilm,reducingthe

intervalforreplenishingpowder.

Pre-heatingplate

Basic operaton

Pouring powder

Auto mode

Pouring powder
1 Adding powder in to the powder box.

Switch to Auto Mode
1 Turn the “Heat” function on.. (15 minutes of preheating is recommended before moving to step 2).

Power

2

Powder tray
Openedadhesivepowdercanbestoredinthepowder

traytofacilitateeasyextractionforthenextpowder

addition.

2 Switch the auto function on

Conditions of Auto Mode
ForAutoModetofunctionthefollowingconditionsarerequired.
1 The machine needs to sense film is present (at the front film sensor)
Iftheiconisred,itindicatesthat themediahasbeensensed;ifthe iconisgrey,investigateand addresstheunderlyingissue.

Basic operation

Conditions of Auto Mode
2 The powder weight sensor has reached approx 80% or more

Loading film/media to take up
1 Wait for the film to pass through the oven.

Ifthevalueisupto80ormore,it
Fan Feed indicatesthatthepowdercapacity
meetstheAutomodecondition.
3 The temperature has reached the target/set temperature

2 Allow enough slack on the film

Media

Tension bar

3 Attach to the a cardboard take up core.

Thetemperaturedisplayedinthemain menu’s’Heattemp’mustmatchthe’Heat temperature’setintheparaset.
4 The machne is now in partial auto mode
Afterthemachinemeetstheabovethreeconditions,it entersthesemi- automaticmodestatus,allowingforthe nextstepintheoperation.

4 The machine is now in. full Auto Mode.
Themachinewillbeinthefully automaticmodewhenthetension sensorreachesitshighestpoint.
highest point

When the machine is in full Automatic Mode
Afterthefullautomaticmodeisactivated,thefeedingbelt startsmovingbackward,thevacuumrollerstopsoperating, andthetensiontake- upsystemgraduallypullsand tightensthemediathroughtheoven. Thebeltmovinginreverseensuresnowrinklesorcreases appearinthefilm. Thevacuumrolleroperatesintermittentlyallowingforthe filmtoselfalignandensurestraightfeeding.

Basic operation
Link mode
Link mode
Linkmodecanonlybeactivatedupon completionofthetransferoperationinautomode.
1 Turn on Link Mode

2 After the print has finished roll off 500mm then cut the film.
TopView

3 Allow.the film to feed through and cure
Afterinitiatingthelinkmode,themachinewillautomaticallycompletethefinalheatingwork,ensuringthelast mediaintheovenisfullybakeduntilthereisnomedialeft inside. Thesystemcontinuestopullthemediathroughasthe frontsensorisdeactivatedinlinkmode.

Chapter 3 Maintenance Guidelines
Aboutthischapter Thischapterisaboutsomedailymaintenanceguidelinesof themachine,properlymaintainingthemachinecanextend itslifespan.

RoutineMaintenance

3-1

Beforeuse

3-2

Afteruse

3-2

Ovencleaning

3-2

Replacethefilterregularly

3-3

Howtoreplacethefilterbox

3-3

Replacementcycle

3-3

T ips

3-3

Maintenance Guidelines

Duetothelargeamountofglycerinin thecompositionofDTFwhiteink,it isnormalforoilandwatercondensation toappearonthemetalsurfaceafterthe machineisused.Inordertoprevent condensationfromaccumulating onthemachineduringlong-term use,pleasefollowthemaintenance instructionsbelow.

Oven cleaning

Pullup

Before use

Link Heat

Dusting
Fan Roll

Shaking
Feed

ItisrecommendedtoturnontheHeat functionfor15minbeforestartingeachwork sessiontoenhancethecuringeffectiveness.

After use

Link Heat

Dusting
Fan Roll

Shaking
Feed

Aftereachday’swork,besuretoactivatethe Heatfunction’for15minutestoreducewater andoilcondensation.

Openthemachineovenandwipeoff theoil insidetthheeooililgguuidideeggrroooovvee.,andallinternalsurfaces.
Duetothebuildupofglycerin/oilwhichcomesfrom DTFinkitisextremelyimportantthattimeistakenat eachdaytothoroughlycleanexcessoilfromallsurfaces (includinginsidethelid/hood).
Theoilresiduecannotbefullyeradicatedduetotheoil particlesbecomingairborne,whichformscondensation onvariouspartsofthemachine.
Failuretocleanthesurfacesdailycanresultinoilbuild upandleakagesfromvariouspartsofthesystemand cancontributepossiblyfaults.

Maintenance Guidelines

Replace the filter regularly
Replacethefltercartridgeregularlyaccordingtotheworkingcondition,refertothefiltercartridgereplacementguideline(asbelow):

1. How to replace the filter box

1

OpentheSmokepurifer.

2

Loosenthescrewssecuring torevealthefilters

3

Pulltheoldfiltersoutandnstall thenewfilters(Carbonatthebottom).

Pullfromthisside

Filterbox

2. Replacement cycle

Usestatus

Suggestedreplacementcycle

Highfrequencyuse

1.5months

Lowfrequencyuse

3months

Ifthereissmoke

Replacethefilterimmediately

3. Tips

1

Thefilterelementisaconsumableitemandneedstobereplacedregularly.

2

Thefilterelementreplacementcycleisnotthequalityshelflifeoftheproduct.

3

Duetodifferentusescenariosandfrequencyofuse,thefilterelementreplacementcyclevaries.Thespecificuseisbasedontheactualuse.

3

Replacethefilterelementinatimelymannertoensurethatthesmokefilter reachesthebestworkingstate.

Chapter 4 Warranty and Declaration
Aboutthischapter Thischapterisaboutthewarrantyanddeclarationofthemachine itslifespan.

WarrantyandDeclaration

4-1

DesignChange

4-2

Warranty

4-3

DeclarationofConformity

4-4

InstallationRiskAssessment

4-5

MachineRiskAssessment

4-6

1. Design Change

Warranty and Declaration

Withthepolicyofconstantimprovementand/ormodificationtomeet changingconditions,therightisreservedtochangethedesignand/or specificationsatanytimewithoutpriornotification,andtherefore specificationsmayvaryandnotbeinaccordancewiththismanual.

1. Guarantee (Limited Warranty)

Warranty and Declaration

Adkinswarrantsthatthemachineisfreefromdefectsinmaterialandworkmanshipforaperiodof12monthsfrom thedateofsupply.Themachinecomeswithaone-yearwarrantyonparts.
Thiswarrantycoversallpartstorepairthedefects,exceptwhendamageresultsfrommisuseorabuse,accident, alterationornegligenceorwhenamachinehasbeenimproperlyinstalled.
Ifamachineiscoveredbywarrantyshouldneedtobereturnedtothefactoryforexaminationandrepair ,ifon-site componentreplacementisnotpossibleAdkinswillmakeeveryefforttorepairthecustomersmachine.Thewarranty
willonlybeeffectivewhenAdkinsauthorisestheoriginalpurchasertoreturnthemachinetothefactoryandonly whentheproductuponexaminationhasproventobedefective.
Shouldinouropinionanypartofthismachinebedefectiveinmaterialsorworkmanship,itwillbereplacedor repairedfreeofcharge,providedthatthepresshasbeeninstalledandoperatedinthecorrectmannerandnot subjectedtomisuse.InexceptionalcircumstancesIfAdkinsauthoriseareplacementmachine,thewarrantyofthe
replacementmachineshallexpireontheanniversarydateoftheoriginalmachinesinvoicetothecustomer.
Inorderforthiswarrantytobeeffective,noreturnofmachineorpartsmaybemadewithoutpriorfactory
authorisation.(Thiswillexcludeanytravellingand/orcarriagecostswhichwillbechargedatourdiscretion).
Thisisthesolewarrantygivenbythecompany;therearenowarranties,whichextendbeyondthedescriptiononthe
facehereof.Thesellerdisclaimsanyimpliedwarrantyofmerchantabilityand/oranyimpliedwarrantyoffitnessfora particularpurpose;thebuyeragreesthatthegoodsaresold”asis”.Thesolepurposeofthemachineistobeusedfor DTF,outsideofthisuseAdkinsdoesnotwarrantthemachine.Theentireriskastouse,qualityandperformanceofthe
machinelieswiththecustomer.(Noclaimofanykindshallbegreaterthanthesalepriceoftheproductorpartto whichtheclaimismade).
InnoeventwillAdkinsbeliableforanyinjury,lossordamage,includinglossofprofits,destructionofgoodsorany special,incidental,consequentialorindirectdamagesarisingfromtheuseofthemachineoraccompanyingmaterials.
ThislimitationwillapplyevenifAdkinsoritsauthorisedagenthadbeenadvisedofthepossibilityofsuchdamage.

Warranty and Declaration
Inline 800 Powder Shaker

INSTALLATION RISK ASSESSMENT

Area / Task for assessment: Installation of Adkins Inline 800 DTF powder shaker with built in extraction

The guidance contained within this prepared assessment form will provide recommendations and indicate what action should be taken where hazards are identified.

Hazards Identified
Trip and slip
Manual handling
Electric shock
Exposure to harmful isocyanates Burns
Moving parts

Persons at risk and how
Persons installing machine ­ Could slip, trip, fall when moving/lifting goods
Persons installing machine ­ Improper lifting techniques.
Persons installing machine ­ Shock from electrical circuit boards. Persons installing machine ­ use of DTF powder risks exposure to isocyanates.
Persons installing machine ­ burns from heat element and exposure. Persons installing machine ­ risk of injury or loss of limbs from moving parts.

Manufacturer recommended control measures
Engineer visually checks environment and has adequate PPE.
Training in manual handling techniques. Weights and dimensions listed within product manual. Recommended personnel required to lift details within user manual. Installation ramps included for ease of removing from pallet. Isolate power supply if needed. Caution signage on display. Screw locked cover for electrics.
Training in the risk of exposure to isocyanates and sufficient product knowledge. PPE worn when necessary. Relevant H&S signage in place and/or explained in operator’s manual. Caution signage on display and explained in operator’s manual. Protection from heat elements in place. Majority of moving parts are covered, meaning exposure is minimised.

Current risk LC S 13 3
13 3
15 5 24 8 24 8 14 4

Recommended action necessary
Persons receive sufficient training Keep environment around the machine tidy Persons be trained in manual handling techniques.
Persons be trained sufficiently in electrical safety and locations of highest risk of electric shock. Ensure that there is appropriate PPE at all times and that staff adhere to any applicable procedures. Ensure provision of a burns kit.
Persons be trained sufficiently and adhere to any applicable procedures.

*Adkins is a division of and trades as Charterhouse Holdings plc, Oakridge Park, Trent Lane, Castle Donington, DE74 2PY, Unit ed Kingdom.

Risk Level LOW
MEDIUM HIGH

LCS Risk Score < 8.00
8.00-14.99 > 14.99

Average Risk Score Overall Risk Rating

5.17
LOW

`CURRENT RISK’ LCS SCORE SCHEME

Overall Risk Consequence

Score
1 (Negligible) 2 (Minor)
3 (Moderate) 4 (Major)
5 (Catastrophic)

1 (Improbable)
LOW LOW LOW LOW LOW

Likelihood

2 (Unlikely)

3 (Possible)

LOW LOW LOW MEDIUM MEDIUM

LOW LOW MEDIUM MEDIUM HIGH

4 (Likely)
LOW MEDIUM MEDIUM
HIGH HIGH

5 (Almost Certain)
LOW MEDIUM
HIGH HIGH HIGH

The overall score (Score (S)) is determined by multiplying the Likelihood (L) and the Consequence (C) for each Hazard Identified and taking the average score. A Score (S) below 8.00 is considered a low overall risk; a Score (S) between 8.00-14.99 is considered a medium overall risk; and a Score (S) above 14.99 is considered a high overall risk.

Current risk’ scores and theCurrent risk’ LSC Score Scheme are only suggested by Adkins and encourage all users to perform their own risk assessment based on their specific environment and circumstances.
Adkins does not take responsibility for any action (or non-action) taken as a result of adhering or not adhering to recommendations listed in the Recommended further action’ section. Adkins* does not take responsibility for any consequence arising from actions in theRecommended further action’ section, including death or injury through negligence.

*Adkins is a division of and trades as Charterhouse Holdings plc, Oakridge Park, Trent Lane, Castle Donington, DE74 2PY, Unit ed Kingdom.

MACHINE USAGE RISK ASSESSMENT

Machine assessed: Adkins Inline 800 DTF powder shaker with built-in extraction

The guidance contained within this prepared assessment form will provide recommendations and indicate what action should be taken where hazards are identified.

Hazards Identified
Electric shock
Manual handling

Persons at risk and how
Persons working with machine ­ Shock from electrical circuit boards.
Persons working with machine ­ Improper lifting techniques.

Exposure to harmful isocyanates

Persons working with machine ­ use of DTF powder risks exposure to isocyanates.

Burns Moving parts

Persons working with machine ­ burns from heat element and exposure.
Persons working with machine ­ risk of injury or loss of limbs from moving parts.

Manufacturer-implemented control measures
Emergency Stop Button.
Screw locked cover for electrics.
Caution signage on display.
Lockable wheels fitted to aid with movement of machine. Installation ramps included for ease of removing from pallet. Built-in extraction system for filtration of isocyanates. Cover placed over the powder trough. Outlined the risk of exposure to isocyanates. Relevant H&S signage in place and explained in operator’s manual.
Caution signage on display and explained in operator’s manual. Protection from heat elements in place. Majority of moving parts are covered, meaning exposure is minimised. Caution signage on display and explained in operator’s manual.

Current risk L C S 1 5 5
1 3 3

Recommended further action
Users be trained sufficiently in electrical safety and locations of highest risk of electric shock.
Users be trained in manual handling techniques.

Ensure that there is appropriate PPE at all times. Users be trained sufficiently and adhere to any applicable procedures.
2 4 8

Ensure provision of a burns kit.
2 4 8

Users be trained sufficiently and adhere to any

1

4

4 applicable procedures.

*Adkins is a division of and trades as Charterhouse Holdings plc, Oakridge Park, Trent Lane, Castle Donington, DE74 2PY, Unit ed Kingdom.

Risk Level LOW
MEDIUM HIGH

LCS Risk Score < 8.00
8.00-14.99 > 14.99

Average Risk Score Overall Risk Rating

5.60 LOW

`CURRENT RISK’ LCS SCORE SCHEME

Overall Risk Consequence (C)

Score (S) 1 (Negligible)
2 (Minor) 3 (Moderate)
4 (Major) 5 (Catastrophic)

1 (Improbable) LOW LOW LOW LOW LOW

Likelihood (L)

2 (Unlikely)

3 (Possible)

LOW

LOW

LOW

LOW

LOW

MEDIUM

MEDIUM

MEDIUM

MEDIUM

HIGH

4 (Likely) LOW
MEDIUM MEDIUM
HIGH HIGH

5 (Almost Certain) LOW
MEDIUM HIGH HIGH HIGH

The overall score (Score (S)) is determined by multiplying the Likelihood (L) and the Consequence (C) for each Hazard Identified and taking the average score. An Score (S) below 8.00 is considered a low overall risk; a Score (S) between 8.00-14.99 is considered a medium overall risk; and a Score (S) above 14.99 is considered a high overall risk.

Current risk’ scores and theCurrent risk’ LSC Score Scheme are only suggested by Adkins and encourage all users to perform their own risk assessment based on their specific environment and circumstances.
Adkins does not take responsibility for any action (or non-action) taken as a result of adhering or not adhering to recommendations listed in the Recommended further action’ section. Adkins* does not take responsibility for any consequence arising from actions in theRecommended further action’ section, including death or injury through negligence.

*Adkins is a division of and trades as Charterhouse Holdings plc, Oakridge Park, Trent Lane, Castle Donington, DE74 2PY, Unit ed Kingdom.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>