DORMAN 917-504 Passenger Side Exhaust Manifold Clamp Repair Kit Instructions

DORMAN 917-504 Passenger Side Exhaust Manifold Clamp Repair Kit

Specifications

• Product Name: Exhaust Manifold Clamp Repair Kit
• Model Number: 917-504
• Material : High-strength steel
• Thread Locking Compound: High temperature resistant
• Torque Specifications: 30-35 lbs-ft (40-47 N-m)

Product Usage Instructions

Before You Begin
Ensure the engine is cooled down before starting any work on the exhaust manifold clamp repair.

1. Step 1: Verify and Prepare
   Check that the broken manifold bolt is not protruding past the exhaust manifold surface. Grind it flush if needed.

2. Step 2: Apply Thread Locking Compound
   Apply high temperature thread locking compound to the threads onthe two mounting bolts provided in the kit.

3. Step 3: Attach Clamp
   Attach the clamp to the cylinder head using the unused factory holes as indicated in the instructions.

4. Step 4: Tighten Clamp
   Tighten the clamp mounting bolts through the unthreaded holes onthe clamp to a torque of 30-35 lbs-ft (40-47 N-m).

5. Step 5: Install Clamping Bolt
   Apply high temperature thread locking compound to the clamping bolt, install it through the threaded hole in the clamp. Tighten until the exhaust seals up.

6. Step 6: Check for Leaks
   After installation, check for any exhaust leaks. If leaks are present, continue tightening until they disappear without exceeding 40 lbs-ft (54 N-m).

BEFORE YOU BEGIN

• Always wear proper safety equipment when performing repairs.
• Ensure at your point of purchase that this part fits your exact vehicle configuration.
• Reference the appropriate service manual for your vehicle. If you do not have a service manual and do not have the training or experience to perform the necessary procedures correctly, seek the services of a qualified technician.

NEED HELP?
Please call our Technical Support team for assistance from our team of certified automotive experts. 1-866-933-2911

NOTE : Allow the engine to cool before beginning work.

Dorman Products, Inc. Corporate Office and Customer Service: 1-800-523-2492.

Disclaimer : Even though every attempt is made to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance requirements may apply to your motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety features.

FAQ

Q: What should I do if I encounter difficulties during installation?
A: If you encounter any issues during installation, please contact our Technical Support team at 1-866-933-2911 for assistance.

Q: Can this repair kit be used on all vehicle models?
A: While designed for a wide range of vehicles, it is recommended to verify compatibility with your specific vehicle model before proceeding with installation.

Q: Is it necessary to reapply the thread locking compound during maintenance?
A: Yes, it is recommended to reapply the high temperature thread locking compound when conducting maintenance on the exhaust manifold clamp for optimal performance.

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