INNOVAIR AMP112SV Amp Series High Boy Multiposition

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INSTALLER / SERVICE TECHNICIAN

USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.

HOMEOWNER
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE.

• Attention: Do not tamper with the unit or its controls. Call a qualified service technician.
• Manufactured by: Dettson Industries Inc. for Innovair Solutions Sherbrooke, Qc, Canada www.dettson.com

SAFETY

SAFETY LABELING AND WARNING SIGNS
The words DANGER, WARNING, and CAUTION are used to identify the levels of seriousness of certain hazards. You must understand their meaning. You will notice these words in the manual as follows:

DANGER
Immediate hazards which WILL result in death or serious bodily and/or material damage.

WARNING
Hazards or unsafe practices that CAN result in death or serious bodily and /or material damage.

CAUTION
Hazards or unsafe practices that CAN result in minor bodily and /or material damage.

IMPORTANT INFORMATION

WARNING
Non-observance of the safety regulations outlined in this manual will potentially lead to consequences resulting in death, serious bodily injury, and/or property damage.

WARNING
Installation and repairs performed by unqualified persons can result in hazards to them and to others. Installations must conform to local codes or, in the absence of such codes, to codes of the country having jurisdiction. The information contained in this manual is intended for use by a qualified technician, familiar with safety procedures and who is equipped with the proper tools and test instruments. Failure to carefully read and follow all instructions in this manual can result in death, bodily injury, and/or property damage.

• It is the homeowner’s responsibility to engage a qualified technician for the installation and subsequent servicing of this furnace;
• Do not use this furnace if any part of it is underwater. Call a qualified service technician immediately to assess the damage and to replace all critical parts that were in contact with water;
• Do not store gasoline or any other flammable substances, such as paper or cartons, near the furnace;
• Do not stack items or boxes within the required clearances to combustible materials specified in Table 9;
• This furnace is designed for use with #1 or #2 heating oil only. The use of gasoline, motor oil, or any other oil containing gasoline is prohibited;
• Never block or otherwise obstruct the filter and/or return air openings;
• Ask the technician installing your furnace to show and explain to you the following items:
  • The main disconnect switch or circuit breaker;
  • The shut-off valve on the oil tank
  • The oil filter and how to change it (it must be changed once a year);
  • The air filter and how to change it (check monthly and clean or replace if necessary);
• Before calling for service, be sure to have the information of section 5 of your manual close by to be able to provide the contractor with the required information, such as the model and serial numbers of the furnace.

DETECTION SYSTEMS

WARNING CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or death. Carbon monoxide (CO) I a colorless, odorless, and tasteless poisonous gas that can be fatal when inhaled. Follow all installation, maintenance, and service instructions. See additional information below regarding the installation of a CO alarm.

Most states in the USA and jurisdictions in Canada have laws that require the use of Carbon Monoxide (CO) alarms with fuel-burning products. Examples of fuel-burning products are furnaces, boilers, space heaters, generators, water heaters, stoves/ranges, clothes dryers, fireplaces, incinerators, automobiles, and other internal combustion engines. Even if there are no laws in your jurisdiction requiring a CO Alarm, it’s highly recommended that whenever any fuel-burning product is used in or around the house or business the dwelling be equipped with a CO Alarm(s). The Consumer Product Safety Commission recommends the use of CO Alarm(s). The CO Alarm(s) must be installed, operated, and maintained according to the CO Alarm manufacturer’s instructions. For more information about carbon monoxide, local laws, or to purchase a CO Alarm online, please visit the following website https://www.kidde.com There are several sources of possible smoke and flames in a residence. Smoke and flames can cause bodily harm or death. For this reason, agency-approved smoke detectors should be installed in your residence and properly maintained, to warn early on, of a potentially dangerous fire. Also, the house should be equipped with approved and properly maintained fire extinguishers. Your unit is equipped with safety devices that can prevent it from functioning when anomalies are detected such as a blocked venting system.

DANGER OF FREEZING

CAUTION
If your furnace is shut down during the cold weather season, water pipes may freeze, burst, and cause serious water damage. Turn off the water supply and bleed the pipes. If the heater is left unattended during the cold weather season, take the following precautions:

• Close the main water valve in the house and purge the pipes if possible. Open all the faucets in the house;
• Ask someone to frequently check the house during the cold weather season to make sure that there is sufficient heat to prevent the pipes from freezing. Tell this person to call an emergency number if required.

INSTALLATION

This furnace is a true multi-position unit, in that it will function in an upflow, downflow, or horizontal configuration to the left or the right. Only a few modifications are required during installation to change from one position to another. The unit is shipped in the upflow configuration and instructions as to how to change to the other positions are included in this manual. The unit is shipped with a burner and its controls. It requires a 115VAC power supply to the control panel and thermostat hook-up as shown on the wiring diagram, one or more oil line connections, suitable ductwork, and connection to a properly sized vent. All local and national code requirements governing the installation of oil-burning equipment, wiring, and the flue connection MUST be followed. Some of the codes that may apply are:

• CSA B139: Installation code for oil-burning equipment;
• ANSI/NFPA 31: Installation of oil-burning equipment;
• ANSI/NFPA 90B: Warm air heating and air conditioning systems; ANSI/NFPA 211: Chimneys, Fireplaces, Vents and solid fuel burning appliances;
• ANSI/NFPA 70 : National Electrical Code;
• CSA C22.1 : Canadian Electrical Code; or CSA C22.10 Only the latest issues of these codes shall be used.

POSITIONING THE FURNACE

WARNING
FIRE AND EXPLOSION HAZARD The furnace must be installed in a level position, never where it will slope toward the front. Do not store or use gasoline or any other flammable substances near the furnace. Non-observance of these instructions will potentially result in death, bodily injury, and/or property damage.

CAUTION
This furnace is not watertight and is not designed for outdoor installation. It must be installed in such a manner as to protect its electrical components from water. Outdoor installation will lead to a hazardous electrical condition and premature failure of the equipment.

The minimum clearances from combustible material for each of the positions are specified in Table 9. If the furnace is installed in a basement or on a dirt floor, in a crawl space for example, it is recommended to install the unit on a cement base 2.5 cm to 5.0 cm (1″ to 2″) thick. The unit must be installed in an area where the ambient and return air temperatures are above 15°C (60°F). In addition, the furnace should be installed as closely as possible to the vent, so that the connections are direct and kept to a minimum. The heater should also be located close to the center of the air distribution system.

Installation in an enclosure
The unit can be installed in an enclosure such as a closet. However, two ventilation openings are required for combustion air. The openings should be located in front of the furnace approximately 15 cm (6″) above the floor and 15 cm (6″) below the ceiling. Figure 1 indicates the minimum dimensions required and the location of the openings.

Figure 1: Location and dimensions of ventilation air openings in a closet door

CONFIGURATIONS

Upflow installation
The return air opening may be located on either side of the furnace. Care should be taken not to damage the wires inside while cutting the opening. Install the filter rack supplied with the unit. It is also recommended to install the blower door before handling or moving the unit. Refer to Figure 2 for additional details.

Figure 2: Upflow Installation

Downflow Installation
When the furnace is installed in the downflow position on a combustible floor, the clearances from combustibles must be adhered to. The downflow base DFB-103 or KLASB0801DET can be used to ensure these clearances. Refer to Figure 3 and the installation instructions provided with the base. The burner must always be installed in the same manner, regardless of the discharge position of the furnace. Refer to Figure 3 for additional details. The protection plate (B03789) must be installed on the plastic cover of the Beckett NX burner to protect it from the vent. ONLY the Multipoise 098 Series in the downflow position requires the protection plate provided with the unit.

Figure 3: Downflow Installation

Horizontal Installation
When the furnace is installed in the horizontal position, either suspended or on a combustible floor with a choice of right or left discharge, the clearances from combustible material must be adhered to. If the unit is installed on a combustible floor, the horizontal floor base HFB-101 or KLASB0701DET can be used to ensure these clearances. Refer to the instructions supplied with the base. In cases where the return air enters through the floor, the floor return base FRB-101 or KLARB0101DET can be installed as per the supplied instructions. The burner must always be installed in the same manner, regardless of the discharge position of the furnace. Refer to Figure 4 for additional details.

Figure 4: Horizontal Installation

ELECTRICAL SYSTEM CAUTION
The exterior of the unit must have an uninterrupted ground to minimize the risk of bodily harm, if ever an electrical problem develops. A green ground screw is supplied with the control box for that purpose.

The appliance must be installed by the current ANSI/NFPA 70 National Electrical Code, CSA C22.1 Canadian Electrical Code Part 1, and/or local codes. The control system depends on the correct polarity of the power supply. Connect the “HOT” wire (H) and the “NEUTRAL” wire (N) as shown in Figures 10 and 11. A separate line voltage supply should be used, with a fused disconnect switch or circuit breaker, between the main power panel and the unit. Only copper wire may be used for the 115V circuit on this unit. If wires need to be changed, the replacements must have the same temperature resistance as the originals.

INSTALLATION OF THE THERMOSTAT
A thermostat must be installed to control the temperature of the area to be heated. Follow the instructions supplied with the thermostat. Also, refer to the wiring diagrams provided with the heating/air conditioning unit. The connections must be made as indicated in the following diagrams and the wiring diagrams, Figure 10 and Figure 11.

Figure 5: Heating & Air Conditioning with 4-speed motor

Figure 6: Thermostat wiring, heating, and air conditioning with ECM variable speed motor

Figure 7: Thermostat wiring, heating, and air conditioning/heat pump with ECM variable speed motor

Note: On units with a 2-stage cooling or heat pump, terminal Y1 must be used. When Y1 on the electronic control receives a 24 VAC signal, the airflow is reduced by 20%. Do not use terminal Y1 with a single-stage cooling or heat pump.

INSTALLATION OF THE BURNER

Refer to the burner manufacturer’s instructions. Also, the burner must be installed always in the same way independently of the furnace orientation.

1. Position the mounting gasket between the mounting flange and the burner mounting plate. Align the holes in the burner mounting plate with the studs on the mounting flange and bolt securely in place.
2. Remove the burner drawer assembly or the air tube assembly;
3. Install the nozzle (refer to Technical Specifications in Table 6);
4. Check the electrode settings;
5. Make the electrical connections;
6. Complete oil line connections.

Nozzles
The burner comes equipped with an appropriate nozzle. However, if another size or a replacement nozzle is required, use the manufacturer’s recommended spray angle and type as shown in Table 6 and based on a pump pressure of 100 psi. Always select nozzle sizes by working back from the desired flow rate at operating pressure and not the nozzle marking.

Air and Turbulator Settings
Before starting the burner for the first time, adjust the air and turbulator settings to those listed in this manual (Table 6). Once the burner becomes operational, final adjustments will be required. Refer to the section 3.3 of this manual.

PPost-purge delay adjustment
The post-purge delay on the oil-fired burners is factory-set to zero seconds. This delay is applicable for all installations with chimney venting. For heating units installed with side wall venting and a burner equipped with this feature, the post-purge delay must be set to 15 seconds. No delay is required for Riello burners. Refer to the burner control instruction manual and markings for proper adjustment of the post-purge delay.

VENTING

WARNING
POISONOUS CARBON MONOXIDE GAS, FIRE AND EXPLOSION HAZARD. Read and follow all instructions in this section. Never install a hand-operated damper in the vent pipe. However, in any Underwriters Laboratories listed, an electrically operated automatic type vent damper may be installed if desired. Be sure to follow the instructions provided with the vent damper. Also, read and follow all instructions in this section of the manual. Failure to properly vent this furnace or other appliances can result in death, bodily injury, and/or property damage. To ensure the safe and proper functioning of an oil furnace, it must always be connected to a flue with a sufficient draft or an approved side-wall venting system. In addition, it is strongly recommended to perform a complete inspection of all the existing venting systems.

Masonry chimney
This furnace can be vented into an existing masonry chimney. However, the unit must not be vented into a chimney into which a solid fuel-burning furnace is already being vented.
Before venting this furnace into a chimney, its condition must be checked and repairs made, if necessary. Also, the chimney lining and dimensions must conform to local and national codes.

Factory-built chimneys
Oil-fired furnaces are approved for use with “L” type vents. The unit may also be used with an approved chimney of proper dimensions and temperature ratings as specified in the installation code. Refer to the chimney manufacturer’s instructions for proper installation.

Draft regulator
It is recommended that a draft regulator be installed in cases where the draft is either high or variable due to external conditions. Follow the instructions provided by the regulator.

Sidewall venting
The heating unit is approved for side-wall venting. This system includes model VTK-54 / VTK-098 / KLAVT0101DET side-wall venter and a 4” insulated vent pipe, model IFV-420 / IFV098-20 / KLAFV0201DET. Refer to the installation instructions provided with the venting system.

BLOCKED VENT SHUT-OFF DEVICE (BVSO) FOR CHIMNEY VENTING CAUTION
It is imperative that this device be installed by a qualified service technician. A positive pressure venting system (Sealed Combustion System or Direct Vent) MUST NOT use the BVSO. Follow the instructions supplied with the venting system. This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY. Refer to the detailed instructions and wiring diagrams supplied with the BVSO for the installation and wiring procedures. The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator, as indicated in the instructions. It is also essential that the BVSO be maintained annually. For more details, refer to the instructions supplied with the device itself and in section 4.2 of this Manual.

BVSO Functional Test
The purpose of the following test is only to check that the electrical outlet on the furnace, designated to the BVSO, is functional.

1. Start up the burner;
2. Remove the three-pole plug from the BVSO outlet on the furnace;
3. The burner must shut off immediately, while the blower continues to run to the end of the cool-down cycle. If the test is not in line with the above, call a QUALIFIED SERVICE TECHNICIAN.

COMBUSTION AIR SUPPLY AND VENTILATION

WARNING

POISONOUS CARBON MONOXIDE GAS HAZARD. Comply with NFPA 31 (U.S.) and CSA B139 (Canada) standards for the installation of Oil Burning Equipment and applicable provisions of local building codes to provide combustion and ventilation air.
Failure to provide adequate combustion and ventilation air can result in death, bodily injury, and/or property damage. Oil furnaces must have an adequate supply of combustion air. It is common practice to assume that older homes have sufficient infiltration to accommodate the combustion air requirement for the furnace. However, home improvements such as new windows, doors, and weather stripping have drastically reduced the volume of air infiltration into the home. Refer to oil furnace installation codes relative to combustion and ventilation air requirements. Consult Section 2.1.1 in this manual, specifically for units installed in an enclosed space. Home air exhausters are common. Bathroom and kitchen fans, power-vented clothes dryers, and water heaters all tend to create a negative pressure condition in the home. Should this occur the chimney becomes less and less effective and can easily downdraft. In certain cases, mechanically supplied air, by way of a blower, interlocked with the unit, is necessary. It is the installer’s responsibility to check that.

Contaminated Combustion Air
Installations in certain areas or types of structures will increase the exposure to chemicals or halogens that may harm the furnace. These conditions will require that only outside air be used for combustion. The following areas or types of structures may contain or be exposed to certain substances, potentially requiring outside air for combustion:

1. Commercial buildings;
2. Buildings with indoor pools;
3. Furnaces installed near chemical storage areas.

Burner with Outdoor Combustion Air Kit
Some burners are designed to function with combustion air taken directly from the outside. Follow the instructions provided with the burner, the fresh-air supply kit, or the side-wall venting kit.

OIL TANK

WARNING
FIRE AND EXPLOSION HAZARD.
Use only approved heating-type oil in this furnace. DO NOT USE waste oil, used motor oil, gasoline, or kerosene. Use of these will result in death, bodily injury, and/or property damage.

CAUTION
When a 0.75 USGPH or smaller nozzle is used, a 10-micron or finer filter must be installed on the oil supply line to the furnace inside the building where the unit is located. This is a requirement for the heat exchanger warranty to remain in force. Check your local codes for the installation of the oil tank and accessories. At the beginning of each heating season or once a year, check the complete oil distribution system for leaks. Ensure that the tank is full of clean oil. Use No.1 or No.2 Heating Oil (ASTM D396 U.S.) or in Canada, use No.1 or No.2 Furnace Oil.A  manual shut-off valve and an oil filter shall be installed in sequence from tank to burner. Be sure that the oil line is clean before connecting to the burner. The oil line should be protected to eliminate any possible damage. Installations where the,e oil tank is below the burner level must emp, loy a two-pipe fuel supply system with an appropriate fuel pump. A rise of 2.4 m (8’) or more requires a two-stage pump and a rise greater than 4.9 m (16’) an auxiliary pump. Follow the pump instructions to determine the size of pipe needed inabouthe rise or the horizontal distance.

DUCTING

WARNING
POISONOUS CARBON MONOXIDE GAS HAZARD. DO NOT draw return air from inside a closet or utility room. Return air MUST be sealed to the furnace casing. Failure to properly seal ducts can result in death, bodily injury, and/or property damage. The ducting must be designed and installed according to approved methods, local and national codes as well as good trade practices. When ducting supplies air to a space other than where the furnace is located, the return air must be sealed and also be directed to the space other than where the furnace is located.

Air filter
A properly sized air filter must be installed on the return air side of the unit. Refer to the Technical Specifications in Table 6, for the correct dimensions. Also refer to Sections 2.2 and 4.6.

SUPPLY AIR ADJUSTMENTS (4 SPEED MOTORS)

On units equipped with 4-speed blower motors, the supply air must be adjusted based on heating/air conditioning output and the static pressure of the duct system. For the desired airflow refer to Table 1 as well as Table 8 based on static pressure in the Technical Specifications section of this manual. The blower start/stop delays can be adjusted by positioning the DIP switches on the electronic board as shown in Figure 8. For upflow installation, the recommended blower ON delay is 60 seconds, and the blower OFF delayis  2 minutes. To effect the adjustment, the RED (for heating) and BLUE (for cooling and heat pump) wires can be changed on the motor. Also, refer to the position of the wires on the electronic board of the unit and consult the wiring diagrams. If the heating and air conditioning speeds are the same, the RED wire must be moved to “UNUSED LEADS” on the electronic board, and the jumper provided with the BLUE wire must be used between the “HEAT” and “COOL” terminals.

SUPPLY AIR ADJUSTMENTS (ECM VARIABLE SPEED MOTORS)
On units equipped with ECM variable speed blower motors, the air supply must be adjusted based on heating/air conditioning output. The

INSTALLATION OF ACCESSORIES

WARNING
ELECTRICAL SHOCK HAZARD. Turn OFF electrical power at the fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage. Failure to do so can result in death or bodily injury.

Humidifier (HUM)
The electronic board supplies 120 VAC for a humidifier on the HUM terminal. It supplies 120 VAC electric power when the burner is in operation. A 24 VAC signal can also be supplied from the W and C terminals on

Table 1: Blower speed adjustments, 4-speed motor

FURNACE APPLICATION| HEATING OR A/C OUTPUT| RECOMMENDED BLOWER SPEED
---|---|---

HEATING

| 0.50 USGPH| MED-LOW
0.60 USGPH| MED-HIGH
0.70 USGPH| HIGH

A/C

| 2.0 TONS| MED-LOW
2.5 TONS| MED-HIGH
3.0 TONS| HIGH

Figure 8: Blower Start/Stop Delays

start/stop delays of the blower must also be adjusted by positioning the DIP switches on the electronic board as shown in the following figures. For upflow installation, the recommended blower ON delay is 60 seconds and the blower OFF delay is 2 minutes. Refer to the following tables, airflow table,s and the wiring diagram in this manual for the proper settings: the blower electronic board to activate a switching relay. Also, refer to the instructions supplied with the accessory.

Electronic Air Cleaner (EAC)

The EAC terminal on the electronic board supplies 120 VAC when the blower is operating in the heating or air conditioning mode. This signal can be used to activate an electronic air cleaner that is not equipped with an airflow switch. If the cleaner is equipped with an airflow switch, the S terminal on the PSC electronic board or one of the 120 VAC terminals on the ECM electronic board can be used to provide a constant supply of 120 VAC. Also, refer to the instructions supplied with the accessory.

Table 2: Airflow adjustments heating mode

SW1- HEAT

DIP Switch Positions

| INPUT

USGPH

---|---
1| 2| POSITION|
OFF| OFF| A| 0.63
ON| OFF| B| 0.80
OFF| ON| C| 0.68
ON| ON| D| 0.80

• Alternate adjustments for both input rates (refer to airflow tables)

Table 4: Airflow adjustments heating mode

SW3-ADJ (Adjustment)

DIP Switch Positions

| CFM HT G.

% Increase

| CFM A/G.

% Increase

or decrease

---|---|---
1| 2| POSITION| or decrease
OFF| OFF| A| 0%| 0%
ON| OFF| B| 10%| 10%
OFF| ON| C| -10%| -10%
ON| ON| D| N/A| 0%

Air Conditioner (or Heat Pump)
An air conditioning coil may be installed on the supply air side ONLY.

WARNING
POISONOUS CARBON MONOXIDE GAS HAZARD. Install the evaporator coil on the supply side of the furnace ducting ONLY. An evaporator coil installed on the return air side of the ducting can cause condensation to form inside the heat exchanger, resulting in heat exchanger failure. This, in turn, can result in death, bodily injury, and/or property damage.

A clearance of 15 cm (6″) is required between the bottom of the coil drain pan and the top of the heat exchanger. If a heat pump is installed, a “dual- energy” thermostat or other control is required, to prevent the simultaneous operation of the furnace and the heat pump. It also prevents a direct transition from heating by way of the heat pump to heating with oil. Refer to the thermostat instructions or those of another control used for the proper wiring. If a coil blower compartment is used, install air-tight, motorized, and automatic air dampers. Cold air coming from the coil and passing across the furnace can cause condensation and shorten the life of the heat exchanger.

OPERATION

START-UP

CAUTION
DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE. Before starting up the unit, be sure to check that the following items comply:

Table 3: Airflow adjustments air conditioning mode

SW2- COOL

DIP Switch Positions

| INPUT

USGPH

---|---
1| 2| POSITION|
OFF| OFF| A| 3.5
ON| OFF| B| 3.0
OFF| ON| C| 2.5
ON| ON| D| 2.0

Table 5: Delay adjustments heating mode

SW4- Delay

DIP Switch Positions

| INPUT

USGPH

---|---
1| 2| POSITION|
OFF| OFF| A| 0.68
ON| OFF| B| 0.80
OFF| ON| C| ALL
ON| ON| D| ALL

1. The electrical installation, the oil supply system, the venting system, combustion air supply and ventilation;
2. The blower access door is in place and the blower rail locking screws are well-tightened;
3. The Blocked Vent Shut-Off (BVSO) is installed according to instructions (for chimney venting);
4. The oil supply valve is open;
5. The burner ‘’Reset” button is well pushed in or re-armed;
6. The preliminary air adjustments on the burner comply with the technical specifications in this manual;
7. The blower speed adjustments for heating and air conditioning are appropriate and according to the specifications in this manual;
8. The blower start/stop delays are satisfactory;
9. The thermostat of the room is in the heating mode and is set higher than the ambient temperature. To start the unit, turn the main electrical switch on.

OPERATING SEQUENCE OIL HEATING MODE

1. The W-R contact closes;
2. The burner motor starts to pre-purge the combustion chamber for a period of 10 to 15 seconds. During that time a spark is established on the electrodes;
3. The solenoid valve opens and a flame is established. Shortly after, the electrodes cease to spark;
4. Then the blower runs up to full speed. The delay depends on the adjustments that were made on the electronic board, which controls the blower motor. Refer to Sections 2.11 and 2.12 above as well as to the airflow tables 7 and 8 for more details.
5. When the call for heat is satisfied, the solenoid valve closes, the flame goes out, and the burner motor stops (after post-purge delay, if applicable).
6. The blower stops shortly after the burner. The delay depends on the adjustments that were made to the electronic board that controls the blower. Refer to Sections 2.11 and 2.12 above as well as to the airflow tables 7 and 8 for more details.

Note: A detailed operating sequence of the oil burner is outlined in the instructions provided with the burner.

CHECKS AND ADJUSTMENTS

Purging the oil line
Open the bleed port screw and start the burner. Allow the oil to drain into a container for at least 10 seconds. The oil should flow free of white streaks or air bubbles to indicate that no air is being drawn into the suction side of the oil piping and pump. Slowly close and tighten the bleed screw. Once closed, the flame will light up.

Pressure adjustment
The oil pressure must be adjusted according to the Technical Specifications of this manual. An adjustment screw and a connection for a pressure gauge are located on the oil pump for that purpose. Also, refer to the burner instruction manual.

Combustion Check IMPORTANT
The heat exchanger metal surfaces may have oil and the baffle insulation also contains binders. These products will burn or evaporate when the unit operates for the first time. Because of this, the smoke reading may be inexact during the first minutes of operation. Therefore, the unit must operate for at least 60 minutes before taking any readings to adjust the combustion quality. Let the unit cool down before making any adjustments.

IMPORTANT
The combustion check verification MUST be performed after the nozzle replacement or the burner cleaning. After these manipulations, the combustion parameters are necessarily modified. Refer also to the burner instruction manual.

1. Drill a test hole in the flue pipe, approximately 18 inches from the furnace breech. Insert the smoke test probe into the hole. For installation using a sidewall venting, use the orifice provided on the breech plate;
2. From a cold start, let the unit operate for about 5 minutes;
3. Set the burner air setting until you have between 0 and 1 on the Bacharach Scale (or a “trace”);
4. Take a CO2 sample at the same test location where the #1 smoke reading was taken and make note of it. Example: 13.8% of CO2 or 2.5% of O2;
5. Adjust the burner air setting to obtain a CO2 reading 1.5% lower (or an O2 reading 2.0% higher) than the reading associated with the “trace” of smoke. Example: 12.3% of CO2 or 4.5% of O2;
6. This method of adjusting the burner will result in clean combustion (Bacharach smoke scale between 0 and a trace) and ensure the proper functioning of the system. The optimum CO2 level is around 12% to 13% (or 3.5% to 5.0% of O2).

Draft Regulator adjustment
On chimney installations only, a barometric draft regulator (supplied with the furnace) must be installed, to ensure proper draft through the furnace. The barometric damper must be mounted with the hinge pins in a horizontal position and the face of the damper vertical for proper functioning (see instructions included with the damper.) After the furnace has been firing for at least five minutes, the draft regulator should be set to between -0.025″ and -0.060″ W.C.

Overfire pressure test
The overfire draft that is taken through the observation port, located above the burner, is a measurement necessary to determine if there is a blockage in the heat exchanger or the flue pipe. Refer to the Technical Specifications in this manual for overfire pressure values. A high pressure condition may be caused by excessive combustion air, due to the air band being too wide open, a lack of flue draft (chimney effect), or some other blockage, such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high-pressure pump.

Vent Temperature Test

1. After having adjusted the burner combustion, insert a thermometer into the test hole in the breech pipe;
2. The total vent temperature should be between 204 and 302°C (400 and 575°F). If not, check for improper air temperature rise, pump pressure, nozzle size, or a badly sooted heat exchanger.

CAUTION
Low flue gas temperature increases the risk of condensation. Adjust the total temperature at or higher than 204°C (400°F) for the heat exchanger warranty to remain in force.

Supply Air Temperature Rise Test

1. Operate the burner for at least 10 minutes;
2. Measure the air temperature in the return air plenum;
3. Measure the air temperature in the largest trunk coming off the supply air plenum, just outside the range of radiant heat from the heat exchanger. 0.3 m (12″) from the plenum of the main take-off is usually sufficient;
4. The temperature rise is calculated by subtracting the return air temperature from the supply air temperature;
5. If the temperature rise is lower or exceeds the temperature specified in Table 6, change to the next lower or higher blower speed tap, until the temperature rise falls to the target. If the excessive temperature rise cannot be increased or reduced by changing the fan speed, investigate for ductwork obstructions, dirty or improper air filters, and improper firing caused by improper pump pressure or nozzle sizing.

Limit control check
After operating the furnace for at least 15 minutes, restrict the return air supply by blocking the filters or the return air register and allow the furnace to shut off on High Limit. The burner will shut off but the blower will continue to run. Remove the obstruction and the burner should restart after a few minutes. The time required for the restart also depends on the adjustment of the blower “OFF” delay.

Restart after Burner Failure

1. Set the thermostat lower than room temperature;
2. Press the reset button on the burner primary control (relay);
3. Set the thermostat higher than room temperature;
4. If the burner motor does not start or the ignition fails, turn off the disconnect switch and CALL A QUALIFIED SERVICE TECHNICIAN.

CAUTION
Do not attempt to start the burner when excess oil has accumulated, when the furnace is full of vapor, or when the combustion chamber is hot.

EMERGENCY HEATING MODE – VARIABLE SPEED MOTOR (ECM)

If the ECM blower motor is defective and no spare is available right away, you can temporarily replace it with a conventional fractional PSC blower motor. Connect the neutral wire to the neutral terminal on the control panel of the machine and the hotline to the EAC terminal. This one is working as long as heating or cooling is requested, and the blower will work until a new ECM motor is installed.

CAUTION
We recommend using this mode only for a short period of time since it affects the efficiency of the unit and the user’s comfort.

MAINTENANCE

WARNING
ELECTRICAL SHOCK HAZARD.
Turn OFF power and fuel to the furnace before any disassembly or servicing. Failure to do so can result in death, bodily injury and/or property damage. Preventive maintenance is the best way to avoid unnecessary expense and inconvenience. Have your heating system and burner inspected by a qualified service technician at regular intervals and after extended periods of shutdown. To maintain the reliability and optimal performance of the furnace, have a complete combustion check done after the annual maintenance call. Do not attempt to repair the furnace or its controls. Call a qualified service technician.

ALWAYS KEEP THE OIL SUPPLY VALVE SHUT OFF IF THE BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME.

Before calling for repair service check the following points:

1. Check the oil tank gauge and make sure that the valve is open;
2. Check fuses and the circuit breaker;
3. Check if the main disconnect switch is ON ;
4. Set the thermostat above room temperature;
5. If ignition does not occur, turn off the disconnect switch and call a qualified service technician.

When ordering replacement parts, please specify the complete furnace model number and serial number.

CLEANING THE HEAT EXCHANGER

It is not generally necessary to clean the heat exchanger or flue pipe every year, but it is advisable to have the oil burner service technician check the unit before each heating season to determine whether the cleaning or replacement of parts is necessary. If a cleaning is necessary, the following steps should be performed:

1. Turn OFF all utilities upstream from the furnace;
2. Disconnect the flue pipe;
3. Remove the flue collar panel located at the front of the furnace;
4. Remove the heat exchanger baffles;
5. Disconnect the oil line and remove the oil burner;
6. Clean the secondary tubes and the primary cylinder with a stiff brush and a vacuum cleaner;
7. Before re-assembling the unit, the heat exchanger and combustion chamber should be inspected to determine if replacement is required;
8. After the cleaning, replace the heat exchanger baffles, flue collar plate and oil burner;
9. Readjust the burner for proper operation.

CLEANING THE BLOCKED VENT SHUT-OFF DEVICE (BVSO)

For continuous safe operation, the Blocked Vent Shut-off device (BVSO) must be inspected and maintained annually by a qualified service technician.

1. Disconnect power to the appliance;

2. Remove the two screws holding on the BVSO assembly cover;

3. Remove the cover;

4. Remove the two screws holding the control box to the heat transfer tube assembly. Sliding the control box in the appropriate direction will unlock it from the heat transfer tube assembly;

5. Carefully remove any build-up from the thermal switch surface;
   CAUTION
   Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged it MUST be replaced.

6. Clean and remove any build-up or obstruction inside the heat transfer tube;

7. Re-mount, lock and fasten the control box with the 2 screws removed in step 4;

8. Reattach the assembly cover with the screws removed in step 2;

9. Reestablish power to the unit.

CLEANING THE BURNER HEAD
Once a year, remove the retention head and electrodes from the drawer assembly and remove all foreign matter, if necessary. Also clean the extremity of the burner tube, if necessary.

REPLACING THE NOZZLE
Change the nozzle once a year with the one specified in Table 6.

REPLACING THE OIL FILTER

Tank Filter
The tank filter should be changed as required. Follow the manufacturer’s instructions.

Secondary Filter
The 10 micron, or finer, filter cartridge should be changed annually. Follow the manufacturer’s instructions.

CHANGING THE AIR FILTER
Dirty filters have an impact on the efficiency of the furnace and increase fuel consumption. Air filters should be changed at least once a year. Very dusty conditions, the presence of animal hair and the like will require more frequent changing or cleaning.

FURNACE INFORMATION

• Model:
• Furnace installation date:
• Service telephone # – Day:
• Dealer name and address:
• Serial number:
• Night:

START-UP RESULTS

• Nozzle : . . . . . . . . Pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lb/po2
• Burner adjustments : Primary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• Fine air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• Drawer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• % CO2: . . . . . . . . Smoke scale: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Bacharach)
• Gross stack temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °F
• Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °F
• Chimney draft: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .” W.C.
• Overfire draft: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .” W.C.
• Test performed by: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TECHNICAL SPECIFICATIONS

Table 6: Technical specifications

112 Series, multi-position models| UNITS WITH 1/2 HP 4-SP. MOTOR| UNITS WITH 1/2 HP ECM MOTOR
---|---|---
RATING AND PERFORMANCE

Firing rate(USGPH)| 0.68| 0.80| 0.68| 0.80
Input (BTU/h)| 95,200| 112,000| 95,200| 112,000
Heating temperature rise (Degr. F)| 55 – 75 Degr. F| 60 – 72 Degr. F
Flue draft with chimney (inch of w.c.)| -0.06 to -0.025| -0.06 to -0.025
Overfire pressure with chimney (inch of w.c.)| -0.035 to +0.025| -0.035 to +0.025
Flue pressure with direct vent (inch of w.c. – no wind)| +0.03 to +0.15| +0.03 to +0.15
Overfire pressure with direct vent (inch of w.c. – no wind)| +0.05 to +0.17| +0.05 to +0.17
BECKETT BURNER; AFG MODEL (Chimney)/ Insertion| N01J055 – KLABR0501BEC / 1 3/4″
AHRI Model #| AMP095SD-BF| AMP112SD-BF| AMP095SV-BF| AMP112SV-BF
Maximum Heating capacity, (BTU/h)| 79,000| 92,000| 79,000| 92,000
Head type| 2 Slots – L2 head| 2 Slots – L2 head
Nozzle (Delavan)| 0.60 – 60W| 0.65 – 60B| 0.60 – 60W| 0.65 – 60B
Pump pressure (PSIG)| 140| 150| 140| 150
Head/Air setting| 10/0| 10/0 (Note 1)| 10/0| 10/0 (Note 1)
AFUE % (From CSA B212 standard and Canadian regulation)| 86.3%| 85.6%| ‡ 86.3%| ‡ 85.6%
AFUE % (From ASHRAE 103 standard and US regulation)| 85.3%| 85.4%| ‡ 85.3%| ‡ 85.4%
BECKETT BURNER; NX MODEL (Chimney or DV)/ Insertion| N01J052 – KLABR0201BEC / 1 3/4″
AHRI Model #| AMP095SD-BNX| AMP112SD-BNX| AMP095SV-BNX| AMP112SV-BNX
Maximum Heating capacity, (BTU/h)| 80,000| 93,000| 80,000| 93,000
Head type| 6 Slots – LQ head| 6 Slots – LQ head
Nozzle (Delavan)| 0.60 – 60A| 0.70 – 60A| 0.60 – 60A| 0.70 – 60A
Pump pressure (PSIG)*| 130| 130| 130| 130
Head/Air setting| 3.5| 2.5| 3.5| 2.5
AFUE % (From CSA B212 standard and Canadian regulation)| 87.1%| 86.6%| ‡ 87.1%| ‡ 86.6%
AFUE % (From ASHRAE 103 standard and US regulation)| 85.8%| 85.3%| ‡ 85.8%| ‡ 85.3%
RIELLO BURNER; 40-F3 MODEL (Chimney)/ Insertion| N01F051 – KLABR0301RLO / 2 3/4″
AHRI Model #| AMP095SD-RF| AMP112SD-RF| AMP095SV-RF| AMP112SV-RF
Maximum Heating capacity, (BTU/h)*| 79,000| 93,000| 79,000| 93,000
Nozzle (Delavan)| 0.60 – 70A| 0.70 – 70A| 0.60 – 70A| 0.70 – 70A
Pump pressure (PSIG)| 130| 130| 130| 130
Combustion air adjustment (turbulator/damper)| 1 / 2.6| 2 / 3.1| 1 / 2.6| 2 / 3.1
AFUE % (From CSA B212 standard and Canadian regulation| 87.0%| 86.8%| ‡ 87.0%| ‡ 86.8%
AFUE % (From ASHRAE 103 standard and US regulation)| 85.8%| 85.4%| ‡ 85.8%| ‡ 85.4%
RIELLO BURNER; 40-BF5 MODEL (Direct vent DV) / Insertion| N01F052 – KLABR0401RLO / 2 3/4″
AHRI Model #| AMP095SD-RBF| AMP112SD-RBF| AMP095SV-RBF| AMP112SV-RBF
Maximum Heating capacity, (BTU/h)| 79,000| 94,000| 79,000| 94,000
Nozzle (Delavan)| 0.60 – 70A| 0.70 – 70A| 0.60 – 70A| 0.70 – 70A
Pump pressure (PSIG)*| 130| 130| 130| 130
Combustion air adjustment (turbulator/damper)| 0 / 2.75| 0 / 3.25| 0 / 2.75| 0 / 3.25
AFUE % (From CSA B212 standard and Canadian regulation)| 86.7%| 85.5%| ‡ 86.7%| ‡ 85.5%
AFUE % (From ASHRAE 103 standard and US regulation)| 85.3%| 85.3%| ‡ 85.3%| ‡ 85.3%
ELECTRICAL SYSTEM
Volts – Hertz – Phase| 115 – 60 – 1| 115 – 60 – 1
Rated current (Amps)| 12.6| 10.3
Minimum ampacity for wire sizing (Amps)| 15.2| 12.2
Max. fuse size (Amps)| 20| 15
Control transformer(VA)| 40| 40
External control power available: Heating (VA)| 40| 40
External control power available: Cooling (VA)| 30| 30
BLOWER DATA
Heating blower speed at 0.25″ W.C. SP| MED-LOW| MED-HIGH| ****

See the ECM air flow table

Heating blower speed at 0.50″ W.C. SP| MED-LOW| MED-HIGH
Motor (HP) / number of speeds| 1/2 HP / 4 speeds| 1/2 HP / ECM
Blower size (diam. x width)| 10” x 10” (tight housing)| 10” x 10” (tight housing)
GENERAL INFORMATION
Overall dimensions (width x depth x height)| 21 3/4” x 25 3/4” x 41 1/2”| 21 3/4” x 25 3/4” x 41 1/2”
Supply air opening (width x depth)| 17 3/4” x 18 3/4”| 17 3/4” x 18 3/4”’
Return air opening (width x depth)| 23” x 19”| 23” x 19”
Filter size| 24” x 20” x 1″| 24” x 20” x 1″
Shipping weight Lbs/Kg| 153 / 70| 153 / 70
Air conditioning, maximum output (tons) at 0.5″ W.C. SP| 3.5| 3.5

Note 1 : Without low firing baffle #3708 *

INPUT AND OUTPUT ADJUSTMENT

• Pump pressure can be adjusted to maintain a proper firing rate
• Increase pump pressure if flue gases’ temperature is under 400°F
• Adjust the total flue gas temperature between 400°F and 575 °F (330°and 505°F net approx.)
• Adjust fan speed for air temperature rise to be in the specified range
  • Default installed nozzle in bold character.
  • AFUE value is established after a minimum 20 hours of operation.

Table 7: Airflow data, models with 1/2HP ECM motor

OIL HEATING MODE

24 VAC input (R) on W only

SW1- HEAT

DIP switch position

| HEAT INPUT

(USGPH)

| CFM with SW3-ADJ

DIP switch position A

| CFM with SW3-ADJ

DIP switch position B

| CFM with SW3-ADJ

DIP switch position C

A (1=OFF, 2=OFF)| 0,68| 1160| 1275| 1045
B (1=ON, 2=OFF)| 0,80| 1340| 1475| 1205
C (1=OFF, 2=ON)| 0,68| 1000| 1100| 900
D (1=ON, 2=ON)| 0,80| 1160| 1275| 1045
CONTINUOUS FAN

24 VAC input (R) on G only

SW2 – COOL DIP switch position| A/C size (TON)| CFM with SW3-ADJ

DIP switch position A

| CFM with SW3-ADJ

DIP switch position B

| CFM with SW3-ADJ

DIP switch position C

A (1=OFF, 2=OFF)| 3.5| 1050| 1210| 895
B (1=ON, 2=OFF)| 3.0| 900| 1035| 765
C (1=OFF, 2=ON)| 2.5| 750| 865| 640
D (1=ON, 2=ON)| 2.0| 600| 690| 510
COOLING OR HEAT PUMP HEATING MODE

24 VAC input (R) to G, Y/Y2 and O (for cooling)

SW2 – COOL DIP switch position| A/C size (TON)| CFM with SW3-ADJ

DIP switch position A

| CFM with SW3-ADJ

DIP switch position B

| CFM with SW3-ADJ

DIP switch position C

A (1=OFF, 2=OFF)| 3.5| 1400| 1400| 1260
B (1=ON, 2=OFF)| 3.0| 1200| 1320| 1080
C (1=OFF, 2=ON)| 2.5| 1000| 1100| 900
D (1=ON, 2=ON)| 2.0| 800| 880| 720
In cooling – Dehumidification mode, with no 24 VAC input to DH, the CFMs are reduced by 15%.

The CFMs shown are reduced by 20% if there is 24 VAC input to Y1 (first stage of the 2-stage cooling unit)

DELAY PROFILE FOR OIL HEATING MODE
SW4 – DELAY DIP switch position| HEAT INPUT(USGPH)| PreRun On-Delay CFM Level – Time| ShortRun On-Delay CFM Level – Time| Off-Delay CFM Level – Time
A (1=OFF, 2=OFF)| 0.68| 13% – 45 sec.| 19% – 60 sec| 38% – 3 min.
B (1=ON, 2=OFF)| 0.80| 13% – 45 sec.| 19% – 30 sec| 38% – 3 min.
C (1=OFF, 2=ON)| All| 13% – 45 sec.| 100% – 0 sec| 100% – 2 min.
D (1=ON, 2=ON)| All| 13% – 90 sec.| 100% – 0 sec| 100% – 2 min.
PreRun and ShortRun are the periods of time when the blower strats at very low CFM to minimize the distribution of cool air in the system and then runs up to normal speed.

Off Delay is the time required to cool down the heat exchanger with low CFMs, to minimize cool draft in the air distribution system.

DELAY PROFILE FOR COOLING OR HEAT PUMP HEATING MODE
No adjustment required| A/C size| PreRun On-delay CFM Level – Time| ShortRun On-delay CFM Level – Time| Off-Delay CFM level – Time
–| All| NO DELAY| NO DELAY| 100% – 90 sec

• Alternate adjustment in oil-fired heating mode with higher temperature rise

Table 8: Airflow data model with 1/2 HP 4-speed motor (PSC)

Table 9: Minimum clearances from combustible materials

5.08cm (2”)
BOTTOM| FURNACE2| Ø| 2.54cm (1”)3| 5.08cm (2”)4
BACK| FURNACE (OPPOSITE SIDE OF THE BURNER)1| 7.62cm (3”)| 7.62cm (3”)| 7.62cm (3”)
TOP| PLENUM OR HORIZONTAL WARM-AIR DUCT WITHIN 6ft. OF FURNACE2| 5.08cm (2”)| 5.08cm (2”)| 5.08cm (2”)
FURNACE2| N/A| 5.08cm (2”)| N/A
FLUE PIPE| AROUND FLUE PIPE| 22.86cm (9”)| 22.86cm (9”)| 11.43cm (4.5”)4
FRONT| FURNACE (BURNER SIDE) 1| 45.72cm (18”)| 45.72cm (18”)| 45.72cm (18”)

1. These are horizontal dimensions
2. These are vertical dimensions
3. This dimension can be obtained by using Horizontal Flow Base #HFB-101 or #KLASB0701DET
4. This dimension can be obtained by using Downflow Base #DFB-103 or KLASB0901DET

Figure 9: Furnace Dimensions

Figure 10: Wiring diagram 4-speed motor (PSC)

Figure 11: Wiring diagram variable speed motor (ECM)

Figure 12: Parts list with 4-speed motor (PSC)

Table 10: Parts list with 4-speed motor PSC

| Item| Description| Comments

---|---|---|---
1| B03622| HEAT EXCHANGER| Heat exchanger only
2| J06L002| SEAL STRIP, DIA 1/8 x 25’|
3| B03652-01| FRONT PANEL ASSEMBLY| Panels, insulation, and labels included
4| B03667| FRONT PANEL INSULATION|
5| B03637-01| BAFFLE, LATERAL|
6| B03651-01| SIDE PANEL ASSEMBLY (RIGHT)| Panels, insulation, and baffle included
7| B03666| SIDE PANEL INSULATION|
8| B03455-01| ELECTRICAL KIT, BVSO INT.|
9| F06F015| WASHER ZINC 1 7/16″|
10| Z99F061| OBSERVATION PORT|
11| R02R004| HIGH LIMIT 195-30F,7″|
12| B03453| ELECTRICAL KIT, TT|
13| B03454| ELECTRICAL KIT, BURNER|
14| B03639| WIRE CHANNEL (BVSO/SWITCH)|
15| B03630-01| BAFFLE| One baffle included
16| B03675| SMOKE OUTLET GASKET|
17| B03662| RADIATOR BAFFLE| Item #16 included
18| F07O001| FLANGE NUT, HEXAGONAL 3/8-16NC BRASS|
19| F07F011| HEX NUT 3/8-16NC ZINC|
20| B01684| COVER ELECTRICAL BOX|
21| Z99F050| HANDLE, RECESSED BLACK|
22| B03654-01| BLOWER DOOR ASSEMBLY| Doors and labels included
23| B03680-01| REPLACEMENT BLOWER ASSEMBLY| Blower, motor included
24| Z06G001| BLOCKED VENT SHUT-OFF BVSO-225|
25| B03118-01| ELECTRICAL KIT, BVSO EXT.|
26| L07F003| ROCKER SWITCH, DPST|
27| L04I013| STRAIN RELIEF BUSHING|
28| L04J001| CABLE CLAMP, 9/16″ WHITE|
29| B03640| WIRE CHANNEL, INT.|
30| B03636| BLOWER DIVIDER|
31| B30513| BLOWER SLIDE| One blower slide included
32| B03637-02| LATERAL BAFFLE|
33| B03480-01| FILTER RACK KIT|
34| B03635| FLOOR|
35| B03651-02| SIDE PANEL ASSEMBLY (LEFT)| Panel, insulation and baffle included
36| B03653| REAR PANEL ASSEMBLY| Panel, insulation and baffles included
37| B03665| REAR PANEL INSULATION|
38| B03638| REAR BAFFLE|
39| B01682| SUPPORT, ELECTRONIC BOX|
40| L01F009| TRANSFORMER 120-24 VOLTS, 40 VA|
41| B01683| ELECTRICAL BOX|
42| R99G004| ELECTRONIC BOARD UTEC 1158-110|
43| L01I002| CAPACITOR 7.5 MF|
44| B01024| CAPACITOR HOLDER|
45| B03669| ELECTRICAL KIT, BOARD|
46| B03668-01| ELECTRICAL KIT, BLOWER|
47| B03720-04| BLOWER ASSEMBLY WITH LABEL| Housing, wheel and label included
48| L06H004| MOTOR 1/2 HP 4V DD|
49| B01888| MOTOR SUPPORT ASSEMBLY| Legs, band and hardware included
50| R02R007| HIGH LIMIT 120-20F, 1.75″|
51| B03641| BLOWER SLIDE| One blower slide included
52| L01G009| CONTROL CARD FUSE – 3 AMPS|
Accessories
DFB-103 / KLASB0901DET| DOWNFLOW BASE| B03464-02
HFB-101 / KLASB0701DET| HORIZONTAL FLOW BASE| B00488-01
VTK-54 / VTK-098 / KLAVT0101DET| FLOOR RETURN BASE| Pour combustion scellée
IFV-420 / IFV-098-20 / KLAFV0201DET| 4″ INSULATED FLEX VENT 20ft| For sealed combustion (B02551-10)
N01J055 / KLABR0501BEC| BECKETT AFG BURNER (0.50-60A NOZZLE)|
N01J052 / KLABR0201BEC| BECKETT NX BURNER (0.50-60W NOZZLE)|
N01F051 / KLABR0301RLO| RIELLO 40-F3 BURNER (0.50-70A NOZZLE)|
N01F052 / KLABR0401RLO| RIELLO 40-BF5 BURNER (0.50-70A NOZZLE)| For sealed combustion

Figure 13: Parts list with variable speed motor (ECM)

Table 11: Parts list with variable speed motor (ECM)

| Item| Description| Comments

---|---|---|---
1| B03622| HEAT EXCHANGER| Heat exchanger only
2| J06L002| SEAL STRIP, DIA 1/8 x 25’|
3| B03652-01| FRONT PANEL ASSEMBLY| Panels, insulation, and labels included
4| B03667| FRONT PANEL INSULATION|
5| B03637-01| BAFFLE, LATERAL|
6| B03651-01| SIDE PANEL ASSEMBLY (RIGHT)| Panels, insulation, and baffle included
7| B03666| SIDE PANEL INSULATION|
8| B03455-01| ELECTRICAL KIT, BVSO INT.|
9| F06F015| WASHER ZINC 1 7/16″|
10| Z99F061| OBSERVATION PORT|
11| R02R004| HIGH LIMIT 195-30F,7″|
12| B03453| ELECTRICAL KIT, TT|
13| B03454| ELECTRICAL KIT, BURNER|
14| B03642| WIRE CHANNEL (BVSO/SWITCH)|
15| B03630-01| BAFFLE| One baffle included
16| B03675| SMOKE OUTLET GASKET|
17| B03662| RADIATOR BAFFLE| Item #16 included
18| F07O001| FLANGE NUT, HEXAGONAL 3/8-16NC BRASS|
19| F07F011| HEX NUT 3/8-16NC ZINC|
20| B01684| COVER ELECTRICAL BOX|
21| Z99F050| HANDLE, RECESSED BLACK|
22| B03654-01| BLOWER DOOR ASSEMBLY| Doors and labels included
23| B03680-02| REPLACEMENT BLOWER ASSEMBLY| Blower, motor included
24| Z06G001| BLOCKED VENT SHUT-OFF BVSO-225|
25| B03118-01| ELECTRICAL KIT, BVSO EXT.|
26| L04I013| STRAIN RELIEF BUSHING|
27| L04J001| CABLE CLAMP, 9/16″ WHITE|
28| B03640| WIRE CHANNEL, INT.|
29| B03636| BLOWER DIVIDER|
30| B30513| BLOWER SLIDE| One blower slide included
31| B03637-02| LATERAL BAFFLE|
32| B03480-01| FILTER RACK KIT|
33| B03635| FLOOR|
34| B03651-02| SIDE PANEL ASSEMBLY (LEFT)| Panel, insulation and baffle included
35| B03653| REAR PANEL ASSEMBLY| Panel, insulation and baffles included
36| B03665| REAR PANEL INSULATION|
37| B03638| REAR BAFFLE|
38| B01682| SUPPORT, ELECTRONIC BOX|
39| L01F009| TRANSFORMER 120-24 VOLTS, 40 VA|
40| B01683| ELECTRICAL BOX|
41| R99G003| ELECTRONIC BOARD UTEC 1168|
42| B01888| MOTOR SUPPORT ASSEMBLY| Legs, band and hardware included
43| B03669| ELECTRICAL KIT, BOARD|
44| B03242| ELECTRONIC KIT, BLOWER|
45| B03243| ELECTRIC KIT, BLOWER|
46| B03720-04| BLOWER ASSEMBLY WITH LABEL| Housing, wheel and label only
47| B03811-07| ECM MOTOR 1/2 HP|
48| N/A| MOTOR MODULE ECM|
49| R02R007| HIGH LIMIT 120-20F , 1.75″|
50| B03641| BLOWER SLIDE| One blower slide included
51| L01G009| CONTROL CARD FUSE – 3 AMPS|
Accessories
DFB-103 / KLASB0901DET| DOWNFLOW BASE| B03464-02
HFB-101 / KLASB0701DET| HORIZONTAL FLOW BASE| B00488-01
VTK-54 / VTK-098 / KLAVT0101DET| FLOOR RETURN BASE| For sealed combustion
IFV-420 / IFV-098-20 / KLAFV0201DET| 4″ INSULATED FLEX VENT 20ft| For sealed combustion (B02551-10)
N01J055 / KLABR0501BEC| BECKETT AFG BURNER (0.50-60A NOZZLE)|
N01J052 / KLABR0201BEC| BECKETT NX BURNER (0.50-60W NOZZLE)|
N01F051 / KLABR0301RLO| RIELLO 40-F3 BURNER (0.50-70A NOZZLE)|
N01F052 / KLABR0401RLO| RIELLO 40-BF5 BURNER (0.50-70A NOZZLE)| For sealed combustion

References

• Home | Dettson
• Kidde Fire Safety Products and Education | Kidde

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