GEBERIT G16 Mepla Pressbackenset User Manual
- June 4, 2024
- GEBERIT
Table of Contents
GEBERIT G16 Mepla Pressbackenset
Specifications
- Product Name: GEBERIT MEPLA
- Model Number: 967.763.00.0(02)
- Intended Use: Pressing Geberit Mepla system pipes and press fittings
Basic Safety Notes
Ensure the following safety guidelines are adhered to:
- Use Geberit Mepla pressing jaws only with corresponding press fittings.
- Qualified individuals should operate the pressing jaws.
- Follow all instructions provided in the user manual.
Operation
- Ensure the Geberit Pressbacke is correctly positioned on the object.
- Release both ends of the jaw levers.
- Press the Geberit Pressfitting using the pressing tool.
- Refer to the operation manual for detailed instructions.
- After pressing, release the Geberit Pressbacke.
Maintenance
Adhere to the maintenance intervals and tasks described below:
| Interval | Maintenance Task |
|---|---|
| Ablagerungen in der Presskontur entfernen | Remove deposits in the press |
contour using a tool provided by
Geberit.
FAQ
Q: Can I use the Geberit Mepla pressing jaws with other pressing tools?
A: Geberit recommends using specific pressing tools designed for the Mepla
system to ensure optimal performance and longevity of the pressing jaws.
Basic safety notes
Intended use
The Geberit Mepla pressing jaws are intended exclusively for pressing Geberit
Mepla system pipes and press fittings.
Geberit recommends using Geberit Mepla pressing jaws in the following pressing
tools only:
- Geberit pressing tools that carry the same compatibility mark or as the Geberit Mepla pressing jaw.
Pressing tools from other manufacturers that have been approved by Geberit for processing Geberit Mepla system pipes and pressfittings. → See also the Technical Information “Compatible pressing tools for Geberit Mepla, Geberit Mapress and Geberit Volex pressing systems”.
Other pressing tools have not been tested by Geberit in terms of their
suitability for the Geberit Mepla pressing jaws. Using pressing tools with
excessive press capacity can significantly reduce the service life of the
pressing jaws.
Only use Geberit Mepla pressing jaws that correspond to the diameter of the
Geberit Mepla press fittings to be processed.
Only skilled persons qualified in pipe installations are permitted to use Geberit Mepla pressing jaws.
Improper use
The Geberit Mepla pressing jaws are exclusively intended to be used in
accordance with this user manual. Other uses are deemed to be improper and can
lead to injury.
User qualifications
Without suitable training, users cannot detect or may incorrectly estimate the
hazards presented by the pressing procedure. They are therefore at risk of
injuring themselves or others.
- Users must be conversant with and apply country-specific safety regulations.
- Users working with the Geberit pressing jaws for the first time must have been instructed by an expert in the safe handling of the pressing jaws or have attended a specialist course.
Following information and instructions
Failure to observe the safety notes and instructions can lead to injuries.
- Read through and observe all safety notes and instructions relating to the Geberit pressing tool and pressing jaw before commissioning.
- Read and observe the safety notes for the consumables used.
- Retain all safety notes and instructions for future use.
Avoiding hazards caused by defective Geberit pressing attachments
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws)
are exposed to significant forces during the pressing procedure and wear out.
The use of worn or damaged pressing attachments can lead to injuries.
-
Only use pressing attachments if they are in perfect working order.
-
Maintain the pressing attachments regularly.
→ See maintenance regulations for Geberit pressing jaws. -
Only store the pressing attachments in dry rooms.
-
Transport pressing attachments in shock-protected transport cases.
-
Regularly inspect pressing attachments for defects and damage before and after every use. Inspect the pressing attachments particularly for incipient cracks in the pressing contour and on the flanges.
-
If there are incipient cracks, take the pressing attachments out of service immediately, label them as defective and do not use them again.
Avoiding damage to the Geberit pressing jaws caused by faulty pressing
operations
Geberit pressing jaws can be damaged by faulty pressing operations or use,
such as by being pressed by foreign bodies.
- Do not tilt the pressing jaws on the pressfitting.
- If you suspect that the pressing jaws are damaged (for example, if sharp edges appear on the pressfitting after the pressing procedure), they must be replaced.
Using personal protective equipment
People can be injured without suitable protective equipment. Wear a protective
helmet, protective goggles and safety shoes during the pressing procedure.
Explanation of symbols
Symbols in the instructions
Symbols on
the product
Product Description
Structure of the Geberit Mepla pressing jaws
- Jaw levers
- Pressing contour
- Compatibility mark
- Jaw joints
- Flanging
Operation
Inserting the Geberit Mepla pressing jaw in the pressing tool
CAUTION
Risk of injury due to unsecured Geberit pressing attachments falling
- When inserting the Geberit pressing attachments (pressing jaws, adapter jaws) into the tool holder, the pressing tool must be upright.
ATTENTION
Damage to the tool caused by incorrect use
- Only use Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that carry the same compatibility mark as the pressing tool.
- Insert the Geberit pressing jaw in the pressing tool as instructed. → See operating instructions for the relevant pressing tool.
Pressing with the Geberit Mepla pressing jaw
-
To open the Geberit pressing jaw, push the ends of the jawlevers together. Position the open pressing jaw on the tool guide rim of the Geberit pressfitting.
-
Make sure that the Geberit pressing jaw is positioned correctly on the tool guide rim of the Geberit pressfitting.
-
Release both jaw lever ends.
CAUTION
Danger of crushing
- Keep your hands at a safe distance from the Geberit pressing jaw.
ATTENTION
Damage to the Geberit pressing jaw due to a failed pressing sequence
The Geberit pressing jaw can be damaged as a result of a failed pressing
sequence.
- Replace the damaged pressing jaw and take it out of service.
ATTENTION
Leaking connection due to failed pressing sequence
- Have any Geberit pressing jaws that have not been closed completely, as well as the pressing tool, tested by an authorised repair shop.
Replace any connections that have not been pressed correctly. They must not be pressed again.
- Press the Geberit pressfitting. → See operating instructions for the relevant pressing tool.
- After the pressing procedure, check that the Geberit pressing jaw is fully closed.
- Push the ends of the jaw levers together and remove the Geberit pressing jaw from the Geberit pressfitting. Check the pressing contour.
If a press connection has not been completely pressed – in the event of a power cut, for example – it must be pressed again. Corrective pressing is performed in the same way as a normal pressing operation. Depending on the state of the preliminary pressing, there may be considerable idle stroke before the pressing tool engages during corrective pressing.
Maintenance
Maintenance regulations for Geberit pressing jaws
These Geberit pressing jaws are low-maintenance and do not need to be tested
by authorised repair shops if they are used as intended. However, pressing
jaws still require maintenance. Pressing jaws that are not maintained, or are
not professionally maintained, can cause accidents and injuries.
It is essential to observe the maintenance intervals and maintenance work
outlined below:
Authorised repair shops
The addresses of authorised repair shops can be requested from the Geberit
sales companies.
Disposal
Disposal of Geberit pressing attachments
Geberit pressing attachments are made of steel. Therefore, Geberit pressing
attachments (pressing jaws, pressing collars, adapter jaws) that are no longer
in use do not belong in non-recyclable waste. They must be directly returned
to Geberit for proper disposal or sent to a local collection point for scrap
metal.
Conformity
Declaration of conformity for Geberit pressing attachments
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws)
are part of a system and do not have their own declaration of conformity. The
relevant declarations of conformity are included with the pressing tools.
Person in charge of documentation
Jörg Schneider, Product Compliance, Geberit International AG, 8645 Jona,
Switzerland
Geberit International AG Schachenstrasse 77, CH-8645 Jona documentation@geberit.com www.geberit.com