DEWALT DCB118 XR Lithium Ion Fast Charger Instruction Manual

DCB118 XR Lithium Ion Fast Charger
Instruction Manual

DCB118 XR Lithium Ion Fast Charger

Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development, and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

Approx. charging
time of battery packs| min|  22
(1.3 Ah)
45
(3.0 Ah)| 22
(1.5 Ah)
60
(4.0 Ah)
60
(6.0 Ah)| 30
(2.0 Ah)
75
(5.0 Ah)
Charger Current
 Input| A| 2.0|
 Output| A| 8.0|
Weight| kg| 0.65|
Fuses
Europe| 230 V tools| 10 Amperes, mains
U.K. & Ireland| 230 V tools| 3 Amperes, in plugs

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word.
Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
**Denotes risk of fire.
WARNING: To reduce the risk of injury, read the instruction manual.
WARNING!** Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

Important Safety Instructions for All Battery Chargers

• Before using the charger, read all instructions and cautionary markings on the charger, battery pack, and product using the battery pack.
  ** WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock may result.
  WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.
  CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst to cause personal injury and damage.
  CAUTION: Children should be supervised to ensure that they do not play with the appliance.
  NOTICE:** Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities.  Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean it.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.

• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities, or for lack of experience and/or for want of knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone to play with this product.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any use other than charging DEWALT rechargeable batteries. Any other uses may result in a risk of fire, electric shock, or electrocution.

• Do not expose the charger to rain or snow.

• Pull by plug rather than cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.

• Make sure that the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. The use of improper extension cords could result in a risk of fire, electric shock, or electrocution.

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Do not operate chargers with damaged cords or plugs — have them replaced immediately.

• Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution, or fire.

• In case of a damaged power supply cord, the supply cord must be replaced immediately by the manufacturer, its service agent, or a similarly qualified person to prevent any hazard.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

• Take care to ensure that the charger is standing in a steady, secure position. A falling battery or charger may present a risk of injury to yourself and/or others.

SAVE THESE INSTRUCTIONS

Chargers

The DCB118 charger accepts 18V Li-Ion XR and XR FLEXVOLT battery packs (DCB180, DCB181, DCB182, DCB183, DCB183B, DCB184, DCB184B, DCB185 and DCB546).
DEWALT chargers require no adjustment and are designed to be as easy as possible to operate.

Charging a Battery (Fig. 1)

1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process has started.
3. The completion of the charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button (B) on the battery pack.

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

Charger Operation

Refer to the table below for the charge status of the battery pack.

Charge Indicators

Charging| |
Fully Charged| |
Hot/Cold Pack Delay*| |

• The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.
  The charger will not charge a faulty battery pack. The charger will indicate a faulty battery pack by refusing to light.
  NOTE: This could also mean a problem with a charger.
  If the charger indicates a problem, take the charger and battery pack to be tested at an authorized service center.

HOT/COLD PACK DELAY
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to the maximum charge rate even if the battery pack warms.
The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

LITHIUM-ION BATTERY PACKS ONLY
XR Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium-ion battery pack on the charger until it is fully charged.

Wall Mounting

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede airflow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4 mm (1″) long with a screw head diameter of 7–9 mm (0.28–0.35″), screwed into wood to an optimal depth leaving approximately 5.5 mm (7/32″) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool in a liquid.

Important Safety Instructions for All Battery Packs

When ordering replacement battery packs, be sure to include the catalog number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow the charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use a battery in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  Inserting or removing the battery from the charger may ignite dust or fumes.

• Never force the battery pack into the charger. Do not modify the battery pack in any way to fit into a non-compatible charger as the battery pack may rupture causing serious personal injury.

• Charge the battery packs only in DEWALT chargers.

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).
  WARNING: Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert it into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over, or damaged in any way (i.e., pierced with a nail, hit with a hammer,  stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to a service center for recycling.
  WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
  ** CAUTION:** When not in use, place the tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM-ION (LI-ION)

• Do not incinerate the battery pack even if it is severely damaged or completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash the area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
  WARNING: Burn hazard. Battery liquid may be flammable if exposed to a spark or flame.

Transportation

WARNING: Fire hazard. Transporting batteries can possibly cause a fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

DEWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN
Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous  Goods (IMDG) Regulations, and the European Agreement Concerning The International Carriage of Dangerous Goods by Road (ADR). Lithium-ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria.
In most instances, shipping a DEWALT battery pack will be excepted from being classified as a fully regulated Class 9 Hazardous Material.
In general, only shipments containing a lithium-ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium-ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DEWALT does not recommend air shipping lithium-ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100 Whr.
Regardless of whether a shipment is considered excepted or fully regulated, it is the shipper’s responsibility to consult the latest regulations for packaging, labeling/marking, and documentation requirements.
The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty,  expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicable regulations.

TRANSPORTING THE FLEXVOLT BATTERY
The DE WALT FLEXVOLT battery has two modes: Use and Transport.
Use Mode: When the FLEXVOLT battery stands alone or is in a DE WALT 18V product, it will operate as an 18V battery. When the FLEXVOLT battery is in a 54V or a  108V (two 54V batteries) product, it will operate as a 54V battery.
Transport Mode: When the cap is attached to the FLEXVOLT battery, the battery is in transport mode. Keep the cap for shipping. When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.
Transport Wh rating indicates 3 x 36 Wh, meaning 3 batteries of 36 Watt hours each. The Use Wh rating indicates 108 Watt hours (1 battery implied).

EXAMPLES OF USE AND
TRANSPORT LABEL MARKING

Battery Pack

STORAGE RECOMMENDATIONS

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Labels on Charger and Battery Pack

In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the following pictographs:

| Read the instruction manual before use.
---|---
| See Technical Data for charging time.
| Battery charging.
| Battery charged.
| The battery is defective.
| Hot/cold pack delay.
| Do not probe with conductive objects.
| Do not charge damaged battery packs.
| Do not expose to water.
| Have defective cords replaced immediately.
| Charge only between 4 ˚C and 40 ˚C.
| Only for indoor use.
| Discard the battery pack with due care for the environment.
| Charge DEWALT battery packs only with designated DEWALT chargers. Charging battery packs other than the designated DEWALT batteries with a DEWALT charger may make them burst or lead to other dangerous situations.
| Do not incinerate the battery pack.
| Use: Use without transportation cap, Wh rating indicates 108 Wh (1 battery with 108 Wh).
| Transport: Transport with built-in transport cap, Wh rating
indicates 3 x 36 Wh (3 batteries of 36 Wh).

Package Contents

The package contains:
1 Battery charger
1 Instruction manual

NOTE: Battery packs and chargers are not included with N-models.

• Check for damage to the tool, parts, or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

DATE CODE POSITION (FIG. 1)
The date code (A), which also includes the year of manufacture, is printed on the underside of the housing.
Example:
2016 XX XX
Year of Manufacture

INTENDED USE
The DCB118 charger is designed for charging 18V Li-Ion XR and XR FLEXVOLT battery packs (DCB180, DCB181, DCB182, DCB183, DCB183B, DCB184, DCB184B, DCB185, and DCB546).
DO NOT use under wet conditions or in presence of flammable liquids or gases.
These battery chargers and battery packs are professional tools.
DO NOT let children come into contact with the charger. Supervision is required when inexperienced operators use this charger.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.

• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities, or for lack of experience and/or for want of knowledge or skills unless they are supervised by a person responsible for their safety.
  Children should never be left alone to play with this product.

• Only use rechargeable batteries with this charger.

Electrical Safety

Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also, make sure that the voltage of your charger corresponds to that of your mains.
Your DEWALT charger is double insulated in accordance with EN60335; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organization.

Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good-quality plugs.
Recommended fuse: 3 A.

Using an Extension Cable

An extension cord should not be used unless absolutely necessary.
Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.

MAINTENANCE

Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING: To reduce the risk of serious personal injury, turn the tool off and disconnect the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.
The charger is not serviceable. There are no serviceable parts inside the charger.

• Do not attempt to repair the charger. To assure product safety and reliability, repairs, maintenance, and adjustments should be performed by authorized DE WALT service centers.

Lubrication
Your power tool requires no additional lubrication.

Cleaning
WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and an approved dust mask when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts.
Use a cloth dampened only with water and mild soap.
Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, the use of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Rechargeable Battery Pack

This long-life battery pack must be recharged when it fails to produce sufficient power on jobs that were easily done before. At the end of its technical life, discard it with due  care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

United Kingdom
DEWALT, 210 Bath Road;
Slough, Berks SL1 3YD
Tel: 01753-567055
Fax: 01753-572112
www.dewalt.co.uk
emeaservice@sbdinc.com

References

• 2helpU
• Power Tools | Storage | Landscaping | DEWALT
• Elektrowerkzeuge | Aufbewahrung | Landschaftsbau | DEWALT Deutschland
• Power Tools | Storage | Landscaping | DEWALT
• Elektrikli Aletleri | Depolama |Çevre Düzenleme | DEWALT
• Elektrowerkzeuge | Aufbewahrung | Landschaftsbau | DEWALT Deutschland
• Elværktøj | Opbevaring | Landskabspleje | DEWALT Denmark
• Elverktyg | Förvaring | Trädgårdsmaskiner | DEWALT Sverige

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>