MOXA TN-5508A ToughNet Switch Installation Guide

MOXA TN-5508A ToughNet Switch Installation Guide

Overview

The ToughNet TN-5508A/5510A series M12 managed Ethernet switches are designed for industrial applications in harsh environments. The TN

Series switches use M12 connectors to ensure tight, robus connections, and guarantee reliable operation against environmental disturbances, such as vibration and shock. The wide 24 to 110 VDC with dual power input increases the reliability of your communications.

The TN-5508A Series includes PoE and non-PoE switches.

• TN-5508A Series: 8 Fast Ethernet M12 ports.
• TN-5508A-8PoE Series: 8 PoE Fast Ethernet M12 ports. The TN-5510A Series also includes PoE and non-PoE switches.
• TN-5510A-2GTX Series: 8 Fast Ethernet M12 ports, supports additional 2 Gigabit ports located on the bottom of the unit, with or without bypass function.
• TN-5510A-2GLSX Series: 8 Fast Ethernet M12 ports, supports additional 2 Gigabit fiber ports located on the bottom of the unit with embedded multi-mode Q-ODC® interface.
• TN-5510A-8PoE-2GTX Series: 8 PoE Fast Ethernet M12 ports, supports additional 2 Gigabit ports located on the bottom of the unit, with or without bypass function.
• TN-5510A-8PoE-2GLSX Series: 8 PoE Fast Ethernet M12 ports, supports additional 2 Gigabit fiber ports located on the bottom of the unit with embedded multi-mode Q-ODC® interface.

The -40 to 75°C operating temperature and IP54 rated waterproof enclosure allow deployment in harsh environments. The TN5508A/5510A Series Ethernet switches are compliant with mandatory sections of the EN 50155 standard covering operating temperature, power input voltage, surge, ESD, and vibration, as well as conformal coating and power insulation, making the switches suitable for a variety of industrial applications.

Package Checklist

Your ToughNet TN-5508A/5510A switch is shipped with the following items. If any of these items is missing or damaged, please contact your customer service representative for assistance.

• 1 Moxa ToughNet switch
• Panel mounting screws
• Quick installation guide (printed)
• Warranty card

Features

Anti-Vibration Circular Connectors for Robust Links

• M12 D-coding 4-pin female connectors for Fast Ethernet 10/100BaseT(X) ports
• M12 X-coded 8-pin female connectors for Gigabit Ethernet 10/100/1000BaseT(X) ports
• Fiber-optic ODC connectors with embedded 2 km Gigabit Ethernet 1000BaseLSX ports
• M12 A-coding 5-pin male connectors for console and relay output.
• M23 6-pin male connectors for power input

Isolated Power Inputs

• Supports 24-110 VDC (16.8 to 137.5 VDC)

High Performance Network Switching Technology

• IPv6 ready, certified by the IPv6 Logo Committee
• DHCP Option 82 for IP address assignment with different policies
• Turbo Ring and Turbo Chain (recovery time <20 ms @250 switches),and STP/RSTP/MSTP for network redundancy
• IGMP Snooping V1/V2/V3, IGMP Querier, and GMRP for filtering multicast traffic
• Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease network planning
• QoS (IEEE 802.1p/1Q and ToS/DiffServ) allows real-time traffic classification and prioritization
• IEEE 802.3ad, LACP for optimum bandwidth utilization
• TACACS+, SNMPv3, IEEE 802.1X, HTTPS, and SSH to enhance network security
• SNMP v1/v2c/v3 for different levels of network management
• RMON for efficient network monitoring and proactive capability
• Bandwidth management prevents unpredictable network status
• Lock port allows access by only authorized MAC addresses
• Port mirroring for online debugging
• Automatic warning by exception through email, relay output
• Automatic recovery of connected devices’ IP addresses
• Line-swap fast recovery.
• LLDP for automatic topology discovery through network management software
• Loop protection prevents network loops
• Configurable through Web browser, Telnet/Serial console, CLI, and Windows utility

Designed for Industry-specific Applications

• Two Gigabit Ethernet ports to meet high bandwidth requirements
• Bypass relay option on the 2 Gigabit Ethernet ports ensure nonstop data communication in the event a switch stops working due to a power failure
• Complies with all EN 50155 mandatory test items*
• -40 to 75°C operating temperature range
• IP54 rugged high-strength case
• Panel mounting or DIN-Rail mounting installation capability

*This product is suitable for rolling stock railway applications, as defined by the EN 50155 standard. For a more detailed statement, click here: www.moxa.com/doc/specs/EN_50155_Compliance.pdf

Recommended Optional Accessories

• CBL-M23(FF6P)Open-BK-100-IP67: 1-meter M23 to 6-pin power cable with IP67-rated female 6-pin M23 connector
• CBL-M12D(MM4P)/RJ45-100 IP67: 1-meter M12-to-RJ45 Cat-5E UTP Ethernet cable with IP67-rated male 4-pin M12 D-coded connector
• CBL-M12DMM4PM12DMM4P-BK-100-IP67: 1-meter M12-to-M12 Cat-5E STP Ethernet cable with waterproof 4-pin D-coded M12 connector
• CBL-M12(FF5P)/OPEN-100 IP67: 1-meter M12-to-5-pin power cable with IP67-rated female 5-pin M12 A-coded connector
• CBL-M12FF5PF9-BK-150-IP67: 1.5-meter M12-to-DB9 Cat-5E STP Ethernet cable with waterproof 5-pin D-coded M12 connector
• CBL-M12XMM8P-Y-100-IP67: 1-meter M12-to-M12 Cat-5 UTP Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12 connector
• CBL-M12XMM8P-Y-300-IP67: 3-meter M12-to-M12 Cat-5 UTP Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12 connector
• CBL-M12XMM8PRJ45-Y-200-IP67: 2-meter M12-to-RJ45 Cat-5 UTP Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12 connector
• M12D-4P-IP68: Field-installable M12 D-coded screw-in connector, male 4-pin, IP68-rated
• M12A-5P-IP68: Field-installable M12 A-coded screw-in connector, female 5-pin, IP68-rated
• M12X-8PMM-IP67-HTG: Field-installable M12 X-coded crimp type, slim design connector, male 8-pin, IP67-rated
• M12D-4PMM-IP67: M12 D-coded connector, QUICKON type, male 4-pin, IP67-rated
• A-PLG-WPM23-01: M23 cable connector, female 6-pin, crimp type.
• A-CAP-M12M-M: Metal cap for M12 male connector
• CAP-M12F-M-PP: Metal cap for M12 female connector
• ABC-01-P-M12-CT-T: Configuration backup and restoration tool with M12 connector for ToughNet Series EN 50155 managed Ethernet switches, -40 to 75°C operating temperature
• ABC-01-M12: Configuration backup and restoration tool with M12 connector for managed Ethernet switches and wireless APs/Bridges/Clients, 0 to 60°C operating temperature
• DK-DC50131: DIN-rail mounting kit, 50 x 131 mm

ATTENTION
The equipment is intended to be supplied by an external power source (UL listed/IEC 60950-1/IEC 62368-1) of which the output complies with ELV/ES2, LPS/PS2.

TN-5516/18A non-PoE models require an output rating of 24 to 110 VDC, 0.75 A min., at an ambient temperature of 75°C min. TN-5516/18A PoE models require an output rating of 24 to 110 VDC, 7.1 A min., at an ambient temperature of 75°C min.

TN-5508A/5510A Panel Layouts

Front View

Rear View

Bottom View

1. Model name
2. Console port
3. Relay output port
4. Power input port (male 5-pin shielded M23 connector)
5. 10/100BaseT(X) port (M12 D-coded 4-pin female connector)
6. PWR1 LED: for power input 1
7. PWR2 LED: for power input 2
8. FAULT LED
9. STR/HEAD LED: for ring master or chain head
10. CPLR/TAIL LED: for ring coupler or chain tail
11. E1 LED: Not used by the TN-5508A/TN-5508A-8PoE models
12. E2 LED: Not used by the TN-5508A/TN-5508A-8PoE models
13. TP port’s 10/100 Mbps LED
14. Screw holes for panel mounting kit
15. Grounding screw
16. Waterproof vent
17. Product label
18. Screw holes for DIN-Rail mounting kit
19. Gigabit Ethernet port E1 (corresponding to port 9 in the TN-5510A User’s Manual) (For TN-5510A-2GTX/TN-5510A-8PoE-2GTX models)
20.  Gigabit Ethernet port E2 (corresponding to port 10 in the TN5510A User’s Manual) (For TN-5510A 2GTX/TN-5510A-8PoE-2GTX models)
21. Gigabit fiber port E1 (corresponding to port 9 in the TN-5510A User’s Manual) (For TN-5510A-2GLSX/TN-5510A-8PoE-2GLSX models)
22. Gigabit fiber port E2 (corresponding to port 10 in the TN5510AUser’s Manual) (For TN-5510A 2GLSX/TN-5510A-8PoE2GLSX models)

ATTENTION
DO NOT open or remove the vent (#16). Once the seal has been removed, the warranty becomes invalid. Exposed connectors (including 2, 3, 5, 19, 20, 21, and 22) when not in use must be tightly covered with protective caps (an optional accessory) to ensure IP54-rated protection.

Mounting Dimensions (unit = mm)

TN-5508A Series

TN-5508A-8PoE Series

TN-5510A-2GTX Series

TN-5510A-2GLSX Series

TN-5510A-8PoE-2GTX Series

TN-5510A-8PoE-2GLSX Series

Panel/Wall Mounting

STEP 1:
Mounting the TN-5508A/5510A to a wall requires 4 screws. Use the Tough Net switch as a guide to mark the correct positions of the 4 screws.

STEP 2:
Use the 4 screws in the panel mounting kit. If you would like to use your own screws, make sure the screw head is between 6.0 mm and 7.0 mm in diameter and the shaft is less than 4.0 mm in diameter, as shown at the right.

Do not screw the screws in all the way—leave a space of about 2 mm to allow room for sliding the ToughNet switch between the wall and the screws.

NOTE Before tightening the screws into the wall, make sure the screw head and shaft size are suitable by inserting the screw through one of the keyhole- shaped apertures of the ToughNet switch.

STEP 3:
Once the screws are fixed in the wall, hang the ToughNet switch on the 4 screws through the large opening of the keyhole-shaped apertures, and then slide the switch downwards. Tighten the four screws for added stability.

NOTE To provide greater protection from vibrations and shocks, use screws with shaft diameter between 6.0 mm and 7.0 mm, and fix the ToughNet switch onto the wall directly through the large opening of the keyhole-shaped apertures.

DIN-rail Mounting (optional)

With the optional DIN-rail mounting kit DK-DC50131 (must be purchased separately), you can mount the TN-5508A/5510A on a 35mm DIN-Rail.

STEP 1:
Use 12 screws (6 screws per plate) to attach the two DIN-Rail attachment plates to the rear panel of the switch.

STEP 2:
If the spring-loaded bracket is locked in place, push the recessed button to release it. Once released, you should feel some resistance from the spring as you slide the bracket up and down a few millimeters in each direction.

STEP 3:
Position the ToughNet switch on the DIN rail, tilting to hook clamps over the top edge of the rail.

STEP 4:
Swing the switch down fully onto the DIN rail, until both clamps completely latch.

To remove the Moxa Tough Net Switch from the DIN rail, use a screwdriver to pull out the two spring-loaded brackets from the bottom until they are fixed in the “locked” position. Then reverse Step 3 and 4 above.

Wiring Requirements

WARNING
Turn the power off before disconnecting modules or wires. The correct power supply voltage is listed on the product label.

Check the voltage of your power source to make sure you are using the correct voltage. Do NOT use a voltage greater than what is specified on the product label.

These devices must be supplied by a SELV source as defined in the Low Voltage Directive 2006/95/EC and 2004/108/EC.

ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your Moxa switch.

This device has UL508 approval. Use copper conductors only, 75°C, and tighten to 4.5 pound-inches. For use in pollution degree 2 environments.

ATTENTION
Safety First!
Observe all electrical codes dictating the maximum current allowable for each wire size. If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your equipment.

Please read and follow these guidelines:

• Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must cross, make sure the wires are perpendicular at the intersection point.

NOTE Do not run signal or communications wiring and power wiring through the same wire conduit. To avoid interference, wires with different signal characteristics should be routed separately.

• You can use the type of signal transmitted through a wire to determine which wires should be kept separate. The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together.
• Keep input wiring and output wiring separated.
• It is strongly advised that you label wiring for all devices in the system when necessary

Grounding the ToughNet Switch
Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the grounding screw to the grounding surface prior to connecting devices.

ATTENTION
This product is intended to be mounted to a well-grounded mounting surface such as a metal panel.

Connecting the Power Supplies
The ToughNet TN-5508A/5510A Series switches support two sets of power input—power input 1 and power input 2. The M23 6-pin male connector on the TN- 5508A/5510A Series switches’ front panel is used for the dual power inputs.

Pinouts for the power input port on the TN-5508A/5510A

(+) terminal when using a DC power source.
2| PWR1 Neutral / DC –| Connect “PWR1 Neutral / DC -” to the negative (-) terminal when using a DC power source. The negative inputs for thetwo power supplies are N1/V- and N2/V-.
3| Chassis Ground| Connect the “Chassis Ground” to the equipment ground bus for DC inputs.
4| PWR2 Neutral / DC –| Connect “PWR2 Neutral / DC -” to the negative (-) terminal when using a DC power source. The negative inputs for thetwo power supplies are N1/V- and N2/V-.
 5|  PWR2 Live / DC +| Connect “PWR2 Live / DC +” to the positive (+) terminal when using a DC power source.

STEP 1:
Plug your power cord connector to the power input port of the TN5508A/5510A switch.

STEP 2:
Screw the nut on your power cord connector to the power input connector on the switch to ensure a tight connection.

ATTENTION
Before connecting the TN-5508A/5510A to the power input, make sure the power source voltage is stable.

ATTENTION
Do not power on the TN-5508A/5510A before connecting the M23 connector.

Connecting the Relay Outputs

Each TN-5508A/5510A switch has two sets of relay outputs—relay output 1 and relay output 2.The M12 A-coded 5-pin male connector on the TN-5508A/5510A front panel is used for the two relay outputs. Use a power cord with an M12 A-coded 5-pin female connector to connect the relay contacts. You can purchase an M12 power cable from Moxa.

**Pinouts for the relay output port on TN-5508A/5510A

**

N.C.: Not connected

FAULT:
The two sets of relay contacts of the M12 A-coded 5-pin male connector are used to detect user-configured events. The two wires attached to the fault contacts form an open circuit when a user-configured event is triggered. If a user-configured event does not occur, the fault circuit remains closed.

Connecting the Data Lines

10/100BaseT(X) Ethernet Port Connection
All TN-5508A/5510A models have 8 10/100BaseT(X) Ethernet ports (M12 D-coded 4-pin female connector). The 10/100TX ports located on the TN-5508A/5510A front panel are used to connect to Ethernet enabled devices. Most users configure these ports for Auto MDI/MDI-X mode, in which case the port’s pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross-over), and the type of device (NIC-type or HUB /Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X (HUB /Switch-type) ports. We also give cable wiring diagrams for straight-through and cross-over Ethernet cables.

Pinouts for the 10/100BaseT(X) Ports on the TN-5508A/5510A.

Housing: shield

Pinouts for the 10/100/1000BaseT(X) M12 (8-pin) Port

M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring

ATTENTION
The protective cover must be fixed properly to ensure IP54 protection. Use a torque wrench set to a torque of 4 kgf-m when tightening the screws. Note that applying a larger torque may damage the plastic protective cover.

Bypass Relay Function

The TN-5510A-2GTXBP and TN-5510A-8PoE-2GTXBP models’ two Gigabit Ethernet ports are equipped with a bypass relay function. When the switch is operating normally, these two Gigabit ports work in the same way as the other ports. That is, frame ingressions are processed and then forwarded. In the event the switch stops working due to a power failure, the bypass relay function will be triggered to ensure nonstop data communication.

The figure below illustrates the bypass relay function. For example, if Switch B loses power, then the two Gigabit ports will be bypassed through the relay circuit and the transmission line from Switch A to B and the transmission line from Switch B to C will interconnect automatically; this way there is no stoppage.

The bypass relay function helps the network recover from single-node failures in a linear topology.

With the maximum segment length of category 5 twisted-pair cable being 100 meters, cable length must be considered when designing a network that utilizes this function. For example, the total length of the cables from Switch A to B and from B to C must be no more than 100 meters. This way, if the two adjacent nodes (switch B and C for example) encounter a power failure, there will be no stoppage, provided that the total length of the cables A-to-B, B-to-C, and C-to-D are no more than 100 meters.

The bypass relay function works best for networks with linear topologies. ToughNet™ switches with bypass relay function are not recommended to be used in networks that employ ring topologies because network loops may occur when redundancy protocols such as RSTP or Turbo Ring™ are applied.

LED Indicators

Several LED indicators are located on the ToughNet switch’s front panel. The function of each LED is described in the table below.

System LEDs
PWR1| Amber| On| Power is being supplied to powerinput PWR1.
Off| Power is not being supplied to power input PWR1
PWR2| Amber| On| Power is being supplied to powerinput PWR2.
Off| Power is not being supplied to power input PWR2.
FAULT| Red| On| When the corresponding PORT alarm is enabled, and a user- configured event is triggered.
Off| When the corresponding PORT alarm is enabled and a user-configured event is not triggered, or when the corresponding PORT alarm isdisabled.
MSTR/ HEAD| Green| On| When the TN switch is either the Master of this Turbo Ring, or the Head of this Turbo Chain.
Blinking| When the TN switch is Ring Master of this Turbo Ring and the Turbo Ring is broken, or it is Chain Head of this Turbo Chain and the Turbo Chain isbroken.
Off| When the TN switch is neither the Master of this Turbo Ring, nor the Head of this Turbo Chain.
CPLR/ TAIL| Green| On| When the TN switch enables the coupling function to form a back-up path in this Turbo Ring, or it is theTail of this Turbo Chain.
Blinking| When Turbo Chain is down.
Off| When the TN switch disables the coupling function of Turbo Ring, or itis not the Tail of the Turbo Chain.
Ports LEDs
TP (10/100M)| Amber| On| TP port’s 10 Mbps link is active.
Blinking| Data is being transmitted at 10 Mbps.
Off| TP port’s 10 Mbps link is inactive.
Green| On| TP port’s 100 Mbps link is active.
Blinking| Data is being transmitted at 100Mbps.
Off| TP port’s 100 Mbps link is inactive.
PoE Ports| Amber| On| Power is being supplied to a Powered Device (PD)
Off| Power is not being supplied to aPowered Device (PD)
E1/E2 (10/100/1 000M)| Amber| On| TP port’s 10 or 100 Mbps link is active.
Blinking| Data is being transmitted at 10 or 100 Mbps.
Off| TP port’s 10 or 100 Mbps link isinactive.
Green| On| TP port’s 1000 Mbps link is active.
Blinking| Data is being transmitted at 1000Mbps.
Off| TP port’s 1000 Mbps link is inactive.

Specifications

Technology

Standards| IEEE 802.3 for 10BaseTIEEE 802.3u for 100BaseT(X)IEEE 802.3ab for 1000BaseT(X) (TN-5510Aseries only)IEEE 802.3x for Flow ControlIEEE 802.1D for Spanning Tree Protocol IEEE 802.1w for Rapid STPIEEE 802.1Q for VLAN TaggingIEEE 802.1s for Multiple Spanning Tree Protocol IEEE 802.1p for Class of ServiceIEEE 802.1X for AuthenticationIEEE 802.3ad for Port Trunk with LACP
Protocols| IGMP v1/v2 device, GMRP, GVRP, SNMP v1/v2C/v3, DHCP Server/Client, DHCP Option 66/67/82, BootP, TFTP, SNTP, SMTP, RARP, RMON, HTTP, HTTPS, Telnet, SSH, Syslog, LLDP,IEEE 1588 PTP v2, IPv6, NTP Server/Client,EtherNet/IP, Modbus/TCP
MIB| MIB-II, Ethernet-like MIB, P-BRIDGE MIB, Q- BRIDGE MIB, Bridge MIB, RSTP MIB, RMON MIBGroup 1, 2, 3, 9
Flow Control| IEEE802.3x flow control, back pressure flow control
Switch Properties
Priority Queues| 4
Max. Number of Available VLANs| 64
VLAN ID Range| VID 1 to 4094
IGMP Groups| 256
Interface
Fast Ethernet| Front cabling, M12 D-coded 4-pin female connector, 10/100BaseT(X) auto negotiation speed, F/H duplex mode, and auto MDI/MDI-X connection
Gigabit Ethernet| Down cabling, M12 X-coded 8-pin female connector, 10/100/1000BaseT(X) auto negotiation speed, F/H duplex mode, autoMDI/MDI-X connection, and bypass relay option
Console Port| M12 A-coding 5-pin male connector
System LEDIndicators| PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL
Port LED Indicators| 10/100M (Fast Ethernet port), 10/100/1000M (Gigabit Ethernet port), PoE
Alarm Contact| Two relay outputs in one M12 A-coding 5-pinmale connector with current carrying capacity of 1 A @ 30 VDC
Power Requirements

Input Voltage| WV: 24-110 VDC (16.8 to 137.5 VDC)
Max. Input Current| TN-5508A Series: 0.28 ATN-5510A-2GTX Series: 0.52 A
| TN-5510A-2GTXBP Series: 0.56 A TN-5508A-8PoE Series: 7.6 ATN-5510A-8PoE-2GTX Series: 7.85 ATN-5510A-8PoE-2GTXBP Series: 7.9 A
Connection| M23 6-pin male connector
Overload Current Protection| Present
Reverse PolarityProtection| Present
Physical Characteristics
Housing| Metal, IP54 protection (with protective caps onunused ports)
Dimensions (W ´ H ´ D)| TN-5508A Series:185 x 175.8 x 76 mm (7.28 x 6.92 x 2.99 in) TN-5508A-8PoE Series:185 x 175.8 x 115 mm (7.28 x 6.92 x 4.53 in)TN- 5510A Series:185 x 180.9 x 76 mm (7.28 x 7.12 x 2.99 in) TN-5510A-8PoE Series:185 x 180.9 x 115 mm (7.28 x 7.12 x 4.53 in)
Weight| TN-5508A Series: 1,610 g TN-5510A Series: 1,711 gTN-5508A-8PoE Series: 2,383 gTN-5510A-8PoE Series: 2,551 g
Installation| Panel mounting, DIN-Rail mounting (with optional kit)
Environmental Limits
OperatingTemperature| -40 to 75°C (-40 to 167°F)
Storage Temperature| -40 to 85°C (-40 to 185°F)
Operating Humidity| 5 to 95% (non-condensing)
Regulatory Approvals
Safety| UL/cUL 508
Rail Traffic| EN 50155, EN 50121-4
EMI| FCC Part 15, CISPR 32 class A
EMS| EN 61000-4-2 (ESD), level 3EN 61000-4-3 (RS), level 3EN 61000-4-4 (EFT), level 3EN 61000-4-5 (Surge), level 3EN 61000-4-6 (CS), level 3EN 61000-4-8
Shock| IEC 61373
Freefall| IEC 60068-2-32
Vibration| IEC 61373
Note: Please check Moxa’s website for the most up-to-date certification status.
Warranty
Warranty Period| 5 years
Details| See www.moxa.com/warranty

Support and Assistance

Visit our website at https://www.moxa.com/en/support where you can find the latest information about the product.

References

• Moxa - Support
• Moxa - Support

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>