SAFEWAZE 021-4081 5K Swivel D Ring Anchor Instruction Manual

SAFEWAZE 021-4081 5K Swivel D Ring Anchor

WARNING
This product is part of a personal fall arrest, work positioning, suspension or rescue system. The manufacturer’s instructions must be provided to users of this equipment. The user must follow the manufacturer’s instructions for each component of the system. The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance of this equipment. Alterations to this product, misuse of this product, or failure to follow instructions may result in serious injury or death.
IMPORTANT
Questions regarding the use, care, or suitability of this equipment for your application? Contact Safewaze.
IMPORTANT
Record identification information before using this product. Identification information may be found on the equipment label. This information should be recorded in the “Inspection Log” located at the back of this manual

OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.18, and ANSI A10.32 This manual is intended to meet the manufacturer’s instructions as required by ANSI Z359 and should be used as part of an employee training program as required by OSHA.

User Information

• Date of First Use:………………………………………
• Serial#:…………………………………………………….
• Trainer:……………………………………………………
• User:………………………………………………………..

Do not throw away these instructions!
Read and understand these instructions before using the equipment!

INTRODUCTION

• Thank you for purchasing a Safewaze Anchorage Connector.
• This manual must be read and understood in its entirety and used as part of an employee training program as required by OSHA or any applicable state agency.
• This manual and any other instructional material must be available to the user of the equipment.
• The user must understand how to safely and effectively use these anchors, and all fall protection equipment used in conjuction with the anchor.

APPLICABLE SAFETY STANDARDS

• When used according to instructions, Safewaze Anchors meet all applicable ANSI Z359.18 standards and OSHA regulations for fall protection.
• Applicable standards and regulations depend on the type of work being done and may include state-specific regulations.
• Refer to local, state, and federal (OSHA) requirements for additional information concerning the governing of occupational safety regarding Personal Fall Arrest Systems (PFAS).

WORKER CLASSIFICATIONS

Understand the definitions of those who work in proximity of or may be exposed to fall hazards.

• Qualified Person: “Qualified Person” means one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated his ability to solve or resolve problems relating to the subject matter, the work, or the project.
• Competent Person: A “Competent Person” means one who is capable of identifying existing and predictable hazards in the surroundings or working conditions that are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
• Authorized Person: “Authorized Person” means a person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or location at the job site.
• It is the responsibility of a Qualified or Competent person to supervise the job site and ensure safety regulations are complied with.

PRODUCT SPECIFIC APPLICATIONS

Purpose: Safewaze Anchors are designed to be used as part of a Personal Fall Arrest System (PFAS).

• A competent person shall train users on this equipment under OSHA and ANSI.
• Never exceed a free fall distance of 6 ft. A free fall of more than 6 ft could cause excessive arrest forces that could result in serious injury or death.
• Safewaze Anchors have a maximum capacity of ANSI 310 lbs / OSHA 420 lbs including any tools, clothing, accessories, etc…, unless otherwise rated by Safewaze.
• Structures for attachment of Safewaze Anchors shall support a minimum of 5,000 lbs or be designed with a safety factor of two by a Qualified Person.
• All Safewaze anchors must IMMEDIATELY be removed from service if subjected to fall arrest forces.
• Safewaze anchors shall be inspected by the end user before each usage and by a Competent Person other than the user at least annually. These inspections shall be documented.

LIMITATIONS

Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other applicable factors. (See Figure 1)

Swing Falls: Before installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall. (See Figure 2)

COMPATIBILITY OF CONNECTORS

• Connectors are compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other system components (see Figure 4). Do not use equipment that is not compatible.
• Non-compatible connectors may unintentionally disengage (see Figure 3). Connectors must be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359 and OSHA guidelines. Contact Safewaze if you have any questions about compatibility.

NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL REQUIREMENTS. CONTACT SAFEWAZE WITH QUESTIONS.

Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This allows the snap hook or carabiner to disengage (4) from the connection point.

MAKING CONNECTIONS

• Snap hooks and carabiners used with this equipment must be double-locked and/or twist-locked. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible.
• Ensure all connectors are fully closed and locked.
• Safewaze connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. See Figure 4 for examples of inappropriate connections. Do not connect snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (except for tie-back hooks). NOTE:
• Large snap hooks must not be connected to objects which will result in a load on the gate if the hook twists or rotates. Snap hooks are marked with ANSI Z359.12 and are equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify its compatibility.

NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify that it is appropriate for your application.

• In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seem to be fully engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to the lifeline except as allowed for Tie Back models.
• To any object that is shaped or sized in a way that the snap hook or carabiner will not close and lock, or that roll-out could occur.
• In a manner that does not allow the connector to align properly while under load.

SPECIFIC ANCHOR APPLICATIONS

Personal Fall Arrest: Safewaze Anchors are designed as an anchor point to support a maximum of 1 Personal Fall Arrest System (PFAS) when utilized for fall protection applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. The maximum allowable free fall is 6’.
Restraint: Safewaze Anchors are authorized for use in Restraint applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 1,000 lbs NO free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4 / 12 (vertical/horizontal). For Restraint applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring, Side D-rings, and Shoulder D-rings.
Work Positioning: Safewaze Anchors are authorized for use in Work Positioning applications. Work Positioning allows a worker to be supported during suspension while freeing both hands to conduct work operations. The structure to which the Anchor is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. The maximum allowable free fall is 2’. For positioning applications, the allowable attachment points to harness are the Side D-rings.
Rescue/Confined Space: Safewaze Anchors are authorized for use in Rescue/Confined Space applications. Rescue systems are utilized to safely recover a worker from a confined location or after exposure to a fall. The composition of rescue systems can vary based on the type of rescue involved. The structure to which the Anchor is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. No free fall is permitted. For rescue applications, the allowable attachment points to harness are the Dorsal D-ring, Chest D-ring and Shoulder D-rings.

All above referenced applications have a worker weight capacity range of ANSI 310 lbs / OSHA Up to 420 lbs (including all clothing, tools, and equipment).

ANCHOR COMPONENTS

INSTALLATION

1. The 021-4081 can be installed both vertically and horizontally. The installation process is the same for both methods. Acceptable load conditions are illustrated in Figure 7.
2. The work location should be free of debris, and other materials or equipment that could interfere with the proper operation of this equipment.
3. Inspect the substrate to which the anchor will be attached. Users should inspect for the following hazards. These hazards include but are not limited to, excessive corrosion, cracks, severe rust spotting on concrete surfaces, physical damage, spray-applied fireproofing, electrical hazards, etc…
4. Installation requires 7” thick or greater concrete. Installation location must be a minimum of 9” from any edge or another anchor. Determine the installation location for the anchor and drill an 11/16” hole to a minimum depth of 5-3/8” (See Figure 8, Dwg. 1). Concrete must be a minimum of 3000 psi.
5. Using a compressor or other type of pneumatic equipment, clear the hole of all debris (See Figure 8, Dwg. 2).
6. Insert the Concrete Wedge Bolt through the steel washer, the top of the swivel, through the steel bushing and insert the bolt into the drilled hole (See Figure 8, Dwg. 3). Tap the bolt into the hole using a hammer. The embedment of the expansion bolt must be a min. of 4.5” (See Figure 8, Dwg. 4).
7. Torque the Concrete Wedge Bolt to 100 ft-lbs (See Figure 8, Dwg 5).
8. PFAS can now be connected to the 021-4081 (See Figure 8, Dwg. 6)

WARNING

• Users should consult with their doctor to verify their ability to safely absorb the forces of a fall arrest event. Fitness level, age, and other health conditions can greatly affect an individual’s ability to withstand fall arrest forces. Women who are pregnant, and individuals considered minors must not use any Safewaze equipment.
• Never alter any part of an anchor or add/remove components. Safewaze shall not be held responsible for injury or death due to tampering.
• Anchors that are exposed to fall arrest forces MUST be IMMEDIATELY removed from service and destroyed.
• Failure to follow these instructions and warnings could result in serious injury or death in the event of a fall.
• A preplanned rescue procedure in the event of a fall is required. The rescue plan must be specific to the project. The rescue plan must allow for employees to rescue themselves, or to be promptly rescued by alternative means.
• Harnesses or connectors selected for use with any Safewaze anchor must be compatible in size and configuration. Users must ensure compatibility of snap hooks, carabiners and other connectors.
• Any connection that could allow disengagement must be eliminated. Snap hooks and carabiners must be self-locking and self-closing and must never be hooked to each other.
• A Competent Person must analyze the workplace and anticipate where workers will be conducting their duties, the route they will take to reach their work and the existing and potential fall hazards they may be exposed to. The Competent Person must choose the fall protection equipment to be utilized.
• Do not misuse equipment.
• Equipment designated for fall protection must never be used to lift, hang, support or hoist tools or equipment unless specifically certified for such use.

INSPECTION

• Safewaze Anchors shall be inspected before each use by the user, and at least annually by a Competent Person other than the user. Annual inspections shall be documented. The severity of conditions during use may necessitate an increased frequency of documented inspections.
• Anchors that fail inspection MUST be removed from service.
• Before each use, inspect the anchor for deficiencies or damage, including, but not limited to, sharp edges, rough edges, deformations, corrosion, pits, burrs, chemical exposure, extreme heat exposure, kinked, bird nested, or otherwise damaged cable, and damaged, missing or illegible labels. If any deficiencies or defects are found, the anchor must IMMEDIATELY be removed from service.
• The anchor must be inspected at least annually by a Competent Person other than the user.
• Competent person inspections must be recorded in the inspection log included in this manual and on the inspection grid label on the anchor.

WARRANTY

• Safewaze warrants its products are free from defects in materials and construction under normal use and service. Liability is not accepted for abuse, modification, improper use, destructive activity and contaminated exposure.

MAINTENANCE & STORAGE

• Anchor can be cleaned with water and mild soap if necessary. User should remove all dirt, possible corrosives, and contaminants from the anchor before, and after each use. Never use any type of corrosive substance to clean the anchor.
• Excess water should be blown out with compressed air. Hardware can be wiped off with a clean, dry cloth.
• When not in use, store the anchor in a cool dry area where it will not be exposed to extreme light, extreme heat, excessive moisture, or possibly corrosive chemicals or materials.

LABELS

5K SWIVEL D-RING ANCHOR:

Installs into an 11/16” pre-drilled hole in the concrete. Hole must be drilled to a minimum depth of 5-3/8”. Concrete must be a minimum of 3,000 psi and at least 7” thick. Install using (1) 5/8” x 4.5” concrete expansion bolt.

MUST FOLLOW ALL MANUFACTURER’S INSTRUCTIONS INCLUDED WITH THIS EQUIPMENT
DO NOT REMOVE THIS LABEL
MUST BE INSPECTED BEFORE EACH USE. MUST BE INSPECTED BY A COMPETENT PERSON AT LEAST ANNUALLY FROM THE MFG DATE. ANY UNIT THAT HAS BEEN SUBJECTED TO FALL ARREST FORCES MUST BE REMOVED FROM SERVICE. MINIMUM BREAKING STRENGTH: 5,000 lbs / 22.25 kN
Materials: Stainless Steel, Alloy Steel, and Aluminum Alloy

• 225 Wilshire Ave SW
• Concord, NC 28025
• USA
• 800-230-0319
• www.safewaze.com
• Capacity: ANSI 130-310 lbs (140.61 kg)
• OSHA Up to 420 lbs (190.5 kg)
• Meets: ANSI Z359.18-2017, OSHA 1910.140, OSHA 1926.502

Installation

1. Determine a suitable installation location. Ensure minimum edge distance and anchor spacing are within tolerable limits (See Label 021027 – INST. B for Diagram).
2. Drill an 11/16” (18 mm) hole to a minimum depth of 4-3/8”.
3. Use compressed air to clear the hole of debris.
4. Insert wedge bolt through steel washer, swivel D-ring anchor, and steel bushing.
5. Tap the wedge bolt into the hole using a hammer. The embedment of the expansion bolt must be a min. of 4.5”.
6. Torque wedge bolt to 100 ft-lbs.

WARNING

Compliant fall protection and emergency rescue systems help prevent serious injury during fall arrest. Avoid contact with sharp edges and abrasive surfaces. Only make compatible connections. Avoid all physical hazards, including, but not limited to, thermal, electrical and chemical sources. Failure to follow all warnings or misuse of equipment could result in serious injury or death. For proper equipment usage, see the user’s instructions, visit www.safewaze.com or call SAFEWAZE at 800-230-0319.

MFG. DATE

INSPECTION LOG

Installation Diagram

INSPECTION LOG

CONTACT

• 225 Wilshire Ave SW, Concord NC, 28025
• Phone: 800-230-0319
• Fax: 704-262-9051
• Email: info@safewaze.co.
• Web: safewaze.com.

References

• Fall Protection and Safety Equipment | Safewaze Inc.
• Fall Protection and Safety Equipment | Safewaze Inc.

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