DORMAN 919-182 Stainless Steel Brake Line Kit Instructions
- June 1, 2024
- DORMAN
Table of Contents
DORMAN 919-182 Stainless Steel Brake Line Kit
Product Information
Specifications:
- Model: 919-182
- Type: Brake Lines Replacement Kit
- Shipping Bend Indicator: White Stickers
Product Usage Instructions
Removing Shipping Bends:
The replacement brake lines may have additional large-radius shipping
bends. Lines with additional shipping bends will have stickers on either side
of each shipping bend. Carefully straighten the section of the line between
the stickers to remove the shipping bend. Take care not to kink or damage the
brake lines during this process.
Line Identification:
Each line will have a tag with a part number indicating the location of the
line on the truck to aid in installation. Ensure the correct placement of each
brake line according to the part number and location.
Inspection and Adjustment:
Inspect all areas of line contact for any possibilities of chafing or rub-
through. Adjust or bend the line configuration if needed to avoid potential
areas of rub-through that could damage the brake lines.
Brake System Bleeding:
Consult the vehicle service manual for the specific brake system bleeding
procedure. Properly bleed the hydraulic brake system after installation to
ensure optimal performance and safety.
FAQ (Frequently Asked Questions)
-
Q: What should I do if a brake line is kinked or damaged during shipping bend removal?
A: If a brake line is kinked or damaged while removing shipping bends, it must be repaired or replaced before installation to maintain the integrity and safety of the braking system. -
Q: How can I ensure the correct placement of each brake line?
A: Each brake line is tagged with a part number that also indicates its location on the truck. Refer to these tags to ensure proper placement during installation.
ATTENTION :
Refer to the appropriate shop manual for your vehicle to obtain specific
service procedures for this part. If you do not have a service manual or lack
the skill to install this part, it is recommended that you seek the services
of a qualified technician. Pay special attention to all cautions and warnings
included in the shop manual. Read and follow all instructions carefully. This
product is only designed to function properly on specific vehicle
applications. Please verify that the vehicle requirements match the product
specifications and application notes for this part.
INSTRUCTION
Dodge Ram 2500 2002–01
- The brake lines in this kit may appear different from the original lines on the vehicle. The lines may have slightly different shapes and bends but are designed to be a direct replacement. Some original lines may use flexible hose sections near the master cylinder and brake proportioning valve. The replacement lines in this kit will use solid lines instead of metal flexible hose sections. It is recommended to hand-start all fittings into all mating components before performing the final tightening of all fittings.
- The replacement brake lines may have additional large-radius shipping bends (Fig. A). Lines with additional shipping bends will have stickers on either side of each shipping bend. Carefully straighten the section of the line between the stickers to remove the shipping bend (Fig. A). Take care not to kink or damage brake lines. If a brake line is kinked or damaged while removing shipping bends, it must be repaired or replaced before installation.
- Each line will have a tag with a part number; this tag also indicates the location of the line on the truck to help aid in installation.
- Inspect all areas of line contact for any possibilities of chafing or rub-through. Adjust or bend line configuration if needed to avoid areas of rub-through.
- Consult the vehicle service manual for brake system bleeding procedure and bleed the hydraulic brake system.
Disclaimer:
Even though every attempt is made to ensure this information is complete and
accurate, it is impossible to account for all possible circumstances or
situations. Please consult with a qualified auto technician before attempting
to perform any work you are not qualified to do. Automobiles can be hazardous
to work on; be sure to take all necessary safety precautions. Failure to do so
may result in property damage or personal injury. Certain motor vehicle
standards and performance requirements may apply to your motor vehicle (such
as Federal Motor Vehicle Safety Standards by the National Highway Traffic
Safety Administration). Be sure that your work is performed by such standards
and that you do not disable any motor vehicle safety feature.
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