SIMPSON 65132 King Brute Instruction Manual

KING BRUTE 2.0 MODELS
65132 and 65133
INSTRUCTION MANUAL
4000 PSI
4.0 GPM

65132 King Brute

LOOK BEFORE YOU PUMP!
DO NOT USE FUEL CONTAINING GREATER THAN 10% ETHANOL!

If your pressure washer is not working properly or if there are parts missing or broken, please DO NOT RETURN IT TO THE PLACE OF PURCHASE. Contact our Customer Service Department at 1-844-375-7577.
IMPORTANT : Please make certain that the person who is to use this equipment carefully reads and understands these instructions before operating.

SAVE THIS MANUAL FOR FUTURE REFERENCE

SAFETY GUIDELINES – DEFINITIONS

This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
DANGER : Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING : Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE : Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

If you loan, rent, or sell this machine, be sure to include all instructional materials with the unit!
DANGER : Carbon Monoxide. Using an engine indoors can kill you in minutes. Engine/burner exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. You may be breathing CO even if you do not smell engine exhaust.

• NEVER use an engine or oil burner inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
• ONLY use outdoors and far away from open windows, doors, and vents. These openings can pull in engine exhaust. Never operate the pressure washer in or near a location occupied by humans or animals.
• Even when the engine is used correctly, CO may leak into your home. ALWAYS use a battery-powered or battery-backup CO alarm in your house. Read and follow all directions for the CO alarm before using it. If you feel sick, dizzy, or weak at any time, move to fresh air immediately. See a doctor. You could have carbon monoxide poisoning.

WARNING : Do not operate this unit until you read this instruction manual and the engine instruction manual for safety, operation, and maintenance instructions. If you have any questions regarding the product, please contact our customer service department at 1-844-375-7577.
DANGER : Risk of injection or severe injury. Keep clear of the nozzle. Do not direct discharge stream at persons or live animals. This product is to be used only by trained operators.
WARNING : This product and its exhaust contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. In addition, some cleaning products and dust contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.

WARNING : This product may not be equipped with a spark-arresting muffler.
If the product is not equipped and will be used around flam ma be ma Teri als or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required in some U.S. For est Service land and may also be legally required under other statutes and or di nancy es.

SAVE THESE INSTRUCTIONS

DANGER: RISK OF EXPLOSION OR FIRE

• Spilled gas o line (diesel, kerosene, approved alternate fuel) and its vapors can become ignited from cigarette
sparks, electrical arcing, exhaust gases, and hot engine components
such as the muffler.| • Shut off the engine and allow it to cool before adding fuel to the tank.
• During refueling all ignition sources and switches should be in the OFF position.
• Use care in filling the tank to avoid spilling fuel.
Move the pressure washer away from fueling the area before starting the engine.
• Heat will expand fuel to the tank which could result in spillage and pos si before or explosion.| • Keep the maximum fuel level 1/2″ (12.7 mm) below the bottom of the filler neck to allow for expansion.
• Operating the pressure washer in an ex-pro sive en environment could result in a fire.| • Operate and fuel equipment in well ventilate ed areas free from ob instructions. Equip areas with fire extinguishers to be suitable for gas o line fires.
• Materials placed against or near the pressure washer can in her fere with its proper ventilation features causing overheating and possible ig ni tion of the materials.| • Never op er ate pressure washer in an area containing dry brush or weeds.
• Improperly stored fuel could lead to accidental ignition. Fuel im prop er ly secured could get into the hands of children or other unqualified persons.| • Store engine and burner fuel in a clean OSHA-approved con tain er, in a secure location away from the work area. Do not allow debris or moisture to enter the container.
• Spraying gasoline, kerosene, or any kind of flammable solvent with this product could result in serious injury or death.| • Do not spray flammable liquids.
• Flammable liquids can create fumes that can ignite, causing property damage or serious injury.| • Operate only where open flame or torch is permitted.

DANGER: RISK TO BREATHING (ASPHYXIATION)

• Breathing exhaust fumes will cause serious injury or death! Engine exhaust contains carbon monoxide,
an odorless and deadly gas.| • Operate pressure washers in a well-ventilated area.
Avoid closed areas such as garages, basements, etc.
• Never op er ate unit in or near a location occupied by humans or animals.
• Never connect the pressure washer to a TYPE B gas vent.
• Some cleaning fluids con tainsubstanc es which could cause injury
to the skin, eyes, or lungs.| • Use only cleaning fluids to see if I really recommend
ed for high-pressure washers.
For low manufacturers recommendations.
Do not use chlorine bleach or any other corrosive compound.

DANGER: RISK OF FLUID INJECTION AND LACERATION

• Your pressure washer operates at fluid
pressures and velocities high enough
to penetrate human and animal flesh
which could result in amputation or
another serious injury. Leaks caused
by loose fittings or worn or damaged
hoses can result in injection injuries.
DO NOT TREAT FLUID INJECTION
AS A SIMPLE CUT! See a physician
immediately!| • Inspect the high-pressure hose regularly.
Replace the hose immediately if it is damaged, worn, melted from
contacting the engine, or showing any signs of cracks, bubbles, pinholes, or another leakage. Never grasp a high-pressure hose that is leaking or damaged.
• Never touch, grasp or attempt to cover a pinhole or similar water leak on the high-pressure hose. The stream of water IS under high pressure and WILL penetrate the skin.
• Never place hands in front of the nozzle.
• Direct spray away from self and others.
• Make sure the hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow the hose to contact the muffler.
• Never attach or remove the wand or hose fittings while the system is pressurized.
• When using replacement lances or guns with this pressure washer, DO NOT use a lance and/or lance/gun combination that is shorter in length than what was provided with this pressure washer as measured from the nozzle end of the lance to the gun trigger.
• Use only accessories rated equal to or higher than the rating of the pressure washer.
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.| • To relieve the system pressure, shut off the engine, turn off the water supply, and pull a gun trigger until the water stops flowing.

DANGER: RISK OF INJURY FROM SPRAY

• High-velocity fluid spray can cause
objects to break, projecting particles
at high speed.| • Always wear safety glasses. Wear protective clothing to protect against
accidental spraying.
• Never point the wand at or spray people or animals.
• Light or unsecured objects can become hazardous projectiles.| • Always secure the trigger lock when the wand is not in service to prevent accidental operation.
• Never permanently secure the trigger in a pullback (open) position.

DANGER: RISK OF UNSAFE OPERATION

• Unsafe operation of your pressure washer could lead to se ri ous in Ju ry or death to you or others.| • Do not use chlorine bleach or any other corrosive compound.
• Be come fa mil iar with the op er action and controls of the pressure washer.
• Keep the operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs.
Stay alert at all times.
• Never compromise the safety features of this product.
• Do not open er ate machine with missing, broken, or un au tho rized parts.
• Never leave the wand unattended while the unit is running.
• Do not obstruct the burner exhaust.
• Do not tamper with the safety pressure
relief valve.
• Do not tamper with the unloader valve.
• Do not modify the pressure washer.
• If proper starting procedure is not followed, the engine can kick back causing serious hand and arm injuries.| • If the engine does not start after two pulls, squeeze the trigger of the gun to relieve pump pressure. Pull the starter cord slowly until
resistance is felt. Then pull the cord rapidly to avoid kickback and prevent hand or arm injury.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.| • Keep children away from the pressure washer at all times.
• Reactive force of spray will cause the gun/ wand to kick back and could cause the op er a tor to slip or fall or misdirect the spray. I’m propped er control of a gun/ wand can result in Ju ries to self and others.| • Do not overreach or stand on unstable support.
• Do not use a pressure washer while standing on a ladder.
• Grip gun/wand firmly with both hands.
Expect the gun to kick back when triggered.

DANGER: RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING

• Fuel or oil can leak or spill and could result in fire or breathing hazards.
Se rious in Ju ry or death can result.
Fuel or oil leaks will damage carpet, paint, or other surfaces in ve hi clips or trailers.
• Oil could fill the cylinder and damage the engine if the unit is not stored or transported in an upright position.| • If a pressure washer is equipped with a fuel shut-off valve, turn the valve to the OFF position before transporting to avoid fuel leaks. If a pressure washer is not equipped with a fuel shut-off valve, drain the fuel
from the tank before transporting.
Only transport fuel in an OSHA-approved container.
Always place a pressure washer on a protective mat when transporting to
protect against damage to vehicles from leaks.
Always transport and store the unit in an upright position. Remove the pressure washer from the vehicle immediately upon arrival at your destination.

DANGER: RISK OF ELEC TRI CAL SHOCK

• Use of acids, toxic or corrosive chemicals, poisons, in sec ti codes, or any kind of flam ma be solvent with this product could result in serious injury or death.| • Do not spray acids, gasoline, ker o sene, or any other flammable materials with this product. Use only household de ter gents, cleaners and degreasers are recommended for use with pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.

WARNING: RISK OF BURSTING

• High-velocity fluid spray directed at pneumatic tire sidewalls (such as
found on automobiles, trailers, and the like) could damage the sidewall
resulting in serious injury.| • On pressure washers rated above 1600  psi (11032  kPa) use the widest
fan spray (40º nozzle) and keep the spray a minimum of 8″ (20 cm) from the pneumatic tire sidewall. Do not aim spray directly at the joint between the tire and rim.

WARNING: RISK OF HOT SURFACES

• Contact with hot surfaces, such as engine exhaust components, could
result in se ri ous burn.| • During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
• Contact with the spray will result in serious burns.| • DO NOT touch spray, ALWAYS direct spray away from self and others.

WARNING : RISK OF INJURY FROM LIFTING

The pressure washer is too heavy to be lifted by one person. Obtain assistance from others before lifting.

NOTICE: RISK OF PROPERTY DAMAGE

• Muffler and burner exhaust heat can damage paint ed Sur fac es, melt any material sen si time to heat (such as siding, plastic, rubber, vinyl or the
pressure hose, itself), and damage lives and plants.| • Always keep pressure washers a min i- mum of 4′ (1.2  m) away from surfaces (such as houses, automobiles, or live plants) that could be damaged from muffler exhaust heat.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

GET TO KNOW THE PRESSURE WASHER

NOTE : Photographs and line drawings used in this manual are for reference only and may not represent your specific model.
Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

1 . Burner System
2. Engine Fuel Fill
3. Engine: See Engine Owner’s Manual for more information
4. Wheel Brake
5. Water inlet
6. High-Pressure Hot Water Outlet| 7. Nozzles
8. Burner Fuel Tank
9. Control Panel
10. Spray gun
11. Spray wand
12. High-pressure hose
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BASIC ELEMENTS OF A PUMP (FIG. 2)

NOTICE : The high-pressure pump was filled with oil at the factory. Always check the oil level before using (refer to Maintenance for more information).
Q. Oil drain plug
R. Oil fill plug
S. Sight glass

BASIC ELEMENTS OF AN ENGINE
Refer to the Engine Owner’s Manual for the location and operation of engine controls.
NOTICE : The engine is shipped without oil. Before starting the engine, add the oil provided. Damage to the engine will occur if the engine is run without oil, this damage will not be covered under warranty.
PRESSURE WASHER TERMINOLOGY
PSI : Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc. Operating at pressures exceeding the maximum rating could result in damage to the unit and/or severe personal injury.
GPM : Gallons per Minute. The unit of measure for the flow rate of water.
b: Cleaning Units. GPM multiplied by PSI equals CU.
Pressure Wand Assembly: This refers to the gun, wand, and nozzle.
Pump : The pump moves the water through the system and delivers it to the pressure wand assembly. The nozzle creates pressure.
Bypass Mode: Allows water to re-circulate within the pump when the gun trigger is not pulled. This feature allows the operator to release the trigger gun and reposition
themselves without having to turn the engine off in between cleaning actions.
NOTICE : Allowing the unit to run for more than two minutes without the gun trigger being pulled could cause overheating and damage to the pump. Do not let the pressure washer run for more than two minutes in Bypass Mode. Turn off the engine and relieve the pressure in the gun during these extended situations.
Thermal Relief Valve: When the temperature inside the pump rises too high, this valve will open and release a gush of water in an effort to lower the temperature inside the pump. The valve will then close.
Pressure Relief Valve: The water heater coils are designed to operate safely at normal working pressure. The safety pressure relief valve prevents over-pressurization of the high-pressure system. Do not modify the pressure relief valve in any way.

High-Pressure Pump Oil: The preferred oil is SIMPSON ® Premium Pump Crankcase Oil. If this oil is not available, an SAE 15W-40 oil may be used. Change the pump oil after the first 50 hours of operation and every 100 hours thereafter, or every 3 months.
Gasoline Engine Oil: Check engine oil level before each use. Refer to the Engine Owner’s Manual for the correct procedure.
12V DC Battery: The 12V DC battery operates the engine’s electrical start system, after the engine is started the system will charge the battery and operate the burner.
The 12V battery will need to be replaced regularly to ensure consistent performance.
Recommended battery size: Group 24 battery Burner Assembly: A device used to change fuel to heat energy. It is used to heat the water in the coil assembly and is designed to use a NO. #2 diesel fuel.
BTU (British Thermal Unit): The amount of time it takes to raise the temperature of one pound of water by one degree Fahrenheit.
Back Flow Preventer: Prevents backflow into a potable water system.
WARNING : To reduce the possibility of contamination always protect against backflow when connected to a potable water system Pressure Switch: A switch that uses a pressure-activated plunger to activate a microswitch, used to control the fuel solenoid in the burner system.
Flow Switch: A switch that responds to changes in water flow, water flow moves a magnet that activates a reed or microswitch to control voltage to the fuel solenoid in the burner system.
Chemical Injection System: Mixes cleaners or cleaning solvents with water to improve cleaning effectiveness.
High-Pressure Hose: Only use a wire braid hose rated for the output pressure and temperature of the high-pressure pump. See Specification Insert for the maximum temperature. Additional hose lengths can be added with quick- twist couplers with a minimal loss in pressure of about .5 PSI per foot. Always inspect hoses for wear and replace them if necessary. Avoid kinking or running over the hose to extend the hose life.
Hour meter: The analog hour meter operates whenever the engine is running and keeps track of how many hours the unit has been used.
Water Supply: The minimum requirements for a water supply are 20 psi and 5 Water Supply: The minimum requirements for a water supply are 20 psi at twice the stated water volume for the machine. If your water source is a well, the garden hose length can only be 30 ft. (9 m) maximum.

OPERATION

PRESSURE WASHER OPERATING FEATURES
IMPORTANT : Become familiar with these features before operating this pressure washer.
PRESSURE ADJUSTMENTS
The pressure setting is preset at the factory to achieve op ti mum pres sure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.
Back away from the surface to be cleaned. The further away you are, the less pressure will be on the surface to be cleaned.
HOW TO USE A SPRAY WAND
The nozzles for the spray wand are stored in the nozzle holder on the panel assembly. Colors on the panel identify the nozzle location and spray pattern. Refer to the nozzle chart below to choose the correct nozzle for the job to be performed.
CHANGING NOZZLES ON SPRAY WAND (FIG. 3)
DANGER : Risk of fluid injection. Do not direct discharge stream toward persons, unprotected skin, eyes, or any pets or animals. A serious injury will occur.

WARNING : Flying objects could cause a risk of serious injury. Do not attempt to change nozzles while the pressure washer is running. Turn the engine off before changing the nozzles.

1. Pull the quick-connect coupler (AA) back and insert the nozzle (I).
2. Release the quick-connect coupler and twist the nozzle to make sure it is secure in the coupler.

WARNING : Flying objects could cause a risk of serious injury. Ensure the nozzle is completely inserted in the quick-connect socket and the quick- connect collar is fully engaged  (forward) before squeezing the gun trigger.

DO NOT use on wood
Yellow| | intense cleaning of unpainted
hard surfaces| grills, driveways, concrete or brick walkways, unpainted brick or stucco
Green| | standard cleaning nozzle for most applications| yard tools, sidewalks, lawn furniture, unpainted siding, stucco, gutters and eaves, concrete, brick surfaces
White| | cleaning of
painted or delicate surfaces| auto/RV, marine, wood, painted brick and stucco, vinyl, painted siding
---|---|---|---
Black| | applies cleaning solutions| Low pressure the spray is safe on all surfaces. Always verify the compatibility of the cleaning solution prior to use.
*NOTICE: The high-pressure spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray

HOW TO APPLY CHEMICALS/CLEANING SOLVENTS (FIG. 4)
Applying chemicals or cleaning solvents is a low-pressure operation.
NOTE : Use only soaps and chemicals designed for pressure washer use. Do not use bleach.

To Apply Chemicals:

1. Ensure the chemical siphon hose (M, Figure 4) is attached to the barbed fitting location near the high-pressure hose connection of the pump as shown.
2. Place the end of the chemical siphon hose with a filter on it into a container holding the chemical/cleaning solution.
3. Install low pressure (black) nozzle into the quick connect fitting of the spray wand, see the How To Use Spray Wand paragraph in this section.
4. After the use of chemicals, place the chemical siphon hose into a container of clean water and draw clean water through the chemical injection system to rinse the system thoroughly.

If chemicals remain in the pump, it could be damaged. Pumps damaged due to chemical residue will not be covered under warranty.

STARTING
WARNING : Do not operate this unit until you read this instruction manual and the engine instruction manual for safety, operation, and maintenance instructions.
DANGER : Risk of fluid injection and laceration. When using the high- pressure setting, DO NOT allow the high-pressure spray to come in contact with unprotected skin, eyes, or with any pets or animals. A serious injury will occur.

• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injuries.
  Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician
  immediately!

DANGER : Carbon Monoxide. Using an engine indoors can kill you in minutes. Engine exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. You may be breathing CO even if you do not smell engine exhaust.

• Breathing exhaust fumes will cause serious injury or death! Engine exhaust contains carbon monoxide, an odorless and deadly gas.

• Operate the pressure washers in a well-ventilated area. Avoid enclosed areas such as garages, basements, etc.

• Never op er ate unit in or near a location occupied by humans or animals.
  WARNING : Risk of Fire, Asphyxiation, and Burn. Never fill the fuel tank when the engine is running or hot. Do not smoke when filling the fuel tank.

• Never fill the fuel tank completely. Fill the tank to 1/2″ (12.7  mm) below the bottom of the filler neck to provide space for fuel expansion. Wipe any fuel spillage from the engine and equipment before starting the engine.

• DO NOT let hoses come in contact with a very hot engine muffler during or immediately after the use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
  NOTICE : Risk of property damage. Never pull the water supply hose to move the pressure washer. This could damage the hose and/or pump inlet.

• DO NOT use hot water, use cold water only.

• Never turn the water supply off while the pressure washer engine is running or damage to the pump will result.

• DO NOT stop spraying water for more than two minutes at a time. The pump operates in bypass mode when the spray gun trigger is not pressed. If the pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.
  If you do not understand these precautions, please contact our customer service department at 1-844-375-7577.

Before Each Start-Up (FIG. 1, 5, 6)

1. In a well-ventilated outdoor area, add fresh, high-quality, unleaded gasoline with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled fuel before starting the engine. Refer to Engine Owner’s Manual for the correct procedure.
   NOTICE : Use of fuels with greater than 10% ethanol is not approved for use in this product per EPA regulations and will damage the unit and void the warranty.

2. Check engine oil level. Refer to the Engine Owner’s Manual for the correct procedure.

3. Check the pump oil level. The oil level should come to the dot in the middle of the sight glass (S, Fig 2).

4. In a well-ventilated outdoor area, add fresh, high-quality #2 diesel fuel to the burner fuel tank fill.

5. Visually inspect all electrical components, hoses, nozzles, and guns to assure they are in good condition. If replacements are necessary they must be rated to withstand the machines operating pressure and temperatures. See Specification Insert.

6. Verify the filter screen (BB) is in the water inlet on the machine. NOTE: Convex side faces out. Connect the cold water source to the pump inlet (L). NOTE: Failure to use the machine without an inlet screen filter installed may void the warranty.
   WARNING: To reduce the possibility of contamination always protect against backflow when connected to a potable water system.

7. Connect the water hose to the cold water source. Turn the water source on to remove all air from the hose. When a steady stream of water is present, turn the water source
   off. NOTE: Use a 5/8″ (15.9  mm) or 3/4″ (19.0  mm) good-quality water hose of minimal length. NOTE: Water source pressure must be 20–60 psi to ensure proper operation.

8. Connect the high-pressure spray wand (N) to the gun (P). Tighten securely. Refer to Spray Wand Nozzles to select the correct quick-connect nozzle for the task being performed.

9. Attach high-pressure hose (O) to high-pressure spray gun (P). Connect the other end of the high-pressure hose to the high-pressure hot water outlet on the machine.

10. If applying a chemical or cleaning solution, refer to Chemicals and Cleaning Solvents.

11. Make sure ALL controls are in the OFF position.

12. Start the engine. Refer to the engine instruction manual for the correct procedure.
    IMPORTANT : Prior to starting, refer to your engine manual for the proper starting procedure.
    WARNING : Risk of unsafe operation. If the engine does not start after two pulls, squeeze the trigger of the gun to relieve pump pressure. Pull the starter cord slowly until resistance is felt. Then pull the cord rapidly to avoid kickback and prevent hand or arm injury.
    NOTE : If the oil level in the engine is low, the engine will not start. If the engine does not start, check the oil level and add oil as needed.

13. If hot water cleaning is desired, release the trigger on the gun and place the burner On/ Off switch (G) in the ON position.
    WARNING : Risk of burns. The surfaces around the burner exhaust and the discharged exhaust are very hot. Keep away from this area. DO NOT allow hoses to come in contact with the very hot burner exhaust area.
    WARNING : Burner will shut off when the trigger is released. DO NOT use the pressure washer if the burner fails to shut off when the trigger is released.

14. Depress the trigger on the gun to start the water flow and the burner.

15. Release the trigger to stop the water flow and turn the burner off.

16. Adjust the pressure if needed. Refer to the Pressure Adjustments paragraph for the correct procedures.
    WARNING : Risk of unsafe operation. Stand on a stable surface and grip the gun/ wand firmly with both hands. Expect the gun to kick back when triggered.
    NOTICE : Allowing the unit to run for more than two minutes without the gun trigger being pulled could cause overheating and damage to the pump. Do not let the pressure washer run for more than two minutes in Bypass Mode. Turn off the engine and relieve the pressure in the gun during these extended situations.
    **DANGER** : Risk of injury from the spray. Engage the trigger lock (CC) when the gun is not in use to prevent accidental spraying.

SHUTTING DOWN (FIG. 1)

1. Place the burner on/off switch (G) in the OFF position.

2. Depress the trigger on the gun and allow water to run until the spray wand is no longer hot to the touch.

3. If chemicals were applied, place the chemical siphon hose into a container of clean water and draw clean water through the chemical injection system to rinse the system thoroughly. NOTICE : Risk of property damage. Failure to rinse the chemical system can cause damage to the high-pressure pump or the high-pressure water system.

4. Turn the engine off. Refer to the engine instruction manual for the correct procedure.
   NOTICE : Risk of property damage. NEVER turn the water supply off while the pressure washer engine is running or damage to the pump will result.

5. Turn the water source off.

6. Pull the trigger on the spray gun to relieve any water pressure in the hose or spray gun.

7. Refer to Storage for proper storage procedures.

MAINTENANCE

Your pressure washer has been produced with the highest quality materials and craftsmanship, as the owner, you have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment.
Contact your local service provider for maintenance. A small investment in preventative maintenance will add many hours to the life of your pressure washer.
Perform maintenance more often under severe conditions. Do not spray high- pressure water onto the machine. Not all maintenance items apply to all machines.

MAINTENANCE SCHEDULE**

Axial pumps come filled with synthetic oil, which does not require changing
Replace Burner Fuel Filter| Every 6 months| (More often if fuel quality is poor)
Remove Burner Soot| Annually|
Burner Adjustment/Cleaning| Annually|
De-scale Coil| Annually| (More often if required)
Replace Spray Nozzle| Every 6 months|
Replace Quick Connects| Annually (More often if required)|
Clean Water Screen/Filter| Weekly|
Clean Float/Supply Tank| Every 6 months|
Replace HP Hose| Annually   (More often if required)|
Belts| Tighten| Every 6 months
| Inspect/Replace| Annually
Trailer Tires/Bearings| Monthly   (Check tires for condition, tighten lug nuts, grease & check bearings)

CALIFORNIA PROP 65 WARNING
Detectable amounts of chemicals known to the State of California to cause cancer, birth defects or other reproductive harm may be found in pressure washing equipment and accessories. California Health and Safety Code 25249.5

STORAGE

ENGINE
Consult the Engine Owner’s Manual for the manufacturer’s recommendations for storage.
PRESSURE WASHER

1. Drain all water from a high-pressure hose.
2. With the nozzle pointed down and the spray gun and wand in a vertical position, squeeze the trigger to drain all water from the spray gun and wand.
3. Store the chemical siphon hose so it is protected from damage.
   CAUTION : Risk of personal injury. Avoid placing hands between the handle and frame when assembling to prevent pinching.
   NOTICE : Risk of property damage. Always store and transport the unit in an upright position.

ACCESSORIES

DANGER : Risk of fluid injection. When using replacement spray wands or guns with this pressure washer, DO NOT use a spray wand and/or spray gun/ wand combination that is shorter in length than what was provided with this pressure washer as measured from the nozzle end of the wand to the gun trigger.
NOTICE : The use of any other accessory not recommended for use with this tool could be hazardous. Use only accessories rated equal to or greater than the rating of the pressure washer.

SPECIFICATIONS

SERVICE INFORMATION

Do not return this product to your retailer. Please contact our customer service department at 1-844-375-7577.

TROUBLESHOOTING GUIDE

Probable causes are listed with the most likely cause first.
ALL Repairs should be made by qualified technicians only.

TROUBLESHOOTING GASOLINE/DIESEL ENGINES

Problem| Probable Cause| Remedy
The engine will not start or crank over.| Battery dead Where applicable| Charge or replace the battery, add electrolyte if the battery is new
Dirty Battery Contacts| Clean connections
Battery cables disconnected| Connect or replace damaged cables.
The engine, pump, or gearbox is seized.| Identify, Replace or repair seized parts.
The key switch, solenoid, or starter on the engine is defective.| Repair or replace faulty components.
Pump is seized| Replace the pump or bearing.
The engine will not start but will crank over| The engine power switch is off or defective.| Check the engine power switch.
Low oil shutdown is activated.| Add oil to the engine, and check more frequently.
Low on fuel.| Fill with the appropriate fuel, and bleed injector pump on diesel engines.
The fuel filter is clogged.| Replace or clean the fuel filter, and bleed injector pump on diesel engines.
Engine flooded or starved.| Choke only as required (not applicable to diesel).
Air Filter is dirty| Clean or replace the air filter
Old or dirty fuel| Drain and replace with new fuel
Engine bogs down under load, whenever spray gun is triggered.| The engine needs to be repaired or replaced.| See engine manual or engine dealer.
Operating in high elevation.| Lower the pressure on the unit and check for the correct engine speed (RPM).
Incorrect nozzle in lance| Replace with the correct nozzle size
The unloader valve was improperly adjusted.| Adjust unloader valve
Carbon deposits on the cylinder head.| Remove the head and clean off deposits.
TROUBLESHOOTING PRESSURE ISSUES

Problem| Probable Cause| Remedy
‘Digger gun leaks or will not shut off.| Debris in the gun valve assembly.| Clean the valve assembly or replace the gun.
The pump runs but there Is no spray pressure.| The water was turned off.| Turn the water on.
The nozzle is plugged.| Clean or replace with the proper size.
The Inlet chemical injection valve is open, without the end of the pickup tube inserted into the detergent. (upstream injection systems only)| Close the soap valve or submerge the detergent pickup tube into the solution.
The coil on hot water machines is obstructed.| Clean obstruction or scale deposits from the coil with coil cleaner.
The pump is dry and needs to be primed.| Crack open the fitting on the high- pressure outlet of the pump until water flows out.
Problem| Probable Cause| Remedy
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The pump runs but has low spray pressure.| Nozzle not installed| Install a properly sized nozzle.
The dual wand valve is open.| The dual wand valve must be closed and a high- pressure nozzle installed.
Leaky discharge hose or quick coupler.| Replace the hose, quick coupler, or 0-ring in the quick coupler.
The inlet strainer clogged.| Clean and check more frequently.
Worn or wrong size nozzle.| Replace the nozzle with the proper size.
Belt slippage| Tighten or replace with a correct belt.
Unloader valve worn or improperly adjusted.| Install pressure gauge on pump head to adjust pressure. Check the valve seat on Unloader.
Air leak in inlet plumbing.| Reseal fittings and inspect inlet hoses for air leaks.
The pump runs but there is erratic fluctuating pressure.| Inadequate incoming water supply.| Increase water supply flow.
Stuck inlet or discharge valves.| Clean out or replace worn valves
Restricted inlet or air entering the inlet plumbing on the pump.| Check fittings and hose for an air-tight seal, and clean the inlet strainer screen.
Leaking H.P. seals.| Replace seals.
Leaking L.P. seals.| Pressure feed the pump and replace LP seals if water leaks from the pump head.
Excessive crankshaft play or loud, knocking noise in the pump.| Broken or worn bearing or connecting rod in the crankcase.| Replace the pump or bearing.
Oil is leaking from the pump.| Loose drain plug or damaged seal.| Locate a point of oil leakage and replace the damaged 0-ring or seal.
Leaking crankshaft oil seal| Replace seal
Leaking Oil Sight Glass seal| Replace seal
Leaking Piston Oil Seal| Replace seals. Install the correct amount of oil in the pump
Inlet injection will not siphon chemicals.| A check valve in the strainer is clogged.| Clean or replace. Rinse after each use
The chemical valve is not open or clogged.| Open the chemical valve or clean it.
Strainer not submerged in solution.| Submerge strainer and replenish chemical.
Detergent hose cut or kinked| Inspect the hose, and replace it as necessary.
Water is emitted from the chemical pickup tube| Check valve malfunctioning.| Repair or replace the check valve.
TROUBLESHOOTING PRESSURE ISSUES

Problem| Probable Cause| Remedy
The downstream Injector will not siphon the chemical.| The adjustable knob on
the injector is closed (Where applicable)| Open by turning counterclockwise.
Unit not in low-pressure mode.| Open dual wand or install low pressure (BLACK) tip.
Detergent hose cut or kinked.| Inspect the hose, and replace it as required.
Chemical Strainer plugged or not submerged.| Check the screen on the strainer pickup tube.
Internal injector parts are corroded or stuck.| Disassemble, clean, or replace.
The outlet water temperature is too high.| Use with cold water (150° Maximum)
Pressure relief Valve expelling water| Unloader failure/coil overheating / Excessive pressure| Turn the machine off wait a few minutes and restart. If the problem continues take it to an authorized repair center for a complete system check.
TROUBLESHOOTING OIL FIRED BURNER SYSTEMS

Problem| Probable Cause| Remedy
The burner will not fire.
WARNING: High voltage on Igniter can cause electrical shock. Disconnect power before servicing.| Burner switch is not on.| Turn the switch on; Thermostat is on if equipped.
|
Diesel fuel level low.| Fill the burner tank with #2 diesel or other approved fuel.
The trigger on the spray gun was not pulled.| Squeeze the trigger to fire the burner.
The fuel filter is plugged in.| Clean and/or tighten the fuel filter. (Check fuel pressure)
The spray nozzle was plugged.| Clean spray nozzle.
The burner will not fire.
WARNING:
High voltage on Igniter can cause electrical shock. Disconnect
power before servicing.| Overload on burner motor tripped.| Reset the overload, locate and correct the source of the overload.
Nozzle not in the wand.| Install the nozzle in the wand.
Low water pump pressure.| See pumping systems troubleshooting.
The fuel pump or nozzle stopped.| Check fuel pressure, fitter, and fuel lines. Replace the fuel pump and/or nozzle.
Vacuum, Flow, Pressure, or Temperature switch faulty.| Check electrical continuity with pump spraying and burner on.
The fuel solenoid valve is faulty.| Replace the fuel valve if it does not open when power is applied.
Low generator voltage output.| Adjust generator RPM for proper voltage under full load conditions.
The burner relay is faulty (12-V Burner only)| Replace burner relay.
The burner will not fire, and diesel fumes are emitted from the exhaust port. WARNING : Replace Insulation. Unburned fuel can saturate it and cause a fire.| Fuel-to-air ratio out of adjustment.| Set air band and fuel pressure to specs.
The fuel nozzle is partially clogged.| Replace the nozzle with the proper size.
Ignition transformer not providing a spark to fuel.| Replace the ignition transformer, and clean and adjust the electrodes.
Fuel-to-air ratio out of adjustment.| Set air band and fuel pressure to specs.
TROUBLESHOOTING OIL FIRED BURNER SYSTEMS

Problem| Probable Cause| Remedy
Burner fires and smokes.| Excessive soot on coils.| Clean soot off to improve airflow.
The improper voltage at the burner| Adjust the RPM of the generator (if equipped)
Burner input is too high for conditions.| Decrease fuel pump pressure and/or fuel nozzle size.
The discharge water temperature exceeds recommended operating temperature.| Water flow restricted.| Clean or replace the nozzle of the proper size. Descale coil and clear obstructions.
High-temperature limit switches faulty or set too high.| Replace or reset the temperature limit switch.
Faulty Flow Pressure or Vacuum switch.| Replace switch.
The burner continues to fire even when the trigger on the spray gun is released| Faulty fuel solenoid| Replace solenoid
Burner input too low for conditions| increase fuel pump pressure and/or fuel nozzle size.
Discharge water temperature
not reaching maximum operating temperature.| Battery voltage Low.| Have the battery checked and load tested, charge if low, and replace if necessary. Allow water to cool for 2 min. before shutting off the engine.
The battery keeps losing voltage. (For 12-volt burner systems)| The engine RPM is too low.| Engine RPM should be 3600 RPM no load.
Engine charging system faulty.| Check engine charging system – Must have 16 Amp output minimum
Electrodes misadjusted| Adjust electrodes to a maximum 1/8″ gap.
The fuel pump pressure is too high.| The fuel pump pressure should be approximately 100 to 140 PSI.
The airband opens too far.| Adjust for proper burn.
The burner amp draws too high.| Check the amp draw of the burner motor -should be 13 amp or less. Check amp draw of the transformer should be 4.2 or less.

LIMITED WARRANTY

All FNA GROUP ® pressure washers are warranted by the FNA GROUP ® to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, applies to the original components only, and, is calculated from the date of the original purchase. Any parts replaced under this warranty will assume the remainder of the part’s original warranty period. These warranties pass through to the original purchaser only and are non-transferable. To find the nearest Authorized Service Center (ASC) contact the customer service group: for Cold Water service (877-362-4271) and for Hot Water service (844-375-7577). The customer is responsible to maintain and provide a copy of the purchase receipt to the Authorized Service Center at the time of repair to prove warranty status.

Industrial Frame/ Handle Assemblies (Welded
Steel or Aluminum) Powershot, WaterBlaster, Water Shotgun, Delco ®  Equipment| 10 year(s) Parts, 1-year labor| Rust, chemical damage, misuse/abuse
AAA
Triplex Pumps| 5 year(s) Parts, 1-year labor| Freezing, Water Quality, Chemical damage,
over pressurization, Low Water supply
GENERAL PUMP ®  Belt/Direct Drive Pumps| 5 year(s) Parts, 1-year labor| Pumps are evaluated by GENERAL PUMP
®
CAT
®
Belt Drive Pumps| 5 year(s) Parts, 1-year labor| Pumps are evaluated by CAT Pump
COMET PUMP ®  Belt/Direct Drive Pumps| 5 year(s) Parts, 1-year labor| Pumps are evaluated by COMET PUMP®
Coils, Coil Tanks, Fuel/Float Tanks, Belt Guards| 5 year(s) Parts, 1-year labor| Freezing, Water Quality, Chemical
damage, over pressurization
Honda Engines| See Honda Engine Manual| See Engine Manual
Simpson ®  Engines| 2 year(s) Parts, 1-year labor| Incorrect or contaminated
fuel, Low oil levels
OEM ®  Axial Pumps| 1-year Parts, 1-year labor| Freezing, Water Quality, Chemical damage,
over pressurization, Low water supply
Electric  Pump/motor Assemblies| 1-year Parts, 1-year labor| Freezing, Water Quality, Chemical damage,
over pressurization, Low water supply
Delco Engines, Simpson Generators,
Burner Assembly Components| 1-year Parts, 1-year labor| Freezing, Fuel Quality, damage due to
over pressurization, incorrect voltage
Consumer Frame/handle components (MegaShot)| 1-year Parts, 1-year labor| Rust, chemical damage, misuse/abuse
Electrical Components, Switches, Contactors, Overload
relays, Transformers, PC Boards, Control Modules| 90-day Parts, 90-day labor| Rust, chemical damage, misuse/abuse, Freezing, Fuel Quality, damage due to
over pressurization, incorrect voltage
Accessory Items: Nozzles, hoses, trigger guns, wands/
lances, injectors, unloader valves, hose reels, foamers,
GFCIs, relief valves, filters, wheels, tires, surface
cleaners, soap tanks, plastic bonnet assemblies| 90-day Parts, 90-day labor| Rust, chemical damage, misuse/abuse, Freezing, Fuel Quality, damage due to over-pressurization, incorrect voltage

WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Electric Motors and Gasoline or Diesel engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. The FNA GROUP ® is not authorized and has no responsibility to provide warranty service for such components.

This warranty does not cover the following items:

1. Normal wear items, such as seals, O-rings, packing, pistons, pump valve assemblies, strainers, belts, brushes, fuses, filters, fans, or gaskets.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale build-up, rust, corrosion, water quality, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Travel expenses or shipping costs of machines or components for the purposes of repair or replacement of equipment.
7.  The Manufacturer’s warranty obligation is limited to the repair or replacement of defective components as provided herein and the Manufacturer shall not be liable for any further loss, damages, or expenses – including damages from shipping, accident, abuse, acts of God, misuse, water quality or neglect. Neither is damage from repairs using non-OEM parts or alterations performed by non-factory authorized personnel nor Failure to install and operate equipment according to the guidelines put forth in the instruction manual shall void the warranty.

LIMITATION OF LIABILITY
The FNA GROUP’s liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall The FNA GROUP’s liability exceed the purchase price of the product in question. The FNA GROUP makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications.
Our obligation under this warranty is expressly limited at our option to the replacement or repair at a service facility or factory designated by us, of such part or parts as inspection shall disclose to have been defective. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE is expressly limited to the duration of this written warranty. The FNA GROUP® does not authorize any other party, to make any representation or promise on behalf of The FNA GROUP ®, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of products conform to local codes. While FNA attempts to assure that its products meet national codes; it cannot be responsible for how the customer chooses to use or install the product. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.

Corporate Office
7152 99th Ave
Pleasant Prairie WI, 53158 847-348-1500| FNA Group
www.fna-group.com| Manufacturing Operations
1265 Industrial Drive
Decatur, AR 72722
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Copyright. All Rights Reserved
Assembled in the U.S.A with domestic and foreign components

Documents / Resources

| SIMPSON 65132 King Brute [pdf] Instruction Manual
65132 King Brute, 65132, 65133, King Brute, Brute
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References

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