SEALEY HPT1000 Hydraulic Scissor Lift Platform Table Instruction Manual
- June 1, 2024
- SEALEY
Table of Contents
HYDRAULIC SCISSOR LIFT PLATFORM TABLE 1000KG
MODEL NO: HPT1000
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to instruction manual
Wear safety footwear No reaching in
1. SAFETY
WARNING! Ensure all Health and Safety, local authority, and general
workshop practice regulations and recommendations are strictly adhered to when
lifting or moving heavy loads. The lifting or movement of heavy loads may be
dangerous if not undertaken correctly.
Familiarise yourself with the application and limitations, as well as the
specific potential hazards peculiar to the truck.
Maintain the truck in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised
parts may be dangerous and will invalidate the warranty.
Use a qualified person to lubricate and maintain the truck. DO NOT
use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
** Keep the truck clean for best and safest performance. DO NOT use on
Tarmacadam when fully laden as the wheels may sink in.
** Locate truck in an adequate working area for its function, keep area
clean and tidy and free from unrelated materials.
WARNING! Use truck on flat, level, solid ground, preferably concrete.
Ensure the floor over which the truck will be transported is swept clean and
that there are no obstacles in the way.
Keep the work area clean, uncluttered and ensure there is adequate
lighting.
Keep children and non essential persons away from the loading/unloading
and transporting area.
Keep hands and body clear of the edge and underside of the platform when
operating the truck.
Maintain correct balance and footing. Ensure the floor is not slippery
and wear non-slip shoes.
WARNING! Ensure load is placed level and centrally on truck platform and
if necessary strap load in place before attempting to lift, lower, or
transport. When raised, check that the platform/load will not foul on the
handle and/or your hand when lowering the load.
WARNING! Use the truck with diligence. DO NOT allow truck to knock
into anything. Even when unladen, the truck is heavy and if misused could
cause serious damage and/or personal injury. Continually monitor
transportation, lifting and lowering operations.
Take care to ensure you can view the way ahead when moving the truck.
Take special care when approaching blind corners.
Before lifting check that there are no overhead obstructions.
** Engage the wheel locks before attempting to raise or lower the platform.
DANGER! If a heavy load tips or leans STOP WHAT YOUR ARE DOING. MOVE
QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD OR STEADY a heavy load. Failure
to follow this instruction may cause serious personal injury.
** Ensure the truck is fully lowered before attempting to transport a load.
Before lowering the platform, ensure there are no obstructions
underneath the platform and that all persons are standing clear of the truck.
The lowering speed is a fixed rate regardless of the load weight. Stop
lowering by releasing the valve control lever on the handle.
WARNING! DO NOT exceed the rated capacity of the truck.
DO NOT use the truck if a part is missing or damaged.
DO NOT load the truck so that it is top heavy. Ensure loads are evenly
placed on the truck platform.
DO NOT ride on the truck or allow any person to be transported on the
truck.
DO NOT use the truck for any purpose other than lifting, lowering and
transporting loads.
DO NOT allow truck to free wheel in transit. Always propel and control
the truck by using the handle.
DO NOT use the truck on sloping surfaces.
DO NOT operate the truck when you are tired or under the influence of
alcohol, drugs or intoxicating medication.
DO NOT allow children to operate the truck.
DO NOT adjust or tamper with the hydraulic safety valve.
DO NOT place any part of your body within or under the truck platform
when raised.
**** When not in use, fully lower the platform and store in a safe, dry,
childproof area.
2. INTRODUCTION
Heavy-duty construction. Fitted with four composite wheels, two fixed and two locking castor, for easy-rolling over rough workshop and warehouse floors. One-piece hydraulic unit controlled by large rear mounted foot pedal. Safety release mechanism positioned on handlebar for smooth controlled descent and safety bars to prevent inadvertent lowering. Suitable for numerous garage, industrial and warehouse applications. May also be used as a mobile service bench.
3. SPECIFICATION
Model No: ……………………………………… HPT1000
Capacity: …………………………………………….. 1000kg
Max platform height: ……………………….. 1020mm
Min platform heigh: …………………………… 430mm
Platform length: ………………………………… 1015mm
Platform Width: ………………………………….. 510mm
Wheel diameter: …………………………………… 150mm
4. ASSEMBLY
4.1. A minimum of two people will be required to lift the truck out of its packaging. Alternatively, cut and fold down flat one end of the box and wheel the truck out.
4.2. FITTING THE HANDLE
The ends of the chrome handle have flanges which sit down onto flat platforms
at either side of the truck. The handle is retained by two large socket cap
bolts inserted from underneath. See fig.1A & B. You will require a 10mm Hex
Key to tighten the bolts. Place a split washer followed by a plain washer over
each bolt before inserting and tightening.
fig.1
4.3. FITTING THE FOOT PEDAL
4.3.1. Slide the end of the foot pedal into the socket situated centrally
between the two handle uprights. (See fig.1C).The footpedal retaining bolt
(See fig.1D) screws directly into the material of the foot pedal stem. Place a
split washer over the pedal retaining bolt followed by a plain washer, before
inserting the bolt.
Ensure the fixing is tight enough to hold the pedal firmly in place but do not
over tighten.
4.4. CONNECTING THE CONTROL CABLE
4.4.1.Remove the cable guide bush (fig.2X) from the free end of the cable and
feed the end of the cable and cable sheath through the cable guide tubes
welded to the handle and the underside of the frame. Once the cable has been
fed through the guides slide the bush back over the cable and onto the sheath.
Feed the cable through the hole in the bush retaining bracket and then through
the hole in the clamping bolt on the actuating lever (fig.2Z). Now screw the
guide bush into the bracket with a 12mm spanner (See Fig.2X). Retain the bush
by tightening the locking nut. See fig.2Y. Pull the end of the cable so that
there is no play in the movement of the lever mounted on the handle. Hold the
clamping bolt (fig.2Z) steady with a ring spanner and tighten the nut on the
other side of the lever with an open spanner.
fig.1
- LOCK
- UNLOCK
fig.2
5. OPERATION
5.1. BEFORE FIRST USE
5.1.1. Before using the truck for the first time purge any air from hydraulic
circuit by pumping the foot pedal 20-30 times the whilst holding the release
lever (fig.3A) in.
5.2. TO TEST THE TRUCK
5.2.1. Release the lever which will close the hydraulic valve. Pump the
foot pedal and raise the truck platform to its highest position and then pull
the valve lever (fig.3A) to lower the platform, (the platform may be slow to
descend immediately from its highest point). If the platform fails to descend
adjust the cable length to remove excess play in the release lever movement.
5.3. USING THE TRUCK
WARNING! Ensure you read, understand and follow the safety instructions.
Ensure all Health and local Safety authority, and general workshop practice
regulations and recommendations are strictly adhered to when lifting or moving
heavy loads. The lifting or movement of heavy loads may be dangerous! If not
undertaken correctly.
5.3.1. Move the truck to the required loading area and raise the platform to
loading height. and engage safety bars (fig.5A)
5.3.2. Lock the truck wheels by operating the foot pedal as indicated in
fig.1E.
5.3.3. Load the truck ensuring that the load is evenly distributed on the
platform.
5.3.4. Remove safety bars (fig.5A) and Lower the truck platform to the lowest
position before unlocking the wheels.
WARNING! Ensure the load will not foul on anything, and is clear of your
hands and the handle when lowering (fig.4).
5.3.5. Unlock the wheels and transport the load to the required destination.
To unload, lock the wheels and if required raise platform and engage the
safety bars, then unload the truck.
NOTE: With or without a load, always transport the truck with platform in
its lowest position.
When not in use, store the truck with the platform in the lowest position.
6. MAINTENANCE
6.1. When the truck is not in use, the platform must be in the lowest position to minimise ram and piston corrosion.
6.2. Keep the truck clean and wipe off any oil or grease. Lubricate all moving
parts with acid free oil.
DO NOT use truck if believed to have been subjected to abnormal load or
shock load. Inspect and if necessary take appropriate action. Periodically
check the pump piston and piston rod for signs of corrosion. Clean exposed
areas with a clean oiled cloth.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair
of the truck hydraulic system.
The oil cylinder is a sealed unit and must not be accessed. For service
contact your authorised dealer.
WARNING! Only a good quality hydraulic oil, such as SEALEY HYDRAULIC JACK
OIL must be used, DO NOT use brake fluid.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE TRUCK.
Owing to their size and weight, hydraulic products should ideally be
repaired by local service agents. We have service / repair agents in most
parts of the UK. Before returning your product please call our technical
helpline on 01284 757505 for advice and troubleshooting guidance.
If the jack is under guarantee please contact your stockist.
fig5
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available.
If you require documentation for alternative versions, please email or call
our technical team on [email protected] or
01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500[email protected] www.sealey.co.uk
© Jack Sealey Limited Original Language Version HPT1000 Issue: 5 (3) 31/08/23