MELIPRON C970 Steel Cargo Van Shelving Storage System Instruction Manual

MELIPRON C970 Steel Cargo Van Shelving Storage System

INSTALLATION INSTRUCTION
VAN SHELVING STORAGE

COMPATIBILITY GUIDE

CAUTION

• The use air impact tools can over-torque fasteners and cause fastener failure!
• To avoid damaging the vehicle always use drill stops when drilling any installation holes!
• All installation holes should be sealed with silicon or Butyl sealant to prevent exhaust fumes from entering the vehicle!
• Inspect for fuel tank. fuel lines, brake lines, high voltage batteries and electrical lines prior to drilling to avoid damaging critical vehicle systems or injury to installer during installation process!

THE BASIC TOOLS NEEDED FOR MOST INSTALLATIONS

Additional tools may be needed for this installation and they will be identified in the steps that follow.

List

INSTALLATION INSTRUCTION

• Step 1
  Connect Side Plate-Right(#1 )& Side Plate Lef(#2)& Shelf Tray-Top(#3)&Shelf Tray-Middle(#4) with Bolt M5*12(#15),put bolts through the hole tighten with the Flange Nuts(#17) and the Washer(#16).(The location of Shelf Tray can be adjusted up and down as your need)

  • Install front of Plate, Each floor requires one Bolt M512(#15) on each side; Install Connecting Plate(#?), Requires two Bolts M512(#15) on each side.(See. Fig 1-2);
  • Install Side of Plate, Each floor requires 1 Bolt M5*12(#15) on each side.(See. Fig 3);

• Step 2
  Insert Plastic Cover(#10,#11) and Connect Side Plate-Right(#1 )& Side Plate- Left(#2)with Bolt M512(#15),put bolts through the hole tighten with the Washer (#16)& Flange Nuts (#17). Install Bolt M512(#15) on each Plastic Cover.(See.Fig 4)

• Step 3
  TIP: When installing Plus Nuts please make sure you use a 12mm Diameter drill bit with a stop. Insert Plastic Cover(#10,#11) and Connect Side Plate- Right(#1)& Side Plate-Left(#2)with Bolt M512(#15),put bolts through the hole tighten with the Washer (#16)& Flange Nuts (#17). Install Bolt M512(#15) on each Plastic Cover.(See.Fig 4)

  • If your vehicle contains carpet or a rubber floor mat you will need to prepare the mounting locations(If not,skip to Step4)
  • Position the Shelf Unit to be installed into the vehicle and once your are satisfied with the mounting locations, mark the mounting locations, using a carpet cutter. Select the appropriate floor spacers(#23/#24 ).Set those spacers aside for use later into the installation process.
  • Using a drill and drill bit to drill the mounting holes in the vehicle sheet metal to prepare for installing the plus nuts.(Once your have drilled the holes into the vehicle, the raw metal edges should be sealed using a Self-Etching primer to resist cor­rosion and potential fastener point failure).

• Step 4
  Use the Hex Head Bolt M8(#18),Spring Washers(#20), Washers M8(#19) to attach the bottom of the Shelf Unit to van floor.(See. Fig 7).

• Step 5
  Use Bolt M816(#13)&Flange Nut M8(#14 )connect a Bracket(#9)with Head Connectors(#8), mark the mounting location on vehicle wall as need for installing Brackets and Head Connectors. Then mark the other side the Bracket to the appropriate position on the Self Unit, note that Do not set the marking point on the last hole of Bracket( If there is no hole in the Mounting location, can be drilling as need), install Bracket to the Shelf Unit with Bolt M816(#13)& Flange Nut M8(#14 ).DO NOT tighten nuts on the Side Plate. The Brackets can be moved as your need. potential fastener point failure)

• Step 6

  • Secure Head Connectors(#8) to vehicle using Self Drilling Screw M6(#12).
  • Then mark the second spot on the end of the Bracket to the appropriate position on the Self Unit( If there is no hole in the Mounting location, drill second hole on the Side Plate after desired location is reached),use Bolt M8*16(#13)& Flange Nut M8(#14 )to connect.
  • Check all mounting hardware to insure tightness. you are now done.

• Step 7
  Attach Partition Plate(#S/#6) to the Shelf Tray(#3/#4) with Bolt M5*12(#15),the Flange Nuts(#17) and the Washer(#16).

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