EDILKAMIN Casete Pellet PELLINSERT 54 Installation Guide

Casete Pellet PELLINSERT 54
Installation Guide

Casete Pellet PELLINSERT 54

Dear Sir/Madam
Thank you for choosing Pellinsert 54.
Before using the insert, please read this information carefully. It is important for optimal, safe use of all product characteristics.
Please do not hesitate to contact your local retailer for any clarification or other requirements. Alternatively, visit the Dealer.
Remember that the very first ignition MUST be carried out by a Dealer, who will check the installation and calibrate as necessary (standard UNI 10683
rev. 2005), in addition to completing and activating the warranty.
All incorrect installation, incorrectly performed maintenance or improper use of the product relieves the manufacturer from any liability for damages deriving from use.

SAFETY INFORMATION

• PELLINSERT 54 has been designed to heat the room it stands in by radiation and air movement.
  The hot air is released from the front part of the insert indirectly, making for great user comfort.

• The only risks that may derive from insert use arise through lack of compliance with installation regulations, direct contact with powered electrical parts (internal), contact with the fire or hot parts (glass, pipes, hot air output), or from the introduction of items into the hearth.

• Only use wood pellets with a 6 mm diameter, as fuel.

• Should a failure occur, the insert is equipped with safety devices to guarantee its automatic switch-off. This entails no effort by the user.

• For correct function, the insert must be installed in compliance with the instructions given on this technical sheet.

• The door must not be opened during function: combustion is fully automatic and requires no manual intervention.

• Only use pellets as fuel: under no circumstances should any other substances be introduced into the hearth or tank.

• Do not use flammable products to clean the smoke paths.

• Only use a vacuum cleaner to clean the parts of the hearth and tank.

• Glass can be cleaned COLD with a specific product (e.g. GlassKamin) and a cloth. Do not clean when hot.

• The insert must be laid and ignited by an EDILKAMIN Dealer, authorized to fill out the warranty. These are the only conditions under which the warranty will be validated.

• During the insert function, the exhaust pipes and door become very hot (inform children).

• Do not place any objects that are not heat resistant in the immediate vicinity of the insert. See minimum distances as given on page 25.

• NEVER use liquid fuels to ignite the insert or revive cinders.

• Do not block ventilation apertures in the installation room, nor the insert air intakes.

• Do not bathe the insert. Do not approach electrical parts with wet hands.

• Do not use reducers on the smoke exhaust pipe.

• The insert must be installed in rooms suitable for fire prevention and equipped with all services (supply and discharges) required by the appliance to function correctly and safely.

Should ignition fail, DO NOT re-ignite until you have emptied the combustion chamber.
Declaration of conformity
The undersigned EDILKAMIN S.p.a. with head office headquarters at Via Vincenzo Monti 47 – 20123 Milan – Italy – VAT IT00192220192
Declares under its own responsibility as follows:
The wood pellet fireplace specified below is in accordance with the 89/106/EEC (Construction Products)
WOOD PELLET FIREPLACE, trademark EDILKAMIN, called PELLINSERT 54
YEAR OF MANUFACTURE: Ref. Data nameplate
SERIAL NUMBER: Ref. Data nameplate
The compliance with the 89/106/EEC directive is besides determined by the compliance with the European standard:
UNI EN 14785:2006
Also declares as follows:
the wood pellet fireplace PELLINSERT 54 is in compliance with the requirements of the European directives:
2006/95/EEC – Low voltage directive
2004/108/EEC – Electromagnetic compatibility directive
EDILKAMIN S.p.a. will decline all responsibility for malfunctioning or damage to the equipment in case of unauthorized substitution, assembly or
modifications of any sort on the said equipment on the part of non-EDILKAMIN personnel.

GUIDELINES TO OPERATION

PELLINSERT 54 is an insert that uses pellets as fuel.
Combustion is electronically managed.
The fuel (pellets) is taken from the storage tank (A). A cochlea (B) is enabled by a gear motor (C), which takes the fuel to the combustion chamber (D).
The pellets are ignited by hot air produced by electrical resistance (E) and suctioned into the combustion chamber by means of a centrifugal fan.
The smoke produced by combustion is extracted from the hearth by means of this centrifugal fan and expelled from the mouth (F) located in the upper area of the insert.
Fans (G) transit air into the hollow space behind the hearth, where it is heated before being released in the environment opposite the slits (H).
The fuel tank (A) is situated at the rear of the insert.
The tank is filled through a sliding drawer (I) located in the front part above the hearth.
The hearth is built with an all-cast iron interior structure, closed to the front by two overlaying doors.

• an external ceramic glass door (to open use the specific thermal glove).
•  an internal door in contact with the fire (to open use the specific cold handle supplied).

Fuel quantity, smoke extraction, and combustion air supply are all regulated by the electronic board, guaranteeing high-performance combustion.
All operations for operation management can be controlled by the remote control supplied.
Should the remote control be lost or broken, it can also be turned on and off by an emergency button within the insert (see page29).

NOTE regarding the fuel.
The PELLINSERT 54 pellet stove is designed and programmed to burn wood pellets with 6 mm diameter.
Pellets are a type of fuel made from compacted sawdust, compressed under high pressure with no adhesive or foreign materials. They are small in size, approximately 6 mm in diameter, and have a cylindrical shape. They are sold in bags of 15 kg. For the stove to function properly, you MUST NOT burn anything else in it. Using other materials (including wood) will render the warranty null and void. Such use is detected by laboratory analyses.
EdilKamin has designed, tested, and programmed its stoves to guarantee the best performance when pellets with the following characteristics are used:

• diameter: 6 millimeters
• maximum length: 40 mm
• maximum moisture content: 8 %
• calorific value: at least 4300 kcal/kg

If pellets with different characteristics are used, the stove must be recalibrated – a similar procedure to that carried out by the Dealer when the stove is ignited the first time.
Using unsuitable pellets may:
decrease efficiency; cause malfunctions; stop the stove from functioning due to clogging, dirt on the glass, unburnt fuel, etc.
A simple, visual analysis of the pellets may be carried out.
Good quality: smooth, uniform length, not very dusty.
Poor quality: horizontal and vertical cracks, very dusty, various lengths, and mixed with foreign matter.

THERMO TECHNICAL CHARACTERISTICS

Tank capacity| 15| kg
Efficiency| 89,1| %
Max. power output| 8| kW
Available power| 8 /21| hours
Fuel consumption (min./max.)| 0,7 / 1,8| kg/h
Heating capacity *| 190| m3
Weight (including packaging)| 176| kg
Diameter smoke duct (male)| 80| mm
Diameter air intake duct (male)| 40| mm

*The heatable room dimensions are calculated on the basis of pellets with an lhv of at least 4300 kcal/kg and home insulation in compliance with Italian law
10/91, and subsequent changes together with an expected heat output of 35 Kcal/m³ per hour. N.B.

1.  bear in mind that external devices may cause interference.
2. caution : live parts. Servicing and/or inspections must be carried out by qualified staff.

ELECTRICAL DIAGRAM

AUX/RS485 PORT
(connected via optional serial port cable code 621240) A clean, potential free contact, is used to connect a telephone dialler or other control devices if the optional cable is not used.

FUSIBLE

• sulla presa con interruttore posta sul retro della stufa, sono inseriti due fusibili, di cui uno funzionale e l’altro di scorta.

ELECTRICAL CHARACTERISTICS

Power supply| 230Vac +/- 10% 50 Hz
Average power consumed| 120| W
Power consumed upon
ignition| 400| W
Remote control frequency
(as standard)| Radio waves 2.4
GHz
Protection on electronic
board *| Fuse 2°, 250 V
AC 5×20

SAFETY DEVICES

•  THERMO COUPLING:
  located on the smoke exhaust, detects the temperature.
  On the basis of the parameters set, check the ignition, working, and turn-off phases.

• AIRFLOW SENSOR:
  Positioned in the suction channel, this intervenes when the fuel airflow is incorrect, with consequent depression problems in the smoke circuit.

• SAFETY THERMOSTAT (150 °C):
  Intervenes when the temperature within the boiler is too high. Blocks pellet loading causing the boiler to turn off.

DETECTION DEVICES

• ROOM TEMP. DETECTION PROBE:
  located on the remote control. Alternatively, it can be connected to the electronic board inside the insert.

PELLET LOADING
A convenient front drawer allows you to load the pellets in complete comfort, without having to remove the hearth from its housing, and therefore in
absolute safety and in compliance with standards EN 14785.
BACKUP BATTERY
A backup battery is found on the control board (3Volt CR 2032 battery).
Its malfunction is indicated with the following messages: (not considered a defect but due to normal wear-and-tear): “Error rtc-rd”.
For more detailed information, please contact the
DEALER who has performed the first 1st ignition.

SPACE REQUIRED

OPTIONAL SUPPORT ASSEMBLY INSTRUCTIONS
(do not use where inserting in an existing chimney)

1.  Assemble the two vertical walls (works on both sides) according to figure no. 1.
   The arrow indicates the direction from the back to the front.

2. Assemble the two strengthening flaps (A), fixing them with the bolts supplied.

3.  Position the PELLINSERT 54 support plate (supplied) on the assembled walls as per point 1. Block tight using the 4 bolts supplied (fig. no. 2).

4. You MUST fix the support to the floor using the 4 fitting supplied (fig. no. 3).

Failure to comply with the above may cause the PELLINSERT 54 to upturn at serious risk to the user.
ONLY position the PELLINSERT 54 on its support once fixed to the floor.

N.B. For a correct installation, place the walls in such a way that the arrows engraved on them are not visible on the front part; they must both be on the back part. Moreover, the folds of the walls must be directed towards the front part of the support.

ASSEMBLY AND INSTALLATION (by the Dealer)
For anything that is not specifically stated herein, each country should refer to the applicable local regulations. In Italy, refer to standard UNI 10683/2005 in addition to any regional instructions or local health authority instructions.
CHECKING COMPATIBILITY WITH OTHER DEVICES
The insert must NOT be installed in the same room as type B gas appliances, extractors, etc. See chap. 4.1 of standard UNI 10683/2005.
CHECKING ELECTRICAL CONNECTION
Pellinsert is supplied with an electrical power lead to be connected up to a 230V 50 Hz socket and preferably with a thermal magnetic switch. Changes in voltage by more than 10% can affect the insert (if not already in place, use an appropriate differential switch). The electrical system must be certified as legally compliant. Specifically check the efficiency of the earth circuit. The power line must be of a section that is appropriate to the inserted power.
An inadequate earthing system can cause anomalies for which Edilkamin cannot be held liable.
SAFETY DISTANCE FOR FIRE PREVENTION AND POSITIONING
To function correctly, Pellinsert must be positioned on the level.
Check that the floor load capacity is sufficient.
Pellinsert must be installed in compliance with the following safety conditions:
– leave a minimum of 40 cm space to the sides and back from any medium- flammable materials
– leave a minimum of 80 cm space to the front from any medium-flammable materials
If it is impossible to leave the distances given above, technical and construction provisions must be taken to avoid all fire risks.
If connected to a wooden wall, or wall constructed from another flammable material, the smoke exhaust pipe and other hot parts must be insulated with ceramic fiber or other, similar materials.
AIR INTAKE
An air intake must be prepared behind the insert and connected with the outside. It must have a useful minimum section of 80 cm² to guarantee sufficient air to the insert for combustion, without creating a depression in the installation room.
The combustion air can be connected directly with the outside by arranging a further air intake connecting the installation room with the outside. The pipe must be less than 1 meter long and have no bends.
It is best to ventilate the inside of the counter-hood of any covering, putting air in from the bottom. Convection will then take this out through the grill, which should be positioned at the top, thereby allowing for the recovery of heat and avoiding any overheating.
SMOKE DISCHARGE
The discharge system must only be used for the insert (no discharge permitted into a chimney flue shared with other hearths).
Smoke discharge takes place from the mouth on the cover, measuring 8 cm in diameter.
The smoke discharge must be connected with the outside, using suitably sealed steel pipes.
To seal or insulate (where applicable) pipes, materials resistant to at least 300°C must be used (silicone or mastics for high temperatures).
The only horizontal section allowed may be up to 2 m long, avoiding any counter-slopes.
Up to two curves can be used with a max. width of 90°.
If the discharge is not into a chimney flue, an external vertical stretch will be required of at least 1.5 meters, and a windproof terminal (reference chap. 4.2 UNI 10683/2005).
If the discharge is into a chimney flue, this must be suitable for solid fuels. If it is more than 150 mm in diameter, it must be re-established by threading it with a new flue. The resulting hollow space between the new and old flue must be sealed with insulating material.
Figure 2 (A-B-C-D) on page 23 illustrates the most common types of installation.

POSSIBLE INSTALLATIONS (fig. 2)

A: internal chimney flue up to the roof
B: external brick-built chimney flue
C: internal brick-built chimney flue
D: double-wall external steel chimney flue (for the following installation, the chimney flue must be double-walled and well-insulated for the entire length)

• presence of air recirculation grills (36×9 cm) on the front and/or sides of the insert (supplied)
  ** max. angle 45° to the horizontal.

EASY INSTALLATION KIT FOR A FIREPLACE WITH AN ALREADY INSTALLED COVERING (consisting of plate B and bracket C)

1st step (Figs. 1-2)

• Enter a steel flue into the old masonry chimney flue and apply the smoke channel supplied (A) to its base, so as to connect it to the Pellinsert smoke outlet (this will be misaligned).
•  Install the support plate (B), which will have an insert, and fasten it into its definite position with dowels.
• Position the centering bracket (C) of the smoke channel (A) and fasten it with the bolts supplied.
• Fit the smoke channel onto the collar (D) of the bracket (C) by resting it onto the screw (* fig 2).

2nd step (Fig. 3)

• Wrap the flue or smoke channel with a mat, (G) made of a number of ceramic fiber layers or equivalent material, which is thick enough to fill the gaps formed between the new steel flue and that made of masonry.
• Place the insert into the center of the support plate (B) and push it until it reaches the end of travel.

3° fase (fig. 4-5)

• Remove the support screw (*) and fit the smoke channel onto the smoke outlet (F), blocking it in place with the screw (°).
• This is implemented through the opening (E) at the top of the insert, after having removed the plate (E1) fastened with 2 screws (refer to Fig. 2).
  

OPENING FRAME OPENING FRAME

Pellinsert is equipped with an opening frame. When replacing Edilkamin Firebox® series 54, profile (X) that extends over the lower border, must be removed (Fig. 6). This profile can be easily removed by using a screwdriver to lever it after having removed the screws at both corners. It is absolutely necessary to leave enough space along the perimeter of the insert for air circulation in order to prevent this from overheating (refer to the area highlighted with a
pink background on the section and on the plan found on the following page). Moreover, two grilles must be installed so as to enhance air circulation: one at the bottom of the covering (A) and the other on the upper part of the mantel (B) – refer to the following page. It must be possible to remove Pellinsert for “possible” inspections after being installed, even if the fireplace is covered.
N.B.: INSTALLATIONS WITH NEW COVERINGS MUST BE SET UP IN ACCORDANCE WITH THE ABOVE-MENTIONED RECOMMENDATIONS

N.B.: IMPORTANT FOR INSTALLATION CONDITIONS

It is absolutely necessary to set up enough space along the perimeter of the insert for air circulation to prevent this from overheating (refer to the area highlighted with a pink background on the section and on the plan).
Moreover, two grilles must be installed in order to enhance air circulation: one at the bottom of the covering (A) and the other on the upper part of the mantel (B).

NOTES ON FITTING THE COVERING
In order to define the exact position of the Pellinsert 54, it is important to check which coverage will be used to complete it.
Positioning differs according to the model chosen (see assembly instructions given in the packaging of each covering).
Always check that installation is perfectly vertical and horizontal.
Coverings, counter-hoods and their ventilation
Before installing the covering, check that all connections, commands, and moving parts are perfectly functional.
Check this with the insert on and working for a few hours. Do so prior to fitting the covering in order to intervene as necessary.
Finishing works, such as the construction of the counter-hood, covering assembly, pilaster preparation, painting, etc., should be carried out once the final test has been passed.
Edilkamin will therefore not be held liable for any charges deriving from both demolition and reconstruction works, even where consequent to the replacement of any faulty insert parts.
Rather, at least 1 cm. (approx.) space must be left to allow air to flow, thereby preventing heat from accumulating.
The counter hood can be created from fireproof plasterboard panels or plaster sheets. When creating this, the air circulation grill must be included, as previously specified.
During the construction phase of the covering, it is fundamental to ensure that the combustion air is restored to prevent pressure phenomena in the room where the fireplace is installed (refer to the Chapter regarding the external air inlet on page 22)
In addition to the above, always consider the indications given by paragraphs 4.4 and 4.7 of standard UNI 10683/2005 “insulation, finishes, coverings, and safety recommendations”.

REMOTE CONTROL

This controls all the functions. To use, it’s not necessary to point directly toward the insert.
Key to buttons and display:
: to turn off and on (to go from remote control on stand-by to remote control on)
+/- : to increase/decrease the various regulations
A : to select the Automatic function
M: to select the Manual function and access the control and programming menus

| #NAME?
---|---
| flat battery (3 mini alkaline batteries type AAA)
| keypad locked (press “A” and “M” in parallel for a few seconds to lock or unlock the keypad)
| programming enabled
| alphanumeric display consisting of 16 figures arranged in two lines of 8 figures
| fan speed indicator
| #NAME?
| manual adjustment function (display shows working power)
| temperature indicator
| automatic function (display shows temperature)

The display also shows other useful information in addition to the icons described above.

• Stand-by position:
  shows room temperature (20°C), kg of pellets (15 kg) remaining in the tank, and current time (15.33)

• Manual work phase:
  shows power set (Power 1), fan level set (F2), room temperature (20°C), kg of pellets, and autonomy remaining (15 kg 21 hrs)

• Automatic work phase:
  shows temperature set (Set 22°C), room temperature (20°C), kg of pellets, and autonomy remaining (15 kg 21 hrs).

OPERATING MODES

Before igniting.
1st ignition: contact your local Dealer.
They will calibrate the insert according to the type of pellets available and the conditions of use.
There may be a slight smell of paint the first few times it is ignited. This will disappear quickly.
Prima di accendere è necessario verificare:
Before igniting, check:

• that installation is correct
• electricity supply
• that the door closes correctly
• that the combustion chamber is clean
• stand-by indicated on the remote control display (date, power, or temperature flashing)

Filling the cochlea.
The first time you use the product, or should the tank be completely emptied of pellets, to fill the cochlea press both keys “+” and “–” on the remote control at the same time, holding for a few seconds. As you release the keys, the display should show the wording “LOAD”.
This should be carried out before ignition if the insert has stopped due to having run out of pellets, at the end of the operation empty the combustion pot before turning.
It is quite normal for some pellets to remain, that the cochlea cannot suction.
Automatic igniting.
With the insert on standby, press and hold the key, on the remote control for 2 seconds. This will start up the ignition procedure, showing the wording “START”. At the same time, a countdown in seconds begins (from 1020 to 0).
Ignition is not at a preset time, however: its duration is automatically shortened if the board reports that certain tests have been passed. The flame appears after about 5 minutes.
Manual igniting.
Temperatures of below 3°C will not allow the electrical resistance to heat sufficiently. In this case, or should the resistance be temporarily out of action, Diavolina® type fire-starters can be used.
Insert a piece of lit Diavolina® into the combustion chamber, close the door and press the remote control.

POWER REGULATION

• Remote control manual operation
  With the insert working, press the key “M” on the remote control once. The display will show the word “POWER P”.
  (specifying the power at which the insert is working). Press the keys “+” or “–” to increase or decrease the insert’s working power (from “POWER P1” to “POWER P3”).

• Remote control automatic operation
  Press key “A” to switch to automatic operation, adjusting the temperature desired for the room (use the “+” and “–” keys to set the temperature from 5°C to 35°C, and the insert will regulate the working power required to reach the temperature set. If a temperature below that of the room is set, the insert will stay on “POWER P1”.

Remote control fan regulation
Press the key “M” to regulate the fan whilst the insert is running (9 levels associated in threes to the power levels), using keys ‘+’ and ‘-‘.
Turning off
With the insert running, press and hold the key from the remote control for 2 seconds. The turn-off procedure will begin, showing a countdown on the display from 600 to 0 (for a total of 600 seconds).
The turn-off phase involves:

• Interruption of pellet supply
• Maximum ventilation.
• Smoke expulsion motor.

Never pull the plug out whilst the device is still in the process of turning off.

OPERATIONS THAT CAN ONLY BE CARRIED OUT BY REMOTE CONTROL
Clock regulation
Press and hold the key “M” for 2 seconds to access the “CLOCK” menu. This allows you to set the internal electronic board clock.
By then pressing the key “M”, the following data appears in sequence and can be regulated:
day, month, year, hour, minutes, day of the week.
The wording “SAVE??” will appear for confirmation with “M”. This will allow you to check that the operations performed are correct, prior to completion (the wording “SAVE” will then be shown on the display).
Weekly timer
Press and hold the “M” key on the remote control for 2 seconds. This turns on the clock regulation and by pressing the ‘+’ key, the weekly timer function is accessed, with the display showing the description “PROGRAMM ON/OFF”.
This function allows you to set the number of times the insert turns on and off per day (up to a maximum of three), each day of the week.
As you confirm the display with the key “M”, one of the following options will appear:
NO PROG. (no program set)
DAILY PROGRAM (single program for every day of the week)
WEEKLY PROGRAM. (specific program for each day individually)
Use the “+” and “–” keys to switch between programs.
Use key “M” to confirm the option “DAILY PROGRAM” to choose the number of programs (turn on/off) to be carried out per day.
Use the “DAILY PROGRAM” to set identical programme/s for every day of the week.
By then pressing the “+” key, the following can be seen:
– Prog. no.
– 1st prog. (one turn on and one turn off per day), 2nd prog. (identical), 3rd prog. (identical)
Use the “–” key to show in reverse order.
If the 1st program is selected, the turn-on time is shown.
The display shows 1 “ON” at 10 Use the “+” and “–” key to change the hour. Confirm with the “M” key.
The display shows 1 “ON” at 30 Use the “+” and “–” key to change the minutes. Confirm with the “M” key.
The same applies to the turn-off time to be set and for subsequent turning on and off.
Confirm by pressing “M” and the wording “SAVE??” will appear on the display.y.
When confirming ”WEEKLY PROGRAM”, you will need to choose the day to which the programming is to apply:
1 Mon; 2 Tues; 3 Wed; 4 Thurs; 5 Fri; 6 Sa; 7 Sat
Once you have chosen the day, use the “+” and “–” key and confirm with the “M” key, to program in the same way as for the “DAILY PROGRAM”, choosing whether or not to enable a program for each day of the week, and if so choosing a number of interventions and at what times.
Should you make an error during programming, you can leave the program without saving it. As you press a key, the display will show the word “NO SAVE”.
Changing pellet loading
Press and hold the “M” key on the remote control for two seconds. Scroll through the display instructions using the “+” and “–” keys, to the description “ADJ-PELLET”.
By confirming this function with the menu key, you can access the function to adjust pellet loading. By decreasing the value set, pellet loading is decreased. By increasing the value set, pellet loading increases. This function is useful if changing the pellet type for which the insert has been calibrated and loading therefore needs correcting.
Should this correction not suffice, contact the Edilkamin-authorised Dealer, to establish the new operating axis.
Notes on flame variability
Flame status may vary depending on the type of pellet used, in addition to normal solid fuel flame variability and regular combustion chamber cleaning carried out automatically by the boiler.
(N.B.: which does NOT replace necessary cold suction by the user prior to ignition).

RESERVE WARNING
The PELLINSERT insert is fitted with an electronic function that detects the residual quantity of pellets in the tank.
The detection system is integrated into the electronic board, allowing you to see how many hours and kg are left until pellet exhaustion, at all times.
For correct system function, it is important that the following procedure is followed during the first ignition (by the Dealer).
1st ignition/test by the Edilkamin Authorized Dealer
1 Start-up must be carried out as prescribed by point 3.21 of standard UNI 10683.
This standard indicates the control operations to be carried out in situ, aimed at ascertaining the correct system function.
Pellet reserve system
Before enabling the system, you need to load a sack of pellets into the tank and use the PELLINSERT until the loaded fuel has run out.
This allows for a short system road test.
After this, the tank can be filled completely and the PELLINSERT started up.
When running, at the time at which a whole 15 kg sack of pellets can be loaded, the display will show the word “RESERVE” flashing.
At this point, after having poured in a sack of pellets, you need to ‘inform’ the memory that you have loaded 15 kg.
To do so, proceed as follows:

1. Press the “M” key (for approximately 3-4 seconds) until the word “CLOCK” appears.
2. Press the “+” key until the word “RESERVE” appears.
3. Press the “M” key until the following screen appears, then use the “+” key to take the figure (*) to the value equal to the Kg of pellets loaded (15 kg in the above example).
4. Press the “M” key to confirm
5. and press the key to exit.

After having completed the above procedure, after having consumed the 15 kg, the wording “RESERVE” will appear flashing at intervals.
After which the operation must be repeated, from point 1 to point 5.

EMERGENCY BUTTON

Should the remote control be broken, the basic functions can also be accessed by means of a red emergency button located under the external hatch, on the left (see fig. 7).
Use a screwdriver to press the button once or more to enable the function desired:

1. A PELLINSERT OFF by pressing the red button for 2 seconds this turns on.
2. A PELLINSERT ON by pressing the red button for 2 seconds turns off.
3. A PELLINSERT ON manual mode, by pressing the red button, you go from P1 to P3.
4. A PELLINSERT ON automatic mode, by pressing the red button, you go from 5°C to 30°C.

RADIO ANTENNA

Pellinsert dialogues with the remote control by means of radio waves. The radio signal is received by the radio control by means of a small antenna beneath the external hatch (see fig. 7). Should the signal sent from the remote control be too weak for the control distance or other reasons, the antenna can be removed from its housing by rotating it.

SIGNALLING OF ANY CAUSES OF BLOCKAGE AND ADVICE FOR POSSIBLE SOLUTIONS

Indications that can be seen on the display should it turn off:

1. Check airflow: turns off for lack of depression (intervene if the flow sensor detects insufficient combustion airflow).
   Flow may be insufficient if there is a hatch open or the hatch is not perfectly sealed (e.g. seal flawed). This may also be the case if there is a problem with air intake or smoke extraction if the combustion chamber is blocked or the flow sensor is dirty (clean with dry air).
   Also, check that the flow sensor limits are within the parameters.
   The depression alarm may also be signaled during ignition.

2. Check Expulsion: turns off due to smoke expulsion motor (intervenes if the smoke extractor revolutions sensor detects an anomaly)
   – Check the smoke extractor function (devolution sensor connection)
   – Check the smoke channel for dirt

3. Stop Fire: turns off due to a drop in smoke temperature (intervenes if the Thermo coupling reports a smoke temperature below a value set, thereby interpreting it as a lack of flame). Flame may fail for any of the following reasons:
   – lack of pellets
   – too many pellets have suffocated the flame
   – the maximum thermostat has intervened (rare, this only intervenes in the event of excessive smoke temperature)

4.  Blocco AFNO Start: turns off due to incorrect smoke temperature during ignition (intervenes if a flame fails to appear within a maximum of 15 minutes, or if ignition temperature is not reached).
   The flame has NOT appeared| The flame has appeared but after the wording Ignition, the wording Blocco AFNO Start has appeared.
   ---|---
   Check:
   – correct positioning and cleanliness of the combustion  chamber
   – resistance function
   – room temperature (if less than 3°C) and moisture content.
   Try to ignite with Diavolina®| Check :
   – Thermo coupling function
   – ignition temperature set in the parameters

5. Black Out: turns off due to lack of electricity
   Check the electricity connection and drops in voltage.

6. Broken TC: turns off due to thermo coupling failing or disconnected (intervenes if the Thermo coupling has failed or is disconnected).
   Check connection of thermo coupling to board: check function in the cold test.

7.  Overtempexit: turns off due to exceeding maximum smoke temperature.
   The excessive smoke temperature may depend on: pellet type, an anomaly in smoke extraction, smoke channel blocked, incorrect installation, gear motor ‘drift’

NOTE 1
All signals/warnings remain shown until you intervene on the remote control, by pressing the button .

• Do not use the insert before having eliminated the problem.
  Should it block, restart the insert you will need to allow the turn-off procedure to take place (600 seconds with an audible signal), and then press the button .

• Never pull the plug out whilst the device is still in the process of turning off due to a block.
  It is important to tell the Dealer exactly what the panel signals.

NOTE 2
After 2500 kg of pellets is consumed, the display flashes the wording ‘maintenance’.
The insert works, but you must call the Dealer out to perform extraordinary maintenance.

TROUBLESHOOTING ADVICE

closer to insert
– replace with alkaline batteries (3 mini AAA type)
output air is not hot| too much soot in the exchanger| clean the heat exchanger
the flame does not appear (remember that it should appear 5 minutes after pressing the on/off button)| the cochlea has not been filled| Fill the cochlea (see paragraph on ignition)
does not ignite| accumulation of unburned residues in the combustion chamber| clean combustion chamber
`Error etched appears on the display| the backup battery is drained, inside the control board| replace the backup battery
The ignition/shutdown phase does not start at the time set| Incorrect setting:
current time program enabling the program on the day| Check according to instructions given on the board

N.B.:
The combustion chambers and smoke ducts connected to the solid fuel appliances must be cleaned once a year (check if your country has specific legislation covering this).
Failure to check and clean regularly increases the probability of a fire in the combustion chamber.
In that case, proceed as follows:
do not shut down with water;
empty the pellet tank;
contact specialized staff before restarting the machine.

MAINTENANCE
Regular maintenance allows the insert to function correctly
Before performing any maintenance, disconnect the appliance from the electrical supply
DAILY CLEANING
Clean using a vacuum cleaner and with the insert cold; the whole procedure will take just a few minutes a day.

• Vacuum the hatch, the fire surface, and the compartment around the combustion chamber where the ash falls.
• Remove the combustion chamber and use the metal spatula supplied to scrape off any waste. Clean out any blocked holes on both sides.
• Vacuum the combustion chamber, clean the contacts between the chamber and its housing, and replace the combustion chamber.
• Clean the glass, if necessary (when cold).
  Do not vacuum up hot ash as this will damage the vacuum cleaner

WEEKLY CLEANING
Pellinsert 54 is equipped with two inspection hatches on the fire surface ‘A’, and two on the hearth cover ‘B’ to allow you to clean the smoke duct easily and efficiently. This is fundamental maintenance.

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• empty the tank and vacuum the base when the boiler is inactive and in any case once every 15 days.

SEASONAL CLEANING (by Dealer)
After consumption of 2500 kg of pellets, the wording ‘maintenance’ will appear, entailing the following:

• Clean generally inside and out
• Clean/ exchange pipe carefully
• Clean and remove dirt from the combustion chamber and relative compartment carefully
• Clean fans, check clearance and fix mechanics
• Clean smoke channel (replace seals on smoke exhaust pipe as required)
• Clean smoke extraction fan compartment, flow sensor, and thermo coupling control.
• Clean, inspect and scrape residues from the ignition resistance compartment, replace them if necessary
• Visual inspection of electrical wires, connections, and power lead
• Clean pellet tank and check clearance of cochlea-gear motor assembly
• Replace hatch seal if required
• Test function, cochlea load, ignition, and function for 10 minutes, then shutdown.
  If the insert is used very frequently, the smoke duct should be cleaned once every 3 months.

FAILURE TO PERFORM SEASONAL MAINTENANCE WILL FORFEIT THE WARRANTY.

OPTIONAL:
REMOTE TELEPHONE IGNITION (code 281900)
The insert can be remotely ignited by connecting a telephone combiner to the electronic board (contact a Dealer).
CLEANING ACCESSORIES

CHECKLIST
To be integrated with a complete reading of the technical board Installation and commissioning

• Installation by Dealer that released warranty and maintenance manual.
• Room ventilation.
• The smoke channel/chimney flue only receives the insert discharge.
• The smoke channel (Pellinsert connection/chimney flue) has:
• maximum 2 curves – maximum 2 meters horizontal
• Combustion chamber outside the backflow area.
• The chimney flue is created with suitable materials (stainless steel recommended).
• In crossing any flammable materials (e.g. wood), all precautions have been taken to avoid fire.
•  presence of air circulation grills (36 x 9 cm) supplied on counter-hood.

Use

• Good quality, dry pellets used (max. moisture content 8%).
• The combustion chamber and ash compartment are clean.
• The glass must always be cleaned cold.
• The hatch must be properly closed.
• The combustion chamber must be properly inserted in the specific compartment.

REMEMBER TO VACUUM THE COMBUSTION CHAMBER BEFORE EACH IGNITION Should ignition fail, empty the combustion chamber prior to repeating ignition.

www.edilkamin.com
638340 ….10.11/D

References

• Caminetti stufe a pellet e legna EDILKAMIN, termocamini termostufe caldaie pellet
• Caminetti stufe a pellet e legna EDILKAMIN, termocamini termostufe caldaie pellet

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