DEWALT DW733 12 1/2″ Thickness Planer User Manual

DW733 12 1/2″ Thickness Planer
User Manual
DW733
Final Page Size: 210 x 297 mm
www.dewalt.com

Dansk (oversat fra original brugsvejledning)

HEAVY-DUTY PORTABLE THICKNESS PLANER DW733

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
**** Denotes risk of fire.

Safety Instructions

WARNING: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.
Read all these instructions before attempting to operate this product and save these instructions.
SAVE THIS MANUAL FOR FUTURE REFERENCE

General Safety Rules

1. Keep the work area clear.
   Cluttered areas and benches invite injuries.

2.  Consider the work area environment.
   Do not expose the tool to rain. Do not use the tool in damp or wet conditions. Keep the work area well lit (250–300 Lux). Do not use the tool where there is a risk of causing fire or explosion, e.g., in the presence of flammable liquids and gases.

3.  Guard against electric shock.
   Avoid body contact with earthed surfaces (e.g., pipes, radiators, cookers, and refrigerators).
   When using the tool under extreme conditions (e.g., high humidity, when metal swarf is being produced, etc.), electric safety can be improved by inserting an isolating transformer or a (FI) earth-leakage circuit breaker.

4. Keep other persons away.
   Do not let persons, especially children, not involved in the work, touch the tool or the extension cord and keep them away from the work area.

5.  Store idle tools.
   When not in use, tools must be stored in a dry place and locked up securely, out of reach of children.

6. Do not force the tool.
   It will do the job better and safer at the rate to which it was intended.

7.  Use the right tool.
   Do not force small tools to do the job of a heavy-duty tool. Do not use tools for purposes not intended; for example, do not use circular saws to cut tree limbs or logs.

8. Dress properly.
   Do not wear loose clothing or jewelry, as these can be caught in moving parts. Non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.

9.  Use protective equipment.
   Always use safety glasses. Use a face or dust mask if working operations create dust or flying particles. If these particles might be considerably hot, also wear a heat-resistant apron. Wear ear protection at all times. Wear a safety helmet at all times.

10. Connect dust extraction equipment.
    If devices are provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.

11. Do not abuse the cord.
    Never yank the cord to disconnect it from the socket. Keep the cord away from heat, oil, and sharp edges. Never carry the tool by its cord.

12.  Secure work.
    Where possible use clamps or a vice to hold the work. It is safer than using your hand and it frees both hands to operate the tool.

13.  Do not overreach.
    Keep proper footing and balance at all times.

14. Maintain tools with care.
    Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tools periodically and if damaged have them repaired by an authorized service facility. Keep handles and switches dry, clean, and free from oil and grease.

15.  Disconnect tools.
    When not in use, before servicing and when changing accessories such as blades, bits, and cutters, and disconnect tools from the power supply.

16.  Remove adjusting keys and wrenches.
    Form the habit of checking to see that adjusting keys and wrenches are removed from the tool before operating the tool.

17. Avoid unintentional starting.
    Do not carry the tool with a finger on the switch. Be sure that the tool is in the “off” position before plugging it in.

18. Use outdoor extension leads.
    Before use, inspect the extension cable and replace it if damaged. When the tool is used outdoors, use only extension cords intended for outdoor use and marked accordingly.

19. Stay alert.
    Watch what you are doing. Use common sense. Do not operate the tool when you are tired or under the influence of drugs or alcohol.

20.  Check for damaged parts.
    Before use, carefully check the tool and main cable to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorized service center? Do not use the tool if the switch does not turn it on and off. Never attempt any repairs yourself.
    WARNING: The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury.

21. Have your tool repaired by a qualified person.
    This electric tool complies with relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts; otherwise, this may result in considerable danger to the user.

Additional Safety Rules for Thickness Planer

• It is advisable to wear safety goggles when operating.

• Make sure that the machine is placed on an even surface.

• Remove all nails and metal objects from the workpiece before starting work. Do not use splintery wood.

• Ensure the machine is in perfect working condition. Never run the machine without all guards in place.

• Always use sharp blades of the correct type designed for the material to be cut.

• Keep your hands well clear of the blades.

• Never plane material shorter than 500 mm.

• Refrain from removing any cut-offs or other parts of the workpiece from the cutting area whilst the machine is running.

• Without additional support, the machine is designed to accept the maximum workpiece size of ʵ Width 315 mm by height 150 mm by length 1000 mm.
  Longer workpieces need to be supported by a suitable additional table. Always clamp the workpiece safely.

• In case of an accident or machine failure immediately turn the machine off and disconnect from the mains.

• Report the failure and mark the machine in a suitable form to prevent other people from using the defective machine.

• When the cutter head is blocked due to abnormal feed force during cutting, turn the machine off and disconnect from the power supply. Remove the workpiece and ensure that the cutter head runs free. Turn the machine on and start a new cutting operation with reduced feed force.

• Never use the machine for working with any material other than wood. Examine the workpiece carefully for faults that may affect the machining process.

• Whenever the situation allows, clamp the machine to a bench.

• Ensure the blades are well-sharpened. The blades can be re-sharpened up to 3 times. After that, the blades must be replaced. Use only DEWALT blades and spare parts.

• Before use, check all safety-related parts, such as the switch, cutterhead, anti-kickback device, and feed speed roller for proper function.

• Adjust the infeed and outfeed tables correctly.

• Wear safety gloves when handling the cutter block and rough material.

• Ensure the operator is adequately trained in the use, adjustment, and operation of the machine.

• To reduce the risk of injury, turn the machine off and disconnect from the power source before installing and removing accessories. Be sure the trigger switch is in the OFF position.

• Never carry out stopped work (i.e., cuts that do not involve working over the full length of the workpiece).

• Avoid working badly bowed wood providing inadequate contact with the infeed table.
  WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.

Residual Risks

The following risks are inherent to the use of planers:

• Injuries are caused by touching the rotating parts.
  In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided.
  These are:

• Risk of accidents caused by the uncovered parts of the rotating blade.

• Risk of injury when changing the blade.

• Risk of squeezing fingers when opening the guards.

• Health hazards caused by breathing dust developed when planing wood, especially oak, beech, and MDF.
  The following factors increase the risk of breathing problems:

• No dust extractor connected when sawing wood.

• Insufficient dust extraction caused by uncleaned exhaust filters.

• Worn cutter blades.

• The Infeed table is not correctly adjusted.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.
Your tool is Class I insulated in accordance with EN61029; therefore earth wire is required.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DeWALT service organization.

Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.
• Connect the yellow/green lead to the earth terminal.
  WARNING: Follow the fitting instructions supplied with good-quality plugs.
  Recommended fuse: 13 A.

Using an Extension Cable
If an extension cable is required, use an approved 3–core extension cable suitable for the power input of this tool (see Technical Data).The minimum conductor size is 1.5 mm2
; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.

Package Contents

The package contains:
1 Thickness planer
1 Open-ended key (8/10 mm)
1 Hex key
1 Blade setting gauge
1 Dust extraction adaptor
1 Instruction manual

• Check for damage to the tool, parts, or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Markings on Tool

The following pictograms are shown on the tool:

blades to protrude from the cutter head by more than 1.1 mm.

Date Code Position (Fig. A1)
The date code  41, which also includes the year of manufacture, is printed into the housing.
Example:
2018 XX XX
Year of Manufacture

Description (Fig. A1, A2)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result. Fig. a1

1. ON/OFF switch

2. Headlock lever

3. Depth adjustment handle

4. Carrying handle

5. Rear table extension

6. Mounting holes

7. Handholds

8. Depth adjustment scale

9. Material removal scale

10. Front table extension
    Fig. a2

11. Cord wrap

12. Tool tray

13. Dust extraction adaptor

14. Depth stop

15. Base

Intended Use

Your DeWALT DW733 thickness planer has been designed for professional cutting of wood. It performs planning operations accurately and safely.
Do not use it under wet conditions or in the presence of flammable liquids or gases.
This thickness planer is a professional power tool.
Do not let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; or lack of experience, knowledge, or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

WARNING: Do not use the machine for other purposes than intended.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect the tool from power source before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.

Bench Mounting (Fig. B)

• Holes  6  are provided on all four feet to facilitate bench mounting. Two different-sized holes are provided to accommodate different sizes of bolts. Use either hole; it is not necessary to use both. Always mount your machine firmly to prevent movement.
  To enhance portability, the tool can be mounted to a piece of 12.5 mm or thicker plywood which can then be clamped to your work support or moved to other job sites and reclamped.

• When mounting your machine to a piece of plywood, make sure that the mounting screws do not protrude from the bottom of the wood. The plywood must sit flush on the work support.

• To prevent binding and inaccuracy, be sure the mounting surface is not warped or otherwise uneven.
  WARNING: The machine must be level and stable at all times.

Table Extensions (Fig. C1, C2)

1. Fold down the table extensions  5  and  10  (Fig. C1).

2. Both tables must be level with the main table.

3. To check, turn the depth adjustment handle  3  all the way up.
   a. Place level  16  over the table extensions and the main table  17.
   b. Press the edge of the table extensions down to remove any play.

4. If adjustment is required, proceed as follows: slacken the nuts  18  and adjust the bolts  19 until the tables are level (Fig. C2).

Depth Adjustment (Fig. A2, D1–D4)

Your DW733 is equipped with a high-precision depth adjustment system including a depth adjustment scale  8  (Fig. D3), a material removal scale  9  (Fig. D4), a fine adjuster, and a depth stop  14  (Fig. A2).

1. Unlock the head lock lever  2  (Fig. D3) by pulling it up.

2. Pull the depth adjustment  3  handle up (Fig. D1). One turn corresponds to a change in cutting depth of approx. 1.5 mm.
   – Turn clockwise to decrease the cutting depth.
   – Turn counterclockwise to increase the cutting depth (Fig. D2).

3. Read the finished thickness of your workpiece on the depth adjustment scale  8  (Fig. D3).

4.  Make sure the material is under the material removal gauge  20. Read the amount of wood being removed on the material removal scale  9  (Fig. D4).

5. Lock the head lock lever  2  (Fig. D3).

Fine Adjustment (Fig. D2)
Fine adjustments are ideal for shaving small amounts from planned material. For example, if your planned workpiece is 77.5 mm and should be 76.0 mm, proceed as follows:

1. Turn the circular label  21  until the 0 mark aligns with arrow  22. Do not make any other adjustments.
2. Turn the depth adjustment handle  3  clockwise until the 1.5 mm mark aligns with the arrow.
3. Plane your workpiece. The final thickness is now 76.0 mm.

Depth Stop (Fig. A2, D3, D5)
The depth stops 14  (Fig. A2) can be used for repetitive planing of preset depths. Stops are set at 0, 6, 12, and 19 mm.
Use the 0 mm stop for cutting depths between 3.2 and 6 mm.

1. Turn the depth stop until the desired measurement is indicated.
2. Unlock the head lock lever  2  (Fig. D3) and turn the depth adjustment handle clockwise until it contacts the depth stop. Do not turn the handle any further.

Use the 19 mm stop for other thicknesses. This will not affect the other depth stop settings.

1. Unlock the head lock lever  2  and turn the depth adjustment handle  3  counterclockwise to raise the head fully.
2. Loosen nut  23  and adjust the depth adjustment bolt  24  as required (Fig. D5).
3. Turn the depth adjustment handle until it contacts the depth stop. Do not turn the handle any further.
4. Plane your workpiece and check its thickness. Make additional adjustments if required.

Calibrating the Depth Adjustment Scale (Fig. D3)
The depth adjustment scale  8  is a factory set. In the case of extended use, it is recommended to check the scale for accuracy.
Plane a piece of wood, noting the measurement on the depth adjustment scale 8.
If adjustment is required, proceed as follows:

1. Loosen the screws  33.
2. Adjust the prism until indicator  34  matches the finished thickness of the workpiece.
3. Firmly tighten the screws  33.
   Consult your dealer for further information on the appropriate accessories. These include spare blades (DE7330).

Changing Blades (Fig. A1, A2, E1–E5)
Your DW733 is equipped with a cutter head that holds two blades.
WARNING: Sharp edges.
WARNING: The blades can be re-sharpened max. 3 mm down from their original size.
If the blade size has decreased by more than 3 mm, the blades have to be replaced. The blades can be re-sharpened at 42°.

Removing the Blades (Fig. A1, A2, E1–E4)

1. Unlock the head lock lever  2  (Fig. A1).
2. Adjust the depth of cut to approx. 75 mm.
3. Remove the two hex screws  25  (Fig. E1) and carefully remove the dust adaptor  13  and tool tray  12  (Fig. A2) to expose the blades.
4. Carefully rotate the cutter head  30  (Fig. E4) until the first blade becomes visible.
5. Lock the head lock lever  2  (Fig. A1).
6. Loosen the seven-blade clamping screws ( 26,  28 ) (Fig. E2) using the wrench supplied.
7. Remove the blade from the cutter head for re-sharpening or replacement.
8. Press the cutter head locking lever  29  (Fig. E3) and slowly rotate the cutter head until the other blade can be removed.

Replacing the Blades (Fig. E2–E5)

1. Position the cutter head  30  as shown in Figure E4.

2. Place the blade in the cutter head and ensure that the head of the height adjustment screw  27  (Fig. E4) locates in the blade slot.

3. Loosen the seven screws ( 26,  28 ) (Fig. E2) on the blade and clamp against the blade a little bit to allow the blade to be adjusted for height.

4. Place gauge  32  (Fig. E4) on the cutter head as close as possible to the height adjustment screw  27  while still allowing movement of the hex key.

5. Turn one height adjustment screw  27  with the hex key until the blade tip touches gauge  32  (Fig. E5). Repeat the procedure with the other height adjustment screw.
   Check to ensure the blade height is even. Repeat this procedure if needed.

6. Tighten the two end clamping screws  28  (Fig. E2) to 8.0 Nm.

7. Remove the gauge and tighten the five middle clamping screws  26  (Fig. E2) to 8.0 Nm.

8. Press the cutter head locking lever  29  (Fig. E3) and slowly rotate the cutter head until the other blade can be replaced following the above procedure.

OPERATION

Instructions for Use
**WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, turn the tool off and disconnect the tool from the power source before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.
WARNING:** Make sure there is sufficient space for the workpiece at the outfeed side.

The attention of UK users is drawn to the “woodworking machines regulations 1974” and any subsequent amendments.
Ensure the machine is placed to satisfy your ergonomic conditions in terms of table height and stability. The machine site shall be chosen so that the operator has a good overview and enough free surrounding space around the machine that allows handling of the workpiece without any restrictions.
To reduce the effects of vibration make sure the ambient temperature is not too cold, the machine and accessories are well maintained and the workpiece size is suitable for this machine.

Switching On and Off (Fig. F1, F2)
The On/Off switch of your DW733 is equipped with a circuit breaker. In case of motor overload, the power supply to the motor will be cut off. If this happens, turn the machine off and press the reset button  35  (Fig. F1).

• The workpiece should not be in contact with the cutter head when switched on.
  To turn it on, pull the on/off switch  1  up (Fig. F2). The tool now works in continuous operation.

• Allow the motor to reach full speed before feeding the workpiece.

• Allow the blades to cut freely. Do not force.
  To switch it off, press the on/off switch  1  down.
  To lock the machine off, insert a padlock into hole  36.
  WARNING: Always turn off the tool when work is finished and before unplugging.

Planning (Fig. G)
WARNING:

• Remove all foreign objects. Do not plane wood with loose knots. Do not plane wood that is severely knotted or warped.
• Your DW733 works best with at least one flat surface.
• For optimal results, plane both sides of your workpiece to reach the desired thickness.

Follow the depth of cut and width guidelines shown in the table below

WARNING: Feed the workpiece in the direction of the grain (Fig. G).

Snipe

Snipe is a depression made when the ends of the workpiece contact the cutters. To avoid snipe:

• Make sure the extension tables are level with the main table.
• Keep the workpiece level throughout the planning operation.
• Feed the workpiece flat against the tables.

Warping (Fig. H1–H4)
If your workpiece is only slightly warped, plane both sides to produce the desired thickness.
Bowed Workpieces (Fig. H1, H2)
The feed rollers and cutter head will temporarily flatten the workpiece (Fig. H1). The bowed shape, however, will return after planning (Fig. H2).
To remove the bow, use a jointer.
Cupped Workpieces (Fig. H3, H4)

1. Rip the cupped workpiece in the middle (Fig. H3).
2. Plane the pieces separately to eliminate waste.
3. Alternatively, plane the top flat  37  first, then turn the workpiece over and plane the bottom flat  38  (Fig. H4).

Dust Extraction (Fig. A2, I)

WARNING: Whenever possible, connect a dust extraction device designed in accordance with the relevant regulations regarding dust emission. The air velocity of externally connected systems shall be 20 m/s +/- 2 m/s velocity to be measured in the connection tube at the point of connection, with the tool connected but not running.

1. Mount the dust extraction adaptor  13  using screws  39.
2. Insert the reduction bush  40  as shown.

Transporting (Fig. A1, A2)

When transporting your DW733, always carry it by the carrying handles  4  or handholds  7.
When transporting or storing your machine, use the cord wrap  11  to keep the cord in place.

MAINTENANCE

Your DeWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of serious personal injury, turn the tool off and disconnect the tool from the power source before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.

Resharpening the Blades
The blades can be resharpened at 42°. Lubrication
Your power tool requires no additional lubrication.

Cleaning

WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and an approved dust mask when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool in a liquid.
WARNING:

• Keep the tables clean and free from grease. Regularly apply some wax to the tables.
• Keep the machine free from dust and shavings.

Before use, carefully check the cutterhead to determine that it will operate properly. Ensure that dirt, dust, or workpiece particles cannot lead to blockage of one of the functions. In case of workpiece fragments jammed between the cutter head and the infeed roller, disconnect the machine from the power supply and remove the jammed parts.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, the use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT-recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Congratulations!
You have chosen a DeWALT tool. Years of experience, thorough product development and
innovation makes DeWALT one of the most reliable partners for professional power tool users.

Technical Data

Noise values and vibration values (triax vector sum) according to EN61029:
LPA  (emission sound pressure level)| dB(A)| 95
LWA  (sound power level)| dB(A)| 108
K  (uncertainty for the given sound level)| dB(A)| 3.3

The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN61029 and may be used to compare one tool with another.
It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accessories, or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the tool and the accessories, keeping the hands warm, and organization of work patterns.

Note: This device is intended for connection to a power supply system with a maximum permissible system impedance Zmax of 0.25 Ω at the interface point (power service box) of the user’s supply.
The user has to ensure that this device is connected only to a power system that fulfills the requirement above. If necessary, the user can ask the public power supply company for the system impedance at the interface point.

EC-Declaration of Conformity
Machinery Directive

Heavy-Duty Portable Thickness Planer
DW733
DeWALT declares that these products described under Technical Data are in compliance with:
2006/42/EC, EN61029-1:2009 +A11:2010, EN61029-2-3:2011.
These products also comply with Directive 2014/30/EU and 2011/65/EU. For more information, please contact DeWALT at the following address or refer to the back of the manual.
The undersigned is responsible for the compilation of the technical file and makes this declaration on behalf of DeWALT.

Markus Rompel
Director Engineering
DeWALT, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
16.02.2018

WARNING: To reduce the risk of injury, read the instruction manual.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

United Kingdom
DEWALT, 210 Bath Road;
Slough, Berks SL1 3YD
Tel: 01753-567055
Fax: 01753-572112
www.dewalt.co.uk
emeaservice@sbdinc.com

References

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