ELMAG 83115 AS-M Motorised Round Bending Machine Owner’s Manual

ELMAG 83115 AS-M Motorised Round Bending Machine

Product Information

Specifications

• Drive mode: Motorised
• Working length: 1250 mm
• Sheet thickness for pre-bending: 1.5 mm
• Max. sheet thickness for bending: 2 mm
• Max. upper roll diameter: 75 mm
• Bending diameter min.: 117 mm
• Motor power: 1100 W
• Voltage: 400/50 V/Hz
• Operator column: Yes
• Forward/return flow: Yes
• Quality steel rollers: 3 Num.
• Drive rollers (+) cone bender wire core grooves: 2 Num.
• Lower roller/back roller: Yes
• Length: 2300 mm
• Width: 800 mm
• Height: 1100 mm
• Weight: 460 kg

Product Usage Instructions

Setup and Preparation
Place the motorised round bending machine on a stable surface with sufficient space around it for operation. Ensure all safety features are functional.

Adjusting Rollers
Adjust the upper and lower rollers as needed for the specific sheet material being worked on. Use the handwheel to adjust the rear roller position.

Operating the Machine
Control the machine using the foot pedals for forward and reverse feed. Use the control panel for precise adjustments and monitoring of the bending process.

Safety Measures
Always wear appropriate protective gear when operating the machine. Familiarize yourself with emergency stop procedures in case of any issues.

FAQ

• Q: What materials can be used with the motorised round bending machine?
  A: The machine is designed for rolling fine and medium-thickness sheet steel, stainless steel, and aluminium.

• Q: Can the machine be operated by one person?
  A: Yes, the machine is designed for one-man operation.

• Q: How can I upgrade the machine for more automation?
  A: You can upgrade with a feed drive on the rear roller and a control panel with a digital display for high-precision position measurement.

MOTORISED ROUND BENDING MACHINE

• AS-M 1250×1.5 mm
• Article Number: 83115
• EAN Code: 9004853831157

TECHNICAL FACTS

• Optimal handling
• One-man operation
• Upper and lower roller adjustable, movable rear roller
• Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

• AS manual round bending machines for stand-alone production

  • AS and AS-M round bending machines are designed for rolling fine and medium-thickness sheet steel, stainless steel and aluminium.
  • They enable controlled production of sheet bending radii and the production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.

• Advanced options
  All AS and AS-M models have a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.

• Motorised AS-M
  The motor-driven AS-M models are designed for light to medium and serial rolling jobs. They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.

• Automation
  All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with a digital display (high precision position measurement).

Application examples

• Plumbers
• Ventilation
• Tank construction
• Insulation companies
• Façade construction
• Pipeline construction
• Installers
• Metalworking shops
• Body shops
• Garages
• Mechanical engineering
• Training workshops

Standard features

• Analogue AS models
• Powerful geared motor 1,100 W with motor brake
• Mobile control column, double foot pedal for sheet metal advance or retraction
• The emergency stop button on the control column
• Safety line with emergency stop

Special accessories

• Induction-hardened steel rollers, have a very long service life
• Rear roller feed drive 370 W
• Control panel with rear roller control and digital display

SPECIFICATIONS

SPECIFICATIONS

Drive mode| motorised
Working length| 1250 mm
sheet thickness pre-bending max.| 1.5 mm
sheet thickness bending max.| 2 mm
upper roll diameter| 75 mm
bending diameter min.| 117 mm
motor power| 1100 W
voltage| 400/50 V/Hz
operator column forward / return flow| Yes
quality steel rollers| 3 Num.
drive rollers (+)| 2 Num.
cone bender| Yes
wire core grooves lower roller/back roller| Yes
Length| 2300 mm
Width| 800 mm
Height| 1100 mm
Weight| 460 kg

Start-up Service

Competent execution guaranteed

Including ELMAG®-Quality Check

• Depreservation, degreasing and de-securing
• Assembly until ready for use
• Oil filling of gearboxes, oil baths and central lubrication systems
• Testing of electrics, safety components and devices
• Test run on all shift and power levels
• 30-minute test run at the highest power level
• Checking and, if necessary, adjusting machine tolerances,
• e.g. V-belt tension and spindle concentricity
• Testing of all machine functions

For lathes, in addition:

• Lathe chuck reassembly with the marking of minimum tolerance
• Measurement of the spindle nose to tolerance < 0.01 mm
• Measurement of the lathe chuck
• Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

• Assembly of the unit, chassis assembly
• Intermediate hose assembly
• Mains plug assembly and gas hose assembly
• Connection preparation for gas or compressed air
• Control cable plug Assembly on hose assembly
• Installation & activation of water cooling unit for modular systems
• Filling with cooling liquid for liquid-cooled units
• Short test run or test welding

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