LEAB 230V PowAirBox II B Conversion Kit Instruction Manual

June 1, 2024
LEAB

LEAB 230V PowAirBox II B Conversion Kit

Product Information

Specifications:

  • Product Name: Adapter PowAirBox I to PowAirBox II
  • Function: Connects individual 2-pin connection cables for ejection signal and supply voltage to the 3-pin connector of PowAirBox II
  • Intended Use: Feeding current and compressed air to emergency vehicles

Product Usage Instructions

Safety
The installation instructions are for users with knowledge of automotive electrics. Follow safety precautions for a secure installation.

Package Contents
Ensure the package includes all necessary components for installation.

Connection Cable Installation
To connect 2 separate cables for ejection and supply voltage:

CAUTION: Reversing connections A and B will cause malfunction.

Y-Adapter Installation

WARNING: Reverse polarity can damage equipment.
Incorrect polarity leads to a short circuit.

Check correct polarization of connection cables.

  1. Connect ejection signal cable to socket marked A and supply voltage cable to socket marked B.

FAQ:

Q: Can I use this adapter with other vehicle types?
A: The adapter is specifically designed for use with PowAirBox II in emergency vehicles. Ensure compatibility before use on other vehicle types.

Q: What should I do if I encounter issues during installation?
A: If you face any problems during installation, refer to the troubleshooting section in the manual or contact customer support for assistance.

Safety

The present installation instructions are intended for users with previous knowledge of automotive electrics and support safe installation of the adapter for use according to the intended application:
The adapter is used to bring together individual 2-pin connection cables for the ejection signal [A] and the supply voltage [B] to the 3-pin connector [A/B] of the PowAirBox II. The PowAirBox II is a system for feeding current and compressed air to emergency vehicles.

Package contents

Component No.
Y-adapter 2 × 2-pin socket to 1 × 3-pin plug, item no.: 1549000013 1 ×

Connection cable installation

To connect 2 separate cables for the ejector [A] and the supply voltage [B], follow the steps below:

CAUTION! Reversing the connections [A] and [B] will cause the unit to malfunction.
If you already have separately installed cables (e.g. when replacing a PowAirBox I with a PowAirBox II), continue with the section “YAdapter Installation”.

Ejector [A]

  1. Lay the 2-pin connection cable for the ejector between the installation opening and the connection point in the vehicle.
  2. Connect the red positive cable of this 2-pin connection cable to terminal 50 (starter control) or terminal 15 (ignition starter switch) for the transmission of the ejection signal. Protect this cable as close as possible to the connection point with a fuse (according to ISO 8820-3) (12 V: 3 A/24 V: 6 A).
  3. Connect the black earth wire to the negative terminal of the starter battery.

Supply voltage [B]

  1. Lay the 2-pin connection cable for the supply voltage between the installation opening and the connection point in the vehicle.
  2. Connect the red positive conductor of this 2-pin connection cable for the permanent supply voltage of the unit to the positive terminal of the starter battery. Protect this cable as close as possible to the starter battery with a fuse (according to ISO 8820-3) (12/24 V: 1 A).
  3. Connect the black earth wire to the negative terminal of the starter battery.
    • The connection cables for the socket [A/B] are installed.

Y-adapter installation

WARNING
Reverse polarity can damage the equipment
Incorrect polarity of the connection cables will lead to a short circuit.

  1. Before plugging the connection cables into the adapter,make sure that they are correctly polarised according to the specified pin assignment.

LEAB-230V-PowAirBox-II-B-Conversion-Kit-1

Fig. 1: Y-adapter connections

1 Plug [A/B], 3-pin 2 Labelling of the sockets
3 Socket [A] for ejection sig- nal, 2-pin 4 Socket [B] for supply voltage,

2-pin

The connection cables for the ejection signal [A] and the operating voltage [B] are correctly installed.

  1. Connect the plug of the connection cable for the ejection signal to the socket of the adapter marked with the letter [A].
  2. Connect the plug of the connection cable for the operating voltage to the socket of the adapter marked with the letter [B].
    • The 3-pin plug [A/B] of the adapter is installed and ready for connection to the socket [A/B] of the PowAirBox II.

Pin assignment

Connection Pin Signal
Socket [A] (ejection signal) 1 +12 V/+24 V ignition switch or starter signal
2 Ground
Socket [B] (operating voltage) 1 +12 V/+24 V permanent operating voltage
2 Ground
Plug [A/B] (ejection signal and operating voltage)) 1 +12 V/+24 V ejection

signal
2| +12 V/+24 V permanent operating voltage
 | 3| Ground
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LEAB Automotive GmbH Thorshammer 6 24866 Busdorf info@leab.eu +49 (0) 4621 – 97860-0

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