LEAB 1217 Champ Charger User Manual
- May 15, 2024
- LEAB
Table of Contents
CHAMP 12 V
Champ Charger User Manual
BENUTZUNGSHANDBUCH
VERSION 10
20.04.2023
www.leab.eu
About this user manual
Read this user manual carefully and keep it in a safe place. This user manual
is intended for Skilled
workers in the field of automotive electrics.
Any modifications to the product or its components are prohibited and do not
conform to its intended use. Only use original LEAB or LEAB-approved
accessories.
Within this user manual, you will be notified of potential hazards involved in
handling the device through warnings and safety instructions. The colours and
signal words indicate the severity of the hazard:
Notice
Possibility of material damage
The signal word Attention indicates that there is a possibility of material
damage. To avoid material damage, follow the instruction.
CAUTION
Danger that can lead to minor injuries
Safety instructions with the signal word CAUTION indicate a hazard
which, if not avoided, can result in minor or moderate injury. Read
the safety instructions carefully and follow them to avoid the hazard.
WARNING
Hazards that can lead to severe injuries or death
Safety instructions with the signal word WARNING indicate a hazard which, if
not avoided, can result in death or severe injury. Read the safety
instructions carefully and follow them to avoid the hazard.
DANGER
Danger that will lead to severe injury or death
Safety instructions with the signal word Danger indicate a hazard which, if
not avoided, will result in death or severe injury. Read the safety
instructions carefully and follow them to avoid the hazard.
You will find useful tips and tricks in certain parts of the manual. These
appear as follows:
TIP
Tips provides additional, useful information.
Read the tip carefully and follow the instructions where applicable.
Safety
This manual will help you to handle the device safely. Use the device solely
in accordance with its intended use. Observe the safety instructions.
The charger is a trickle and battery charger for permanent installation in
vehicles. This charger can be used to charge all types ofLead-acid batteries
(wet, gel, AGM). Any modifications to the device or its components are
prohibited and do not conform to its intended use. Keep this manual is a place
where it can be accessed quickly.
2.1 Intended Use
The charger is designed for permanent installation in vehicles with 12 or 24 V
onboard power systems for charging Lead-acid batteries (wet, gel, AGM). It is
suitable for charging and trickle charging auxiliary batteries. The device is
designed for a temperature range of -30 °C … 60 °C. Do not charge batteries
with this charger outside the specified temperature range. At higher
temperatures, the output power of the charger automatically decreases.
WARNING
Risk of fire from overheated battery
Flammable gases can escape if the battery overheats.
- Always charge batteries in well-ventilated rooms and away from ignition sources.
WARNING
Risk of injury from damaged, frozen or deformed batteries
Damaged, frozen or deformed batteries can cause injuries.
- Before using the battery, make sure that the battery is undamaged and the electrolyte is not frozen.
WARNING
Burns from escaping acid
Acid can leak out when handling batteries.
- Wear acid-proof clothing when handling batteries.
Notice
Device defects from incorrect installation
Incorrect installation can result in device defects.
- Install the device in a dry and cool location.
2.2 Foreseeable Misuse
The charger is designed for permanent installation in vehicles. Do not mount
the device outside the vehicle. Only charge lead-acid batteries (wet, gel/AGM)
and traction batteries with this charger.
The negative lead of the charger may contain a temperature sensor, do not
shorten or lengthen the lead under any circumstances.
Never pinch the leads of the charger to avoid damage. In the event of damage,
unplug the charger immediately and contact your dealer or LEAB.
About this product
The Champ charger is a trickle and battery charger designed for permanent installation in vehicles. With its pre-programmed and fixed charging characteristic, all types of Lead-acid batteries (wet, gel, AGM) can be charged with this charger.
Fig. 1: Champ Charger
- AC cable
- DC cable
- Mounting hole
- LED status display
Technical specifications
| Part no.
0101033810| Part no.
0101033811| Part no.
0101033813
---|---|---|---
Model| Champ 1217| Champ 1217| Champ 1217
Battery type| Lead (gel/AGM)| Lead (wet)| Lead (gel/AGM)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-pro- grammed, cannot be changed| IU1U2
pre-pro- grammed, cannot be changed| IU1U2 pre-pro- grammed, cannot be changed
Charging current| 17 A| 17 A| 17 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.1 V| 14.4 V
Trickle charging| 13.8 V| 13.5 V| 13.8 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 40 Hz … 60 Hz| 40 Hz … 60 Hz| 40 Hz … 60 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of effi- ciency, max.| > 88 %| > 88 %| > 88 %
AC wire| 1.5 m, two-pin earthed plug| 1.5 m, two-pin earthed plug| 1.5 m, two-
pin earthed plug
DC wire| 1.5 m, ring ter- minal, M8| 1.5 m, ring ter- minal, M8| Open
IP rating| IP67| IP67| IP67
Operating temper- ature| -30 °C … +70 °C| -30 °C … +70 °C| -30 °C … +70 °C
Protection class| I| I| I
Dimensions (L x W x H)| 98 mm x 192 mm x 47 mm| 98 mm x 192 mm x 47 mm| 98 mm
x 192 mm x 47 mm
Weight| 1.4 kg| 1.4 kg| 1.4 kg
| Part no.
0101033819| Part no.
0101933826| Part no.
0101033820
---|---|---|---
Model| Champ 1217| Champ 1217| Champ 1217
Battery type| Lead (gel/AGM)| Lead (wet)| Lead (wet)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-pro- grammed, cannot be changed| IU1U2
pre-programmed, cannot be changed| IU1U2 pre-programmed, cannot be changed
Charging current| 17 A| 17 A| 17 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.1 V| 14.1 V
Trickle charging| 13.8 V| 13.5 V| 13.5 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 40 Hz … 60 Hz| 40 Hz … 60 Hz| 40 Hz … 60 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of efficiency, max.| > 88 %| > 88 %| > 88 %
AC wire| 0.2 m; DEFA| 1.5 m, two-pin earthed plug| 0.2 m; DEFA
DC wire| 1.5 m, ring terminal, M8| 1.5 m, open| 1.5 m, ring terminal, M8
IP rating| IP67| IP67| IP67
Operating temperat- ure| -30 °C … +70 °C| -30 °C … +70 °C| -30 °C … +70 °C
Protection class| I| I| I
Dimensions (L x W x H)| 98 mm x 192 mm x 47 mm| 98 mm x 192 mm x 47 mm| 98 mm
x 192 mm x 47 mm
Weight| 1.4 kg| 1.4 kg| 1.4 kg
| Part no.
0101033825| Part no.
0101033826| Part no.
0101033828
---|---|---|---
Model| Champ 1217| Champ 1217| Champ 1217
Battery type| Lead (gel/AGM)| Lead (wet)| Lead (gel/AGM)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-pro- grammed, cannot be changed| IU1U2
pre-pro- grammed, cannot be changed| IU1U2 pre-pro- grammed, cannot be changed
Charging current| 17 A| 17 A| 17 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.1 V| 14.4 V
Trickle charging| 13.8 V| 13.5 V| 13.8 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 40 Hz … 60 Hz| 40 Hz … 60 Hz| 40 Hz … 60 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of effi- ciency, max.| > 88 %| > 88 %| > 88 %
AC wire| 1.5 m, two-pin earthed plug| 1.5 m, two-pin earthed plug| 1.5 m, two-
pin earthed plug
DC wire| 4.0 m, MagCode Pro PowerSystems| 4.0 m, MagCode Pro PowerSystems| 4.0
m, MagCode Pro PowerSystems
IP rating| IP67| IP67| IP67
Operating temper- ature| -30 °C … +70 °C| -30 °C … +70 °C| -30 °C … +70 °C
Protection class| I| I| I
Dimensions (L x W x H)| 98 mm x 192 mm x 47 mm| 98 mm x 192 mm x 47 mm| 98 mm
x 192 mm x 47 mm
Weight| 1.4 kg| 1.4 kg| 1.4 kg
| Part no.
0101033829| Part no.
0101033830| Part no.
0101933825
---|---|---|---
Model| Champ 1217| Champ 1217| Champ 1217
Battery type| Lead (gel/AGM)| Lead (gel/AGM)| Lead (gel/AGM)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-programmed, cannot be changed| IU1U2
pre-programmed, cannot be changed| IU1U2 pre-programmed, cannot be changed
Charging current| 17 A| 17 A| 17 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.4 V| 14.4 V
Trickle charging| 13.8 V| 13.8 V| 13.8 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 40 Hz … 60 Hz| 40 Hz … 60 Hz| 40 Hz … 60 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of efficiency, max.| > 88 %| > 88 %| > 88 %
AC wire| 1.5 m, two-pin earthed plug| 1.5 m, two-pin earthed plug| 1.5 m, two-
pin earthed plug
DC wire| 2.5 m, round cable 2x 2.5 sqm Lapp cable Ölflex 210| 1.5 m, FLKK
binder coupling| Open
IP rating| IP67| IP67| IP67
Operating temperat- ure| -30 °C … +70 °C| -30 °C … +70 °C| -30 °C … +70 °C
Protection class| I| I| I
Dimensions (L x W x H)| 98 mm x 192 mm x 47 mm| 98 mm x 192 mm x 47 mm| 98 mm
x 192 mm x 47 mm
Weight| 1.4 kg| 1.4 kg| 1.4 kg
| Part no.
0101033315| Part no.
0101033316| Part no.
0101033318| Part no.
0101033319
---|---|---|---|---
Model| Champ 1207| Champ 1207| Champ 1207| Champ 1207
Battery type| Lead (gel/AGM)| Lead (wet)| Lead (gel/AGM)| Lead (wet)
Battery capa- city| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah …
170 Ah
Charging char- acteristics| IU1U2 pre-pro- grammed, can- not be changed| IU1U2
pre-pro- grammed, can- not be changed| IU1U2 pre-pro- grammed, can- not be
changed| IU1U2 pre-pro- grammed, can- not be changed
Charging cur- rent| 7 A| 7 A| 7 A| 7 A
Ripple| < 3 %| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.1 V| 14.4 V| 14.1 V
Trickle charging| 13.8 V| 13.5 V| 13.8 V| 13.5 V
Input voltage| 230 V| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V| 90 V … 270 V
Input frequency| 50 Hz| 50 Hz| 50 Hz| 50 Hz
Switching fre- quency| 100 kHz| 100 kHz| 100 kHz| 100 kHz
Degree of effi- ciency, max.| > 88 %| > 88 %| > 88 %| > 88%
AC wire| 0.2 m DEFA| 0.2 m; DEFA| 0.2 m, two-pin earthed plug| 2.2 m, two-pin
earthed plug
DC wire| 1.5 m, ring ter- minal, M8| 1.5 m, ring ter- minal, M8| 1.5 m, Mag-
Code Pro| 1,5 m, ring ter- minal, M8
IP rating| IP67| IP67| IP67| IP67
Operating tem- perature| -30 °C … +85 °C| -30 °C … +85 °C| -30 °C … +85 °C|
-30 °C … +85°C
Protection class| I| I| I| I
Dimensions (L x W x H)| 80 mm x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm| 80 mm
x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm
Weight| 0.8 kg| 0.8 kg| 0.8 kg| 1.1 kg
| Part no.
0101033326| Part no.
0101033330| Part no.
0101033331
---|---|---|---
Model| Champ 1207| Champ 1207| Champ 1207
Battery type| Lead (gel/AGM)| Lead (gel/AGM)| Lead (wet)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-pro- grammed, cannot be changed| IU1U2
pre-pro- grammed, cannot be changed| IU1U2 pre-pro- grammed, cannot be changed
Charging current| 7 A| 7 A| 7 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.4 V| 14.1 V
Trickle charging| 13.8 V| 13.8 V| 13.5 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 50 Hz| 50 Hz| 50 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of efficiency, max.| > 88 %| > 88 %| > 88 %
AC wire| 2.2 m, two-pin earthed plug| 2.2 m, two-pin earthed plug| 2.2 m, two-
pin earthed plug
DC wire| 1.5 m, ring terminal, M8| 1.5 m, ring terminal, M8| 1.5 m, MagCode
Pro
IP rating| IP67| IP67| IP67
Operating temperat- ure| -30 °C … +85 °C| -30 °C … +85 °C| -30 °C … +85 °C
Protection class| I| I| I
Dimensions (L x W x H)| 80 mm x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm| 80 mm
x 155 mm x 43 mm
Weight| 0.8 kg| 0.8 kg| 0.8 kg
| Part no.
0101033332| Part no.
0101033333| Part no.
0101033334
---|---|---|---
Model| Champ 1207| Champ 1207| Champ 1207
Battery type| Lead (wet)| Lead (wet)| Lead (gel/AGM)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah
Charging character- istics| IU1U2 pre-pro- grammed, cannot be changed| IU1U2
pre-pro- grammed, cannot be changed| IU1U2 pre-pro- grammed, cannot be changed
Charging current| 7 A| 7 A| 7 A
Ripple| < 3 %| < 3 %| < 3 %
Main charging| 14.1 V| 14.1 V| 14.4 V
Trickle charging| 13.5 V| 13.5 V| 13.8 V
Input voltage| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 50 Hz| 50 Hz| 50 Hz
Switching frequency| 100 kHz| 100 kHz| 100 kHz
Degree of effi- ciency, max.| > 88 %| > 88 %| > 88 %
AC wire| 2.2 m, two-pin earthed plug| 2.2 m, two-pin earthed plug| 2.2 m, two-
pin earthed plug
DC wire| 1.5 m, rubber cable, MagCode Pro| 3.0 m, DIN 14690 plug| 1.5 m,
MagCode Pro
IP rating| IP67| IP67| IP67
Operating temper- ature| -30 °C … +85 °C| -30 °C … +85 °C| -30 °C … +85 °C
Protection class| I| I| I
Dimensions (L x W x H)| 80 mm x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm| 80 mm
x 155 mm x 43 mm
Weight| 0.8 kg| 0.8 kg| 0.8 kg
| Part no.
0101033335| Part no.
0101035001| Part no.
0101933331| Part no.
0101935001
---|---|---|---|---
Model| Champ 1207| Champ 1207| Champ 1207| Champ 1207
Battery type| Lead (gel/AGM)| Lead (gel/AGM)| Lead (wet)| Lead (wet)
Battery capacity| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170 Ah| 55 Ah … 170
Ah
Charging char- acteristics| IU1U2 pre-pro- grammed, can- not be changed| IU1U2
pre-pro- grammed, can- not be changed| IU1U2 pre-pro- grammed, can- not be
changed| IU1U2 pre-pro- grammed, can- not be changed
Charging cur- rent| 7 A| 7 A| 7 A| 7 A
Ripple| < 3 %| < 3 %| < 3 %| < 3 %
Main charging| 14.4 V| 14.4 V| 14.1 V| 14.1 V
Trickle charging| 13.8 V| 13.8 V| 13.5 V| 13.5 V
Input voltage| 230 V| 230 V| 230 V| 230 V
Input values| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V| 190 V … 270 V
Input frequency| 50 Hz| 50 Hz| 50 Hz| 50 Hz
Switching fre- quency| 100 kHz| 100 kHz| 100 kHz| 100 kHz
Degree of effi- ciency, max.| > 88 %| > 88 %| > 88 %| > 88 %
AC wire| 2.2 m, Neutrik| 2.2 m, two-pin earthed plug| 2.2 m, two-pin earthed
plug| 2.2 m, two-pin earthed plug
DC wire| Open| 3.0 m, DIN 14690 plug| Open| Open
IP rating| IP67| IP67| IP67| IP67
Operating tem- perature| -30 °C … +85 °C| -30 °C … +85 °C| -30 °C … +85 °C|
-30 °C … +85 °C
Protection class| I| I| I| I
Dimensions (L x W x H)| 80 mm x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm| 80 mm
x 155 mm x 43 mm| 80 mm x 155 mm x 43 mm
Weight| 0.8 kg| 0.8 kg| 0.8 kg| 0.8 kg
Package contents
Name | No. |
---|---|
Battery charger | 1x |
User manual | 1x |
Charging characteristic
Battery charging is fully automatic and micro-processor controlled with a
3-stage IU1 U2 characteristic curve for gentle and optimum charging of the
batteries. I phase:
Charging with constant current
Depending on the battery charge state, the battery is charged with maximum
charging current to store as much energy as possible in the battery. After
reaching the set main charging voltage, the charger switches to the next
charging phase (U1 phase). If the set main voltage is not reached within max.
10 hours, the device changes to the U2 phase.
U1 phase: Charging with constant current
In the main charging phase, the voltage is kept at a constant value. As the
battery increasingly charges, the current decreases continuously and
approaches a lower limit.
Battery | Type | Main charge voltage |
---|---|---|
Gel battery | 12 V | 14.4 V |
Wet cell battery | 12 V | 14.1 V |
AGM battery | 12 V | 14.4 V |
U2 phase: Charging with constant current
In this phase, the charging voltage is reduced in order to maintain the
battery charge for an unlimited period and counteract self-discharge.
Additional connected consumers are supplied via the charger in this phase
without loading the battery.
Battery | Type | Charge voltage |
---|---|---|
Gel battery | 12 V | 13.8 V |
Wet cell battery | 12 V | 13.5 V |
AGM battery | 12 V | 13.8 V |
Assembly
To assemble the device, proceed as follows:
Choose a cool, dry and well-ventilated assembly site.
Do not mount the device directly next to or above batteries.
Optimum cooling is achieved by mounting the unit vertically on a flat surface.
1. Fasten the device to the 4 mounting holes on the side (3) (Ø 5 mm).
⇒ The device is assembled.
Installation
The Champ charger is designed for permanent installation in vehicles.
8.1 Battery connection
To install the device in the vehicle, proceed as follows:
-
Disconnect the battery from the vehicle power circuit.
WARNING! Disconnect the negative lead first. -
Secure the positive lead of the device as close as possible to the vehicle battery with a suitable fuse.
-
Connect the positive lead of the device to the positive terminal of the battery.
-
Connect the negative lead of the device to the negative terminal of the battery.
NOTE! Connect the cable lug directly to the negative terminal of the battery. -
Connect the vehicle battery to the vehicle power circuit.
⇒ The device is installed.
8.2 Connection to the 230 V mains supply
To connect the device to the 230 V mains, proceed as follows:
NOTE! The charger is only suitable for connection to fused, earthed 230 V
mains supplies.
- Connect the mains plug to a 230 V mains supply.
⇒ The charger is connected to the 230 V mains supply.
8.3 Connection to the 115 V mains supply
To connect the device to the 115 V mains, proceed as follows:
NOTE! The charger is only suitable for connection to fused, earthed 115 V
mains supplies.
- Connect the mains plug to a 115 V mains supply.
⇒ The charger is connected to the 115 V mains supply.
Operation
9.1 LED status display
LED display | Item | Meaning |
---|---|---|
Yellow LED lights up | The charging process is in the I-phase with maximum |
current. The voltage drops as soon as the battery is charged.
| Yellow and green LED lights up| The charger is in the main charging phase.
The battery is charged with increased voltage.
| Green LED lights up| The charger is in the trickle charging phase. The
charger ensures that the battery remains charged.
9.2 Charging the battery
To unpack the device, proceed as follows:
The device is installed.
The battery is connected.
- Connect the mains plug to a 230 V mains supply.
⇒ Charging starts automatically, the yellow LED of the charge status indicator lights up.
⇒ If the charging current is 15% below the maximum value, the yellow and green LEDs of the charging status indicator light up.
⇒ When the battery is fully charged, the green LED on the charging status indic- ator lights up and indicates the trickle charge.
⇒ The battery is charged.
9.3 Charging the battery
To unpack the device, proceed as follows:
The device is installed.
The battery is connected.
- Connect the mains plug to a 115 V mains supply.
⇒ Charging starts automatically, the yellow LED of the charge status indicator lights up.
⇒ If the charging current is 15% below the maximum value, the yellow and green LEDs of the charging status indicator light up.
⇒ When the battery is fully charged, the green LED on the charging status indic- ator lights up and indicates the trickle charge.
⇒ The battery is charged.
Maintenance
Check the device as follows before using it each time:
– Check the mains cable and mains plug for damage.
– Check charging cables and connections for damage.
– Check the charger for external damage.
– Ensure that the wiring between the charging cable and the charger is secure.
TIP
Battery maintenance
For battery maintenance, refer to the battery manufacturer’s instructions.
Disposal
Dispose of the device in accordance with the Waste Electrical and Electronic
Equipment Regulations (WEEE).
The system must not be disposed of with household waste.
Take it to a recycling point or return it to your point of sale.
EU Declaration of Conformity
The Champ charger complies with the requirements of the following directives:
– 2014/30/EU: EMV
– 2014/35/EU: NRL
– 2011/65/EU: RoHS
Appendix
13.1 Information on outdoor use of the PowerSystem 12/24 V
MagCode PowerSystems were originally developed for vehicle interiors. However,
in Germany, the BGS, DRK, fire brigade, police and THW now use these systems
in addition to the DIN plug as an outdoor socket for charge maintenance on
their emergency vehicles.
With regard to outdoor use, please note:
Port (socket)
When installed with a sealing ring on the front (contacting side to the clip),
the port is tight in accordance with IP5K9K. If the rear of the port comes
into contact with water, it must be sealed.
Clip (pick-up/connector)
The clip (IP40) is not waterproof. Keep the clip protected from water.
Clip to port connection
This connection is also not waterproof. At best, it is protected against
dripping wa- ter (IP42).
To prolong the life of the product, the following measures should also be
taken:
– After outdoor use, clean the port briefly with a cloth.
– Remove possible deposits of metal chips on the contact side of the port and
clip with an adhesive strip from time to time.
– Spray contact spray on port and clip contacts every 1 to 2 months.
TIP
Device defect due to faulty release under load
The MagCode PowerSystemPro 12/24 V has a mechanical bayonet lock.
It can be disconnected under load without unlocking, which can damage the
system or cause the system to fail completely.
- Always unlock the system manually.
13.2 MagCodePowerPort installation instructions NOTE! An existing car
socket can easily be replaced by a MagCode PowerPort, as both have the same
diameter. If installing elsewhere, we recommend visiting a specialist
workshop.
To install the MagCodePowerPort in place of an existing car socket, proceed as
follows:
DANGER! Short circuit hazard – Remove the fuse before starting work.
-
Pull out the existing car socket.
NOTE! Note the polarity of the wires. -
Cut the cable.
OR… -
Drill a new installation opening (Ø 28 mm).
⇒ The installation opening is prepared. -
Slide the MagCodePowerPort, with or without spacer ring, into the installation opening.
-
Screw the MagCodePowerPort on the back with a nut (M28).
-
Connect the cables with each other by soldering, crimping or with connection terminals.
-
Put the fuse back in place.
⇒ The MagCodePowerPort is installed.
13.3 MagCodePowerClip assembly instructions
To install the device, proceed as follows:
-
Cut off the old connector.
NOTE! Note the polarity of the wires. -
Screw on the MagCodePowerClip.
-
Select the appropriate strain relief for the cable thickness.
-
If necessary, shorten the cable grommet by passing the cables through the grom- met and the strain relief and attaching the wire end ferrules.
-
Screw the cables into the terminals.
NOTE! Note the polarity of the wires. -
Screw the housing together.
⇒ The device is assembled.
LEAB Automotive GmbH
Thorshammer 6
24866 Busdorf
Tel: +49 (0) 4621 9 78 60-0
Fax: +49 (0) 4621 9 78 60-260
info@leab.eu
References
Read User Manual Online (PDF format)
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