johnson SERIE AURUM R32 Air Source Heat Pump Instruction Manual

June 1, 2024
Johnson

johnson Logo AEROTERMIA
AIR SOURCE HEAT PUMP
johnson SERIE AURUM R32 Air Source Heat Pump - SERIE AURUM R32
V.3

SERIE AURUM R32 Air Source Heat Pump

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Note

  1. Please read the instruction manual carefully before installation or operation.
  2. The heat pump must be installed by a professional installer.
  3. Please follow the instruction manual strictly when installing the heat pump
  4. If any update on the product, this instruction manual is subject to change without notice
  5. If the heat pump is installed where is vulnerable to lightning strikes, it is necessary to take lightning protection measures; if the heat pump is turned off in the winter, please be sure to drain the water in the system to prevent cold water from swelling and causing system damage.

User Instructions

  1. Please use an electrical leakage switch, otherwise, there may be electric shock, fire, etc.
  2. Make sure that the leakage protection switch is securely connected. If the wiring is not secure, it may cause electric shock, heat, or fire.
  3. Do not operate with a wet hand, otherwise, there may cause electric shock.
  4. Do not insert your fingers or any stick into the inside of the ventilation area, otherwise, harm will be caused.

Precautions
Please make sure that you have read this manual before using our air source heat pump. In the “User Information” chapter, “User Information” provides essential safety information. Please be sure to follow the instruction strictly.
Warning Wrong operations are likely to cause serious consequences such as death, serious injury, or major accidents
Note Improper operation may result in a safety accident, damage to the machine, or affect the function of the machine.
Warning
Please read the labels on the machine carefully. If abnormal conditions such as abnormal noise, odor, smoke, temperature rise, electric leakage, fire, etc. are found during use, please cut off the power immediately and contact our local customer service center or dealer in time to repair it. Contact the local fire and emergency department immediately if necessary.

  1. This Machine is not allowed to be installed by the user. A professional installer must install it, Otherwise cause safety accidents or affects the machine’s performance.
  2. Without professional guidance, non-professionals are not allowed to disassemble the machine. Otherwise, accidents or damage may be caused to the device.
  3. Do not use or store flammable materials such as hair spray, paint, gasoline, alcohol, etc., around the machine. Otherwise, fire may be caused.
  4. The machine’s main power switch should be placed where that child cannot reach to prevent children from playing with the power switch.
  5. Do not spray water or other liquids on the machine. Otherwise, danger may occur.
  6. Do not touch the machine with wet hands. Otherwise, it may cause an electric shock.
  7. In thunderstorms, please disconnect the main power switch off the machine. Otherwise, lightning may cause danger or damage to the device.
  8. The machine needs to use a separate power switch to avoid sharing the same circuit with other electrical appliances, supply the power to the machine vice the specified power cable, and use the proper breaker with the electric leakage protection required.
  9. The machine must be installed with a specified grounding wire. Do not connect the grounding wire to the gas pipe, water pipe, lightning conductor, or telephone, and the machine must be grounded reliably to avoid any electric shock.
  10. Do not disconnect the power supply when the machine is running.
  11. When the machine is not used for a long time, please disconnect the main power switch to avoid accidents.
  12. If the ambient temperature is below 0 ℃, it is forbidden to cut off the power supply. If the power is turned off unexpectedly under these conditions, drain the water inside the pipeline.

Note

  1. Do not put your hands or other objects into the air outlet of the machine. Otherwise, the fan running at high speed may cause harm.
  2. Do not remove the fan cover. Otherwise, the fan running at high speed may cause injury to you or others.
  3. Lightning and other sources of electromagnetic radiation may have a remarkable effect on the machine. Turn off the power and then restart the device if it does affect it.
  4. Make sure the water supply is frequent. Otherwise, the machine may be damaged.
  5. Do not restart the machine frequently. Otherwise, the device may be damaged.
  6. The operating parameters of the machine and the set value of the protection device have been selected by the manufacturer. Users should not change the set value arbitrarily and do not short the wire of the protection device. Otherwise, the machine may be damaged due to improper protection.
  7. To avoid the freezing of the water system pipeline when the machine is deactivated in an environment below 0 ℃, please keep the machine standby state. If the device is out of service for a long time, it is recommended that the user drain the water out of the water system and disconnect the power supply.
  8. Please perform regular maintenance on the machine as required by the instructions to ensure the device is in good operating condition.

Refrigerant Precaution

  1. Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer.
  2. The appliance shall be stored in a room without continuously operating ignition sources (for example open flames, an operating gas appliance, or an operating electric heater)
  3. Do not pierce or burn.
  4. Be aware that refrigerants may not contain an odor.
  5. Appliance shall be installed, operated, and stored in a room with a floor area larger than X m2
  6. The installation of pipe-work shall be kept to a minimum of X m2
  7. Spaces where refrigerant pipes shall be in compliance with national gas regulations.
  8. Servicing shall be performed only as recommended by the manufacturer.
  9. The appliance shall be stored in a well-ventilated area where the room size corresponds to the room area as specified for operation.
  10. All working procedures that affect safety means shall only be carried out by competent persons.

Requirement of Flammable Refrigerant

  1. Transport of equipment containing flammable refrigerants: Compliance with the transport regulations

  2. Marking of equipment using signs: Compliance with local regulations

  3. Disposal of equipment using flammable refrigerants: Compliance with national regulations

  4. Storage of equipment/appliances: The storage of equipment should be in accordance with the manufacturer’s instructions.

  5. Storage of packed (unsold) equipment: Storage package protection should be constructed such that mechanical damage to the equipment inside the package will not cause a leak of the refrigerant charge. The maximum number of pieces of equipment permitted to be stored together will be determined by local regulations.

  6. Information on servicing:
    i. Checks to the area
    Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
    ii. Work Procedure
    Work shall be undertaken under a controlled procedure so as to minimize the risk of flammable gas or vapor being present while the work is being performed.
    iii. General Work Area
    All maintenance staff and others working in the local area shall be instructed on the nature of the work being carried out. Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the conditions within the area have been made safe by control of flammable material.
    iv. Checking for the presence of refrigerant
    The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. nonsparking, adequately sealed or intrinsically safe.
    v. Presence of fire extinguisher
    If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
    vi. No ignition sources
    No person carrying out work in relation to a refrigeration system that involves exposing any pipework that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removal, and disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. “No Smoking” signs shall be displayed.
    vii. Ventilated area
    Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
    viii. Checks to the refrigeration equipment
    Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the manufacturer’s maintenance and service guidelines shall be followed. If in doubt consult the manufacturer’s technical department for assistance. The following checks shall be applied to installations using flammable refrigerants:
    –The charge size is in accordance with the room size within which the refrigerant containing parts are installed;
    –The ventilation machinery and outlets are operating adequately and are not obstructed;
    –If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant;
    –Marking of the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected;
    –Refrigeration pipes or components are installed in a position where they are unlikely to be exposed to any substance which may corrode refrigerant- containing components unless the components are constructed of materials that are inherently resistant to being corroded or are suitably protected against being so corroded.
    ix. Checks to electrical devices
    Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised.
    Initial safety checks shall include:
    • That capacitor is discharged: this shall be done in a safe manner to avoid the possibility of sparking;
    • That there no live electrical components and wiring are exposed while charging, recovering, or purging the system;
    • That there is continuity of earth bonding.

  7. Repairs sealed components:
    a) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.
    b) Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in such a way that the level of protection is affected. This shall include damage to cables, an excessive number of connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc. Ensure that apparatus is mounted securely. Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of flammable atmospheres. Replacement parts shall be in accordance with the manufacturer’s specifications.
    NOTE: The use of silicone sealant may inhibit the effectiveness of some types of the leak.

  8. Repair to intrinsically safe components
    Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible voltage and currently permitted for the equipment in use.
    Intrinsically safe components are the only types that can be worked on whillivingve in the presence of a flammable atmosphere. The test apparatus shall be at the correct rating. Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere from a leak.

  9. Cabling
    Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans.

  10. Detection of flammable refrigerants
    Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used.

  11. Leak detection methods
    The following leak detection methods are deemed acceptable for systems containing flammable refrigerants.
    Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas (25 % maximum) is confirmed.
    Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.

  12. Removal and evacuation
    When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to:
    • Remove refrigerant;
    • Purge the circuit with inert gas;
    • Evacuate;
    • Purge again with inert gas;
    • Open the circuit by cutting or brazing.
    The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be “flushed” with OFN to render the unit safe. This process may need to be repeated several times.
    Compressed air or oxygen shall not be used for this task.
    Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure is achieved, then venting to the atmosphere, and finally pulling down to a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital if brazing operations on the pipe-work are to take place.
    Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is ventilation available.

  13. Charging procedures
    In addition to conventional charging procedures, the following requirements shall be followed.
    –Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
    –Cylinders shall be kept upright.
    –Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
    –Label the system when charging is complete (if not already).
    –Extreme care shall be taken not to overfill the refrigeration system.
    –Prior to recharging the system, it shall be pressure tested with OFN. The system shall be leak tested on completion of charging prior to commissioning. A follow-up leak test shall be carried out prior to leaving the site.

  14. Decommissioning
    Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential that electrical power is available before the task is commenced.
    a) Become familiar with the equipment and its operation.
    b) Isolate system electrically.
    c) Before attempting the procedure ensure that:
    • Mechanical handling equipment is available, if required, for handling refrigerant cylinders;
    • All personal protective equipment is available and being used correctly;
    • The recovery process is supervised at all times by a competent person;
    • Recovery equipment and cylinders conform to the appropriate standards.
    d) Pump down refrigerant system, if possible.
    e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system.
    f) Make sure that cylinder is situated on the scales before recovery takes place.
    g) Start the recovery machine and operate in accordance with manufacturer’s instructions.
    h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
    i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
    j) When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equipment are removed from the site promptly and all isolation valves on the equipment are closed off.
    k) Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.

  15. Labelling
    Equipment shall be labeled stating that it has been decommissioned and emptied of refrigerant.
    The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.

  16. Recovery
    When removing refrigerants from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge is available. All cylinders to be used are designated for the recovered refrigerant and labeled for that refrigerant (i.e. special cylinders for the recovery of refrigerant). Cylinders shall be complete with a pressure relief valve and associated shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs. The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be suitable for the recovery of flammable refrigerants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leakfree disconnect couplings and in good condition. Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained, and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release. Consulting manufacturer if in doubt. The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants in recovery units and especially not in cylinders. If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this process. When oil is drained from a system, it shall be carried out safely.

Other Safety
Thank you for choosing a heat pump. This is a heat pump capable of providing the ideal comfort for your home, always with a suitable hydraulic installation. The unit is an air source heat pump for space heating/cooling and a sanitary water heater for houses, apartment blocks, and small industrial premises. Outdoor air is used as a heat source creating free energy to heat your home.
This manual forms an essential part of the product and it must be given to the user. Read the warnings and recommendations in the manual carefully, as they contain important information on the safety, use, and maintenance of the installation.
This heat pump must be installed by qualified personnel only, in accordance with the legislation in force and following the manufacturer’s instructions.
The start-up of this heat pump and any maintenance operations must be carried only by qualified personnel only.
Incorrect installation of this heat pump could result in damage to people, animals or property, and the manufacturer will not be held liable in such cases.
The following safety precautions should always be taken into account:

  1. Be sure to read the following WARNING before installing the unit.
  2. Be sure to observe the cautions specified here as they include important items related to safety.
  3. After reading these instructions, be sure to keep them in a handy place for future reference.
  4. Equipment shall contain the following identification:

Inflammable “ ” Read Carefully “ ” Professional Recycling “

Operation Instruction

Operating instructions for the wire controller:

  1. Wire controller button illustration
  2. LCD wire controller
    2.1, Connect the power, as following picture shows,Select the corresponding language option and click“ ”enter the system,If no language is selected within 2 minutes, the system automatically enters the system based on the current language.johnson SERIE AURUM R32 Air Source Heat Pump - Operating
instructions for the wire controllerAfter entering the system, the following page will be displayed. The normal page is displayed after 3 seconds3S,If the communication fails, the display remains. Touch is accompanied by the sound of keys. If the bright screen has no touch operation for 2 minutes, the screen will be automatically destroyed,Click on the screen to wake up.johnson SERIE AURUM R32 Air Source Heat Pump - Operating
instructions for the wire controller 2 2.2, Main interface displayjohnson SERIE AURUM R32 Air Source Heat Pump - Operating instructions
for the wire controller 3johnson SERIE AURUM R32 Air Source Heat Pump -
Operating instructions for the wire controller 4 2.2.1, Icon description
    The main interface shows from left to right at the top of the main interface: time, day-month-year, week, frost, grade couple, mute, water pump, water return valve, electric heating, compressor, fan, wifi;
    Mode/turn off display: In the state of power on, the current running mode will be displayed on the left of the main interface. The running mode will not be displayed when power off.| Underfloor heating
    ---|---
    | Hot water
    | Heating
    | Cooling
    | DHW+Heating
    | DHW+Underfloor heating
    | DHW+Cooling

Fault display: When there is a unit failure, blinking display, You can click this icon to view real-time faults or fault records;
Frost shows: When the unit enters defrosting, Always bright display; Flash display when refrigerant recovery is running;
Cascading display: When the unit network is running, Always bright display;
Silent mode display: When the unit goes into silent mode, Always bright display;
Timing display: When the timing function is enabled, Always bright display;
Water pump display: When the water pump is running, Always bright display;
Return water display: When the backwater valve is activated, Always bright display; When the backwater valve does not start,
Set the return water timing, Always bright display;
Eclectic heater display: When the electric heater starts, Always bright display; When the electric heater does not start and the quick heating function is enabled, 1Hz blinking display;When the electric heating does not start and open the sterilization function,0.5Hz blinking display;
Compressor display: When the compressor starts, Always bright display;
Fan motor shows: When the fan starts, Always bright display;
WIFi display: When the unit connects to WIFI successfully, Always bright display;

  1. Wire control operation
    3.1. on-off key: On the bright screen,

    Press the button on Can realize the on/off operation, ON is displayed below the icon during startup, At the same time the current mode is displayed as the upper left corner; When the unit is powered OFF, the mode icon is off;
    3.2. mode key: On the bright screen,
    Press Enter the mode selection function page. Click the corresponding mode on the mode selection page to realize the mode switching operation, press the top left corner “Mode” Back or top right “Main” can go back to the home page;johnson SERIE AURUM R32 Air Source Heat Pump - Operating instructions
for the wire controller 5 3.3. temperature settingjohnson SERIE AURUM R32
Air Source Heat Pump - temperature settingjohnson SERIE AURUM R32 Air Source Heat Pump -
temperature setting 2** 3.3.1, Single mode (heating, cooling, floor heating, hot water), can click“+””-“Adjust the setting temperature of the current mode; Or the slider can also set the setting temperature of the current mode; Or click Set temperature value, Enter the setting temperature on the keyboard that pops up,press“Enter” “Enter’to modify;
    3.3.2, In combination mode, Click Set temperature value, Enter set temperature press on the keyboard that pops up“Enter’to modify;
    3.4. rapid heating, silence, Forced frost, System emptying, High temperature sterilization function:
    In the bright screen in the main interface, click enter the function selection pate;and then click to enter the user command operation, From the top to down is silent mode, high temperature sterilization, Forced frost, Manual rapid heating, System emptying; Click the corresponding button to start/close the corresponding function.johnson SERIE AURUM R32 Air Source
Heat Pump - temperature setting 4 3.6. Test mode:
    On the bright screen, click to go to the function selection page; and then click Type on the keyboard that pops up“1122”, Press “Enter” to factory function, and then click johnson SERIE AURUM R32 Air Source Heat Pump - Icon
27 to enter Factory test interface. On this screen, you can manually control the running status of the compressor, fan, EEV, and EVI, and enter the IPLV test mode.
    3.7. Refrigerant recovery function:
    On the bright screen, Click  to enter function Selection page; and then click johnson SERIE AURUM R32 Air Source Heat Pump - Icon
28. Type on the keyboard that pops up “1122”, press “Enter” to enter the factory function, and then long press more than 3S johnson SERIE AURUM R32 Air Source Heat Pump - Icon 29 to enter refrigerant recovery.
    3.9. Querying Running Parameters
    3.9.1. On the bright screen, Press into the Query Page, and then click into viewing the Temperature Status; When the network is running, press to enter the number selection, Click the corresponding online unit number to enter the temperature status query of the corresponding unit. Units in gray are not online.johnson SERIE AURUM R32 Air Source Heat Pump - temperature
setting 5 3.10. Parameter setting
    3.10.1. On the bright screen, press enter the setting page, click johnson
SERIE AURUM R32 Air Source Heat Pump - Icon 34 to enter parameter setting page; When the network is running, press johnson SERIE AURUM R32 Air Source Heat Pump - Icon
35 to enter the group number selection. Click the corresponding online unit number to enter the parameter setting of the corresponding unit. Units in gray are not online.johnson SERIE AURUM R32 Air
Source Heat Pump - temperature setting 6johnson SERIE AURUM R32 Air Source Heat Pump -
temperature setting 7At this time can press to check the value of each parameter. Click the parameter to be modified. The page for modifying parameters is displayed. In this page can be realistic parameter number, Current Parameter Values, set value, setting range. Click the parameter value on the keyboard that pops up to enter the set value by pressing “Enter”. Click again on the following page “Enter” to save the parameters. Click  on this page to switch to the next parameter.johnson SERIE AURUM R32 Air Source Heat Pump - temperature setting
8
    3.11. Display fault
    When the unit is faulty, the Blinking icon will be displayed. When the fault disappears the icon will pop out. Click the icon to go to the fault query page. A maximum of 20 faults and 50 historical faults can be realized. Example: 00E03: 00 means master unit, 02.03……. means slave unit, E03 means Error code.
    Click to check Historical Faults.
    Click to check the Current Fault.
    Click to clear Historical Faults.
    On the bright screen,press  to enter the query page, and click johnson SERIE
AURUM R32 Air Source Heat Pump - Icon 41 to enter fault query.johnson SERIE AURUM R32 Air Source Heat
Pump - temperature setting 9johnson SERIE AURUM R32 Air Source Heat Pump - temperature
setting 10
    3.12. Clock setting:
    On the bright screen, press to enter the setting page, and click  to enter the time setting page.
    Click the corresponding year, month and day to enter the value on the keyboard, finally press “Enter” to save the time.johnson SERIE AURUM R32 Air
Source Heat Pump - temperature setting 11
    3.13. Set the on/off timing control
    On the bright screen,click to enter the function selection page, and then click to enter on/off timing
    check page. If you need to enable weekly timing, click any button from Monday to Sunday to start the weekly timing. Click the time period to enter the time setting of the time period and use the keyboard to input the time, then click the Enable button . You can enable or disable this segment timing. Press “Enter” to save the Settings.johnson SERIE AURUM R32 Air Source Heat Pump -
temperature setting 12johnson SERIE AURUM R32 Air Source Heat Pump - temperature
setting 13
    3.14. Return water temperature setting
    On the bright screen, click to enter the function selection page, and then click johnson SERIE AURUM R32 Air Source Heat Pump - Icon
47 to enter backwater timing check setting page.
    3.15. WIFI distribution network
    On the bright screen,click to enter the function selection page, and then click to enter WIFI operation interface. Press and release the button for more than 3S to enter the corresponding WIFi distribution mode, WIFI with 3min, Timeout exit.johnson SERIE AURUM R32 Air Source Heat Pump - Figure
1 3.16. Scene setting
    On the bright screen, click  to enter the function selection page and click to enter Scene Setting Screen. A total of 6 scenes are set every day, and they can be set on a daily or weekly cycle timing. Click to enable or disable this scenario setting. Click the scene segment to be modified to modify the scene. Click on the pattern area to change the mode. Click the corresponding value to modify it by keyboard input and click  to enable or disable this scenario setting. Finish setting pressing “Enter” to save the confirmation. Scene running: When the time reaches the set time, running mode, The setting temperature automatically switches to the value set in the scenario, but does not change the switch unit state.johnson SERIE AURUM R32 Air Source Heat
Pump - Figure 2johnson SERIE AURUM R32
Air Source Heat Pump - Figure 3
    3.17Modifying User Parameters
    Set temperature, return difference, return water temperature, kill virus On the bright screen, press to enter the Query Page, and click  to enter the user parameter list. For details, see Factory Parameter Settings.
    3.18. Parameter Query of Power module (optional)
    When the unit is equipped with a battery module, On the bright screen, press to enter the Query Page, and click johnson SERIE AURUM R32 Air Source Heat
Pump - Icon 53  to enter the unit electricity information query. You can query the total power consumption, current power, voltage, and current parameters.
    3.19. Curve of the query
    On the bright screen, press to enter the Query Page,and click johnson
SERIE AURUM R32 Air Source Heat Pump - Icon 54 to enter curve Query.
    This shows the records of the curves of the inlet water, outlet water, compressor frequency, and ambient temperature within 24 hours.
    3.20.Curve setting
    On the bright screen, press to enter the Query Page, and click johnson
SERIE AURUM R32 Air Source Heat Pump - Icon 55 to enter curve setting, click  to switch to different mode curve settings. Click to select different curve controls. In the curve area, the parameters of the current curve are displayed.johnson SERIE AURUM R32 Air
Source Heat Pump - Figure 4 3.21.brightness Settings
    On the bright screen, press enter the setting page, and click johnson SERIE
AURUM R32 Air Source Heat Pump - Icon 57 to enter the brightness Settings page. Slide the slider to set different brightness. Click  to switch to different languages: Chinese, English, Polish.johnson SERIE AURUM R32 Air Source Heat Pump - Figure
5
    3.22. Restore factory setting
    On the bright screen, press enter the setting page, and click johnson SERIE
AURUM R32 Air Source Heat Pump - Icon 60 to enter the restore factory setting page and click to restore factory Settings.
    3.23. Check Program version**
    On the bright screen, press to enter the setting page, and click  to view the program version numbers of the display and mainboard.

Operation Parameter Query

Query Code Description Range
1 Compressor Running Frequency 0 ~ 150 Hz
2 Fan Motor Running Frequency 0 ~ 999 Hz
3 Electronic expansion valve steps 0 ~ 480 P
4 EVI valve steps 0 ~ 480 P
5 AC Input Voltage 0 ~ 500 V
6 AC Input Current 0 ~ 50 A
7 Compressor Phase Current 0 ~ 50 A
8 IPM temperature of the compressor -40 ~ 140 ℃
9 High-pressure saturation temperature -50 ~ 200 ℃
10 Low-pressure saturation temperature -50 ~ 200 ℃
11 External ambient temperature T1 -40 ~ 140 ℃
12 Outer coil (fin) T2 -40 ~ 140 ℃
13 Internal coil (plate heat exchanger) T3 -40 ~ 140 ℃
14 Gas Suction Temperature T4 -40 ~ 140 ℃
15 Gas Exhaust Temperature T5 0 ~ 150 ℃
16 Water Inlet Temperature T6 -40 ~ 140 ℃
17 Water Outlet Temperature T7 -40 ~ 140 ℃
18 Economizer Inlet Temperature T8 -40 ~ 140 ℃
19 Economizer Outlet Temperature T9 -40 ~ 140 ℃
20 Machine Tooling No. 0 ~ 120
21 Water tank temperature -40 ~ 140 ℃
22 Fluorine plate heat exchanger out temperature -40 ~ 140 ℃
23 Driver manufacturers 0 ~ 10
24 Water pump speed PWM 0 ~ 100%
25 Water flow 3 ~ 100 L/min
26 Return water temperature -40 ~ 140 ℃
27 Unit input voltage 0 ~ 500 V
28 Unit input current 0A ~ 99.99A
29 Unit input power 0 ~ 99.99KW
30 Total electricity consumption of the unit 0 ~ 9999 Kw.h

Display Fault: When the machine has a fault, the fault is flashing in the timing area and the fault code is displayed cyclically; when the fault is eliminated, the standard display is restored.

Dimension

  1. Dimensionjohnson SERIE AURUM R32 Air Source Heat Pump - Dimension
    Model| Packed Dimensions (mm)
    ---|---
    AURUM80M| 1160x530x1010
    AURUM100M| 1160x530x1010
    AURUM160M| 1160×565×1010

johnson SERIE AURUM R32 Air Source Heat Pump - Dimension
2johnson SERIE AURUM R32 Air Source
Heat Pump - Dimension 3

Model Packed Dimensions (mm)
AURUM200T 1170×530×1610
AURUM260T 1170×530×1610
  1. Explosive Diagramjohnson SERIE AURUM R32 Air Source Heat Pump - Explosive Diagram**
    Number| Description| Number| Description**
    ---|---|---|---
    1| Front panel| 16| Manual air purge valve
    2| Fan blade| 17| Pressure relief valve
    3| DC inverter motor| 18| Water pump
    4| Motor bracket| 19| Drain valve
    5| Left panel| 20| Accumulator
    6| Evaporator components| 21| Gas-liquid separator
    7| Middle separated panel| 22| Compressor
    8| Electrical components| 23| EEV
    9| Top cover| 24| Maintenance valve
    10| Back side panel| 25| 4-way valve
    11| Service panel| 26| Economizer heat exchanger
    12| Right side panel| 27| High pressure sensor
    13| Plate heat exchanger| 28| Low pressure sensor
    14| Water flow switch| 29| Low pressure switch
    15| Auto air purge valve| 30| High pressure switch

Installation

  1. Installation Preparation
    1.1 Install The Required Tools (Self-Provided)** Number| Tool| Number| Tool**
    ---|---|---|---
    1| Level| 10| Saw
    2| Electric Hammer| 11| Flat Blade Screwdriver
    3| Adjustable Wrench| 12| Cross Screwdriver
    4| Needle-nose Plier| 13| Copper Tube Knife
    5| Impulse Drill| 14| PP-R Tube Knife
    6| Ruler| 15| PP-R Tube Heat Melting Device
    7| Torque Wrench| 16| Compound Gauge
    8| Hexagonal Wrench| 17| Vacuum Pump
    9| Hammer| 18| Electronic Balance

1.2 Connecting Wires, Insulation Materials, PP-R Pipe, And Connector
a) The material and thickness of the insulation pipe meet the specified requirements. Otherwise, heat loss and condensation will be caused.
b) Please refer to this manual’s “Electrical Installation” description section for wire size selection.

Model The water inlet/outlet size
AURUM80M DN25 (1’’)
AURUM100M DN25 (1’’)
AURUM160M DN32 (1-1/4’’)
AURUM200T DN40 (1”-1/2)
AURUM260T DN40 (1”-1/2)

1.3 Other Installation Materials
a) Fix the pipe bracket and pipe clamp of the connecting pipe
b) Wire threading pipe and pipe clamp
c) Insulting tape, raw tape
d) Expansion bolt
e) Mounting bracket

  1. Heat Pump Installation
    2.1 The machine installation space meets the following schematic requirements to ensure regular air circulation and maintenance;
    2.2 The location of the machine should be kept away from heat, steam, or flammable gases;
    2.3 Do not install the machine in places with strong wind or dust;
    2.4 Do not install the machine where it is often passed through the air suction side and air exhaust side;
    2.5 The installation position of the machine should be adequately drained to the nearby sewer.
    Heat Pump Installation Space Diagramjohnson SERIE AURUM R32 Air Source
Heat Pump - Heat Pump Installation Space Diagram Note
    Installation in the following locations may cause the machine to malfunction:
    1. A place with more oil;
    2. Wet place
    3. Seaside saline-alkali area;
    4. Special environmental conditions;
    5. High-frequency facilities such as wireless equipment, welding machines, and medical equipment.

  2. Outdoor Unit Specific Installation Steps
    3.1 Install the unit on a solid surface such as concrete, and the load- bearing cover or mounting bracket must meet the strength requirements;
    3.2 Fasten the outdoor unit to the mounting bracket with bolts and nuts and keep it level;
    3.3 If installed on a wall or a roof, the bracket must be firmly fixed to prevent damage caused by an earthquake or strong wind;
    3.4 The positioning dimension of the outdoor unit installation base is 810394mm. It is required to install four-position foot bolts with a diameter of 10mm—at the bottom of the installation of the outdoor unit. The inch recommendation is 1200450mm.
    Installation Precautions
    1. The unit should be installed so that the inclination of any vertical surface does not exceed 5 degrees;
    2. Do not install the outdoor unit directly on the ground;
    3. The strength of the ordinary air-conditioning bracket may not apply to the unit. Please design or select the frame according to the weight of the team;
    4. If the mainframe is installed and fixed on the open balcony and the roof, it is necessary to lift the unit. Pay attention to the following points when lifting:
    4.1 Please use four or more soft slings to lift the handling unit;
    4.2 To avoid scratching and deformation of the surface of the unit, please install the guard plate on the surface of the team during lifting and loading;
    4.3 Before final installation, it is necessary to check whether the foundation is correct or not, in case it is wrong with the actual object.

  3. User Water System Installation
    4.1 The installation of the water system must meet the following principles:
    4.1.1 Pipe length is as short as possible;
    4.1.2 Pipe diameter must meet the requirements of the unit;
    4.1.3 The elbows on the waterway are as few as possible, and the elbow radius is as large as possible;
    4.1.4 The thickness of the water pipe insulation layer meets the specified requirements;
    4.1.5 Dust and debris should not enter the pipeline system as much as possible;
    4.1.6 The unit must be fixed before the piping system can be installed.
    Remarks:
    1. Hydraulic calculation must be carried out after the primary water pipe selection is completed. If the waterside pipeline resistance is more excellent than the selected pump lift, the larger water pump must be re-selected, or the water pipe must be increased in size;
    2. When multiple units are connected in parallel, the primary and circulating water pumps must be selected as appropriate according to the hydraulic calculation requirements.
    Remarks:
    1. The same piping design is allowed to distribute the water evenly.
    2. The system must be equipped with an automatic water supply valve, and the highest point of the water system must be equipped with an automatic pressure relief valve;
    3. The drain valve shall be installed at the bottom of the pipeline to facilitate drainage;
    4. The pressure relief valve is installed at the highest point of the system pipeline, and the terminal of the water pipe must have an expansion diameter;
    5. Normal working water capacity can ensure normal defrosting in winter (ensure that the water capacity per kW exceeds 10L);
    6. The machine has been equipped with a water flow switch; users do not need to install one more;
    7. To facilitate the maintenance of the machine, a pressure gauge is required to be installed for the outlet pipe of the device;
    8. If the compartment controls the floor heating, and the number of the manifolds in the smallest area is less than or equal to 2, please install the differential pressure bypass valve according to the schematic diagram;
    4.2 Water quality requirements by the machine
    4.2.1 When water quality is not good, it will produce some scale and sediment such as sand. Therefore, the water used must be filtered and softened with soft water equipment before it flows into the heat pump water system;
    4.2.2 Please analyze the water quality before using the machine, such as PH value, conductivity, chloride ion concentration, sulfur ion concentration, etc.

PH Water Hardness Conductivity S Cl Nh4
7~8.5 <50ppm <200vV/cm(25℃) N/A <500ppm N/A
So4 Si Iron content Na Ca<
<50ppm <30ppm <0.3ppm N/A <50ppm

4.3 Water pipeline installation instructions
4.3.1 Install all water pipelines;
4.3.2 Check if any water leaks in the pressurized pipelines;
4.3.3 Clean the water pipelines.
4.4 Water pipeline feed-water and pipeline emptying steps:
4.4.1 Open the pressure relief valve on the water distributor and all valves;
4.4.2 Feed the water at the pipe filling port;
4.4.3 During the feed-water process, it is necessary to observe if the pressure relief valve or the drain valve has water overflow, and if there is water overflow, it means that the water in the system has been filled;
4.4.4 Close the pressure relief valve, and then look at the water pressure gauge. If the pressure value is more than 0.15mpa, please close the feed-water valve and complete the water drain.

  1. Selection and Installation of Water System Accessories
    5.1 Selection of circulating pump
    5.1.1 The machine must be installed with a circulating pump to be used. The heat pump provides the power port of the circulating pump (single-phase power supply). Please refer to the circuit diagram for wiring. The maximum power of the circulating pump is not allowed to exceed 1.5 kw.
    5.1.2 Please select the circulating pump according to the actual lift required, and the flow must be guaranteed to meet the requirements of the machine nameplate.
    5.2 Selection of auxiliary electric heater
    5.2.1 The user can select the auxiliary electric heater if needed; however, the machine only provides the port connected with a signal wire to control the auxiliary electric heater.
    5.2.2 Professionals must install the installation of an auxiliary electric heater.
    5.3 Selection of water flow switch: the machine has a built-in flow switch, so it does not require one more water flow switch.
    5.4 Other optional accessories recommendedAccessories| Description| Remark
    ---|---|---
    Buffer Tank| 60L or bigger|
    Expansion Tank| 5 L| Only Pressurized System
    Pressure Gauge| 1.5 Mpa|
    Safety Valve| 0.3 Mpa| Only Pressurized System
  2. Electrical Installation
    All wiring and grounding must comply with local electrical codes.
    Note
    1. The specification label should be carefully checked to ensure that the wiring meets the specified requirements and is correctly wired according to the wiring diagram;
    2. The auxiliary electric heater must be equipped with an independent current circuit breaker and leakage protector;
    3. The power supply must meet the requirements of the machine and must be reliably and effectively wired;
    4. Wires should not be in contact with copper pipes, compressors, motors, or other operating components;
    5. Do not change the internal wiring of the machine without permission. Otherwise, the seller will not commit any responsibility;
    6. Do not change the internal wiring of the machine without permission. Otherwise, the seller will not commit any responsibility;
    7. Do not send power before the wiring is completed to avoid personal injury;
    8. The supply voltage should vary within ±10% of the standard value.
    9. Electrical specifications: c| AURUM80M| AURUM100M| AURUM160M
    ---|---|---|---
    Power Supply| 220~240 V/ 1/ 50 Hz
    Max Input Current (A)| 12| 17| 27.50
    Fuse Rated Current(A)| 12| 17| 28
    Air Switch (mA)| 25| 25| 40
    Power Cable (mm²)| 4.00| 4.00| 6.00
    c| AURUM200T| AURUM260T
    ---|---|---
    Power Supply| 380~415 V/ 3/ 50 Hz
    Max Input Current (A)| 13.2| 17.30
    Fuse Rated Current(A)| 17| 28
    Air Switch (mA)| 25| 40
    Power Cable (mm²)| 4.00| 6.00

Power Cable And Signal Wire Connection Instruction

  1. Remove the machine’s front cover and connect the wire to the corresponding terminal block according to the electrical wiring diagram to confirm that the connection is secure.
  2. Secure the cable with the wire clamp and install the service plate.
  3. Do not connect the wrong line. Otherwise, it will cause electrical failure or even damage the machine.
  4. The type and rating of the fuse are based on the specifications of the corresponding controller or fuse cover.
  5. The power cable must be selected and installed by a professional installer. When the installer chooses the power cable, the power cable should not be lighter than the neoprene armoured cord (line 57 of IEC 60245). For specific power cable specifications, see the electrical specifications.
  6. If the user’s power distribution capacity is insufficient or the power cord (copper core wire) is not configured as required, the machine cannot be started or operated normally. The seller will not take any responsibility.

Motherboard Output Definitionsjohnson SERIE AURUM R32 Air Source Heat
Pump - Motherboard Output Definitions

Seq. Port Description Seq. Port Description
1 D01 Hot Water Electric Heating 35 A13 Low-Pressure Sensors
2 D02 Four-Way Valve 36 T1 Outer Coil Temperature
3 D03 Liquid Injection Valve 37 T2 Return Air Temperature
4 D04 Reservation 38 T3 Exhaust Temperature
5 D05 Reservation 39 T4 Cooling Coil Temperature
6 D06 Return Water Valve 40 T5 Economizer Inlet Temperature
7 D07 Crankshaft Heating 41 T6 Economizer Outlet Temperature
8 D08 Chassis Heating 42 T7 Outdoor Ambient Temperature
9 D09 Heating Electric Heating 43 T8 Water Inlet Temperature
10 D010 Hot Water Valve Off 44 T9 Reservation
11 D011 Hot Water Valve On 45 T10 Reservation
12 D012 Air-Conditioning Valve Open 46 T11 Reservation
13 D013 Air-Conditioning Valve Off 47 T12 Reservation
14 D014 Enthalpy Valve 48 T13 Return Water Temperature
15 D015 Low Wind (AC) 49 T14 Freeze Protection Temperature
16 D016 High Wind (AC) 50 T15 Water Discharge Temperature
17 D017 Circulating Water Pump 51 T16 Water Tank Temperature (Hot Water)
18 C2 Public Side1 52 COM3 Drive Module
19 C1 Public Side2 53 COM4 LCD In-Line Controller
20 D18 Medium Voltage Switch 1 54 COM3 Reservation
21 D17 Reservation 55 COM2 Uplink Monitoring And Control
22 D16 Linkage Switch 56 COM1 Module Cascade
23 D15 Reservation 57 ECL Extension Modules
24 D14 Reservation 58 12V DC 12V Power Supply
25 D13 Water Flow Switch 59 EXV1 EEV Main Valve
26 D12 Low Voltage Switch 60 EXV2 Auxiliary Valves
27 D11 High Voltage Switch 61 EXV3 Reservation
28 C3 Water Level Public End 62 EXV4 Reservation
29 H High Water Level (Hot Water) 63 N Power Input Zero Line
30 M Medium Water Level (Hot Water) 64 C Power Input T-Phase
31 L Low Water Level (Hot Water) 65 B Power Input S-Phase
32 A12 Reservation 66 A Power Input R-Phase
33 A11 Reservation 67 LED1 8-Bit Dialing Code
34 A14 High-Pressure Sensors

Expansion Board Output Definition

johnson SERIE AURUM R32 Air Source Heat Pump - Expansion Board Output
Definition

Seq Port Description Seq Port Description
1 OUT1 Circulating Water Pump 18 D16 Forced Hot-Water Switch
2 OUT2 Hot Water Electric Heating 19 D15 Gnd
3 OUT3 Air-Conditioning Valve Off 20 D14 Linkage Switch
4 OUT4 Air-Conditioning Valve On 21 D13 Gnd
5 OUT5 Hot Water Valve On 22 D12 Water Flow Switch
6 OUT6 Hot Water Valve Off 23 D11 Gnd
7 OUT7 Reservation 24 TH1 Water Inlet Temperature
8 D08 Chassis Heating 25 TH2 Water Outlet Temperature
9 D09 Electric Heating For Heating 26 TH3 Water Tank Temperature
10 D010 Hot Water Valve Off 27 TH4 Cooling Coil Temperature
11 D011 Hot Water Valve On 28 TH5 Freeze Protection Temperature
12 D012 Air-Conditioning Valve On 29 COM8 Water Flow Meter
13 D013 Air-Conditioning Valve Off 30 ECL Serial Communication
14 D110 Forced Cooling Switch 31 COM2 Rs485
15 D19 Gnd 32 COM2 Rs485
16 D18 Forced Heating Switch 33 COM1 Rs485
17 D17 Gnd 34 AC-L Firewire Input

Wire Diagram

johnson SERIE AURUM R32 Air Source Heat Pump - Wire
Diagram The neutral and live wires are copper:
the wire diameter is not less than 6 m2, and the earth wire is a special yellow/green earth wire with a wire diameter of not less than 2. 5mm²johnson
SERIE AURUM R32 Air Source Heat Pump - Wire Diagram 2Power supply specification:
380 415V/50Hz Neutral, live wire copper wire: wire diameter is not less than 6mm²johnson SERIE AURUM R32 Air Source Heat Pump - Wire Diagram
3

Commissioning and Maintenance

  1. Precautions Before Commissioning
    1.1 Is the machine adequately installed?
    1.2 Is the wiring and pipe correct?
    1.3 Whether the water pipelines are empty or not?
    1.4 Whether the heat insulation has been perfected?
    1.5 Is the ground wire connected reliably?
    1.6 Whether the power supply voltage matches the rated voltage of the machine?
    1.7 Is there any obstacle in the air inlet and outlet of the machine?
    1.8 Is the safety valve installed correctly?
    1.9 Whether the leakage protector can operate effectively?
    1.10 The system water pressure is not less than 0.15 MPa, and the maximum pressure cannot exceed 0.5 MPa;
    1.11 In winter, the machine needs to be energized at least 24 hours before the operation, as the compressor needs to be preheated.

  2. Commissioning
    Use the controller to control the machine and check the following items according to the instruction manual: (If there is any fault, please find out the faults and reasons described in the manual and eliminate them)
    2.1 Is the controller regular?
    2.2 Is the function key of the controller regular?
    2.3 Is the drainage normal?
    2.4 Test whether the heating mode and cooling mode are working correctly;
    2.5 Is the outlet water temperature average?
    2.6 Whether there is vibration and abnormal sound during operation?
    2.7 Does the generated wind, noise, and condensate affect neighbours?
    2.8 Is there a refrigerant leakage?

  3. Operation and Debugging
    3.1 About 3mins of protection
    Due to the self-protection of the compressor, the machine cannot be restarted again within 3 mins.
    3.2 Feature of heating operation
    If the ambient temperature is too high during operation, the outdoor motor may run low or stop.
    3.3 In the case of heating operation, when the unit has frost formation, the defrosting procedure (about 2-8 minutes) is automatically performed to improve the heating effect. The outdoor motor stops running during the “defrost” operation.
    3.4 Power Outage
    If there is a power outage during operation, the machine will stop running. Before the power outage, the controller automatically memories the ON/OFF status of the device. After repowering, the controller will send an ON/OFF signal to the device according to the state of memory before the power outage to ensure that the device recovers from the previous status from abnormal power failure.
    3.5 Heating Capacity
    Because the heat pump absorbs heat from the outside, the heating capacity will be reduced once the outdoor temperature is lowered.
    3.6 Electric Leakage Protector
    After the unit has been running for some time (usually one month), the leakage protector needs to press the test button under the closed energized state to check whether the performance of the leakage protector is regular and reliable (the leakage protector should be disconnected once every time the test button is pressed). If the accident is not found, the test can be sent once. If it is not working, the cause should be found, and if necessary, the action characteristic test should be carried out. After checking, it is confirmed that the leakage protector itself has failed. It should be replaced or repaired in time.
    3.7 Working Temperature Range
    To use the machine correctly, please operate under the following conditions, outdoor temperature: – 30ºC ~ 45ºC for heating mode, 16ºC ~ 45ºC for cooling mode.
    3.8 Antifreeze in the winter
    When the ambient temperature is below 0ºC, it is strictly forbidden to cut off the power. If there is an unexpected power failure under this condition, please drain the water from the heat.

  4. Maintenance
    1. Please check whether the grounding wire is connected reliably before use. If there is any abnormality, please replace it in time.
    2. Please check the air inlet and outlet of the outdoor unit regularly for blockage.
    3. Professionals must clean the outdoor unit heat exchanger, casing, and water circulation piping. It is recommended to clean the filter of the waterside filter regularly (cleaning is usually done once a year, depending on the actual situation).
    4. Regularly check that the safety valve is working correctly, and ensure that the drain can be drained normally by manually turning the red knob (usually once every three months, depending on the actual situation).
    5. Regularly (usually once a year, but depending on the actual situation) check whether the water pipe joint and the refrigerant connection pipe are leaking or leaking refrigerant (there are oil leakage marks). If there is any leak, please contact the seller.
    6. The machine can only be serviced by a professional. The device must be cut off before contacting the wiring part.
    7. Once the machine will not be used for a long time, please cut off the power, drain the water in the pipeline, and close each valve.

Trouble Analysis

Error code Fault Description Failure Causes
E01 Wrong-Phase Protection Power supply phase sequence error
E02 Power Supply Lack Of Phase The power supply is out of phase
E03 Outside Water Flow Switch Fault 1. Circulating pump failed, or water

system blocked
2. Water flow switch failed, or opposite installed direction
3. The lift of the circulating pump is not enough
4. Circulating pump has opposite installed direction
E04| Abnormal Communication Between The Main Control Board And Remote Module| Check the communication connection
E05| High-Pressure Switch One Fault| 1. High-voltage switch failed
2. Excessive refrigerant
3. Fan doesn’t work typically, or water circulated abnormally
4. Air or other objects mixed into the refrigeration system
5. Too much scale in the water heat exchanger
E06| Low-Pressure Switch One Fault| 1. Low-voltage switch fault
2. Lack of refrigerant
3. Fan doesn’t work normally
4. Block exists in refrigeration system
E07| High-Pressure Switch Two Fault| Same as E05
E08| Low-Pressure Switch Two Fault| Same as E06
E10| Indoor Side Water Flow Failure| Same as E03
E11| Limited Time Protection| Enter the power-on password
E12| Exhaust Gas Temperature One Too High Fault| Lack of refrigerant in the fluorine circuit system or sensor damage
E13| Exhaust Gas Temperature Two Too High Fault| Lack of refrigerant in the fluorine circuit system or sensor damage
E14| Hot Water Tank Temperature Failure| Damaged motherboard or sensor
E15| Water Inlet Temperature Sensor Failure| Damaged motherboard or sensor
E16| Coil Sensor One Failure| Damaged motherboard or sensor
E17| Coil Sensor Two Failure| Damaged motherboard or sensor
E18| Exhaust Gas Sensor One Fault| Damaged motherboard or sensor
E19| Exhaust Gas Sensor Two Fault| Damaged motherboard or sensor
E20| Indoor Temperature Sensor Failure| Damaged motherboard or sensor
E21| Environmental Sensor Failure| Damaged motherboard or sensor
E22| User Return Water Sensor Failure| Damaged motherboard or sensor
E23| Cooling Subcooling Protection| Normal anti-freeze protection
E24| Board Change Out Temperature Fault| Damaged motherboard or sensor
E25| Water Level Switch Malfunction| Damage to the mainboard or water level sensor
E26| Anti-Freeze Sensor Malfunction| Damaged motherboard or sensor
E27| Water Outlet Sensor Failure| Damaged motherboard or sensor
E28| Reservation| Reservation
E29| Return Air Sensor One Fault| Damage to the mainboard or water level sensor
E30| Return Air Sensor Two Fault| Damage to the mainboard or water level sensor
E31| Water Pressure Switch Failure| Water pressure switch failure
E32| Excessive Water Temperature Protection| Insufficient water flow or a damaged sensor
E33| High Pressure One Sensor Fault| Damaged motherboard or sensor
E34| Low Pressure One Sensor Fault| Damaged motherboard or sensor
E35| Reservation| Reservation
E36| Reservation| Reservation
E37| The Excessive Temperature Difference Between Inlet And Outlet Water Protection| Insufficient water flow
E38| DC Fan One Failure| Fan drive board or motor damage
E39| DC Fan Two Failure| Fan drive board or motor damage
E40| DC Fan Three Failure| Fan drive board or motor damage
E41| DC Fan Four Failure| Fan drive board or motor damage
E42| Cooling Coil Sensor One Fault| Damaged motherboard or sensor
E43| Cooling Coil Sensor Two Fault| Damaged motherboard or sensor
E44| Low Ambient Temperature Protection| It is a standard protection
E45| High Pressure Two Sensor Failure| Damaged motherboard or sensor
E46| Low Pressure Two Sensor Failure| Damaged motherboard or sensor
E47| Economizer Inlet Sensor One Failure| Damaged motherboard or sensor
E48| Economizer Inlet Sensor Two Failure| Damaged motherboard or sensor
E49| Economizer Outlet Sensor One Failure| Damaged motherboard or sensor
E50| Economizer Outlet Sensor Two Failure| Damaged motherboard or sensor
E51| High Pressure One Overvoltage Protection| Same as E05
E52| Low-Pressure One Undervoltage Protection| Same as E06
E53| High-Pressure Two Overvoltage Protection| Same as E05
E54| High Pressure Two Undervoltage Protection| Same as E06
E55| Expansion Board Communication Exception| Poor or broken signal cable contact
E80| Power Supply Error| Single-phase power unit detects a three-phase electrical signal.
E88| Inverter Module 1 Protection| Compressor or compressor driver board damaged
E89| Inverter Module 2 Protection| Compressor or compressor driver board damaged
E94| Water Pump Feedback Failure| Damaged DC pump or poor signal line contact
E96| Abnormal Communication between Compressor One Driver and Main Control Board| Poor or broken signal cable contact
E97| Abnormal Communication between Compressor Two Driver and Main Control Board| Poor or broken signal cable contact
E98| Abnormal Communication between Fan Motor One Driver and Main Control Board| Poor or broken signal cable contact
E99| Abnormal Communication between Fan Motor Two Driver and Main Control Board| Poor or broken signal cable contact

Fault Protection Instructions

  1. The machine stops running when a fault is detected;
  2. When the fault is removed, the compressor is shut down for three minutes before the machine can be put back into operation;
  3. If there are three consecutive low-pressure faults, high-pressure fault, over the current spot, and gas exhaust temperature too high within 30 minutes, the machine will immediately stop running. After the fault is rectified, turn the power on again, start the controller, and the device can be put into operation.
  4. If the machine stops running due to the inlet water temperature sensor or the coil temperature sensor fault due to compressor protection, the device will have to be back into operation 3mins later after the spot is removed. If the ambient temperature sensor fails, the machine continues to run.

Maintenance Instructions

  1. The machine is equipped with an inspection needle valve on the suction and exhaust pipes. The maintenance personnel can connect the pressure gauge to check the high and low-pressure conditions of the system.

  2. If the machine is filled with refrigerant under operating conditions, the refrigerant must be served at the needle valve of the low-pressure side. Suppose the refrigerant is added to the suction side.
    In that case, the refrigerant opening must be small so that the refrigerant in the refrigerant bottle slowly enters the system to prevent liquid slamming.

  3. Refrigerant leakage detection
    Check if there is any leakage at the joints with soapy water or a refrigerant leak detector. When a refrigerant leak occurs, the leak point must be found, and the leak point must be repaired. Please ensure no refrigerant or other pressures are left in the system when improving the leak point. Otherwise, it will easily cause copper pipe explosive during welding. The tube is blasted by refrigerant pressure or additional pressure, causing accidental injury to the operator.
    Note: When refrigerant leakage occurs in a small space, open all vents or forced ventilation to discharge the refrigerant before performing related operations to prevent people from suffocating accidents.

Specification

Model AURUM80M AURUM100M AURUM160M AURUM200T AURUM260T
Power Supply V/Ph/Hz 220~240/1/50 220~240/1/50 220~240/1/50 380~415/3/50

380~415/3/50
Heating capacity (air in 7°C, 85% R.H., Condenser water in/out 30/35°C)| Heating Capacity| kW| 8.36| 12.84| 17.23| 21.20| 26.88
Power Input| kW| 1.74| 2.79| 3.78| 4.71| 6.22
COP| W/W| 4.81| 4.61| 4.56| 4.50| 4.32
SCOP| | 4.89| 4.55| 4.58| 4.67| 4.60
Heating capacity (air in 7°C, 85% R.H., Condenser water in/out 40/45°C)| Heating Capacity| kW| 8.21| 12.53| 16.92| 20.92| 26.51
Power Input| kW| 2.09| 3.37| 4.60| 5.76| 7.55
COP| W/W| 3.92| 3.72| 3.68| 3.63| 3.51
SCOP| | 4.15| 3.96| 4.01| 4.05| 4.03
Heating capacity (air in 7°C, 85% R.H., Condenser water in/out 47/55°C )| Heating Capacity| kW| 8.05| 12.20| 16.65| 20.63| 26.13
Power Input| kW| 2.55| 4.09| 5.64| 7.09| 9.17
COP| W/W| 3.16| 2.98| 2.95| 2.91| 2.85
SCOP| | 3.37| 3.41| 3.39| 3.45| 3.46
Cooking capacity| Cooling Capacity| kW| 7.97| 12.44| 15.58| 21.84| 26.50
(air in 35°C. Evaporator water in/out 23/18°C )| Power Input| kW| 1.89| 3.10| 3.97| 5.63| 9.43
EER| W/W| 4.21| 4.01| 3.93| 3.88| 2.81
SEER| | 7.86| 7.32| 7.18| 7.11| 7.07
Cooling capacity ( air in 35°C. Evaporator water in/out 12/7°C)| Cooling Capacity| kW| 6.13| 10.30| 13.55| 17.35| 21.35
Power Input| kW| 1.81| 3.38| 4.75| 6.40| 8.15
EER| W/W| 3.38| 3.05| 2.85| 2.71| 2.62
SEER| | 5.24| 4.88| 4.79| 4.74| 4.72
ERP Level(Outlet water temp. at 35℃)| /| A+++| A+++| A+++| A+++| A+++
ERP Level(Outlet water temp. at 55℃)| /| A++| A++| A++| A++| A++
Rated Input Power| kW| 2.71| 3.83| 6.20| 7.50| 10.00
Rated Input Current| A| 12| 17| 27.50| 13.00| 17.00
Refrigerant / Weight| | /| R32/1.25| R32/1.8| R32/2.8| R32/3.5| R32/3.5
Rated water flow| m3/h| 1.1| 1.75| 2.52| 3.20| 4.12
Fan quantity| /| 1| 1| 1| 2| 2
Fan motor type| /| DC inverter
Compressor| /| Panasonic / DC inverter / Rotary / EVI
Circulating pump| /| Inverter type / Built-in
IP Class| /| IPX4
Sound pressure at 1m distance| dB(A)| 49| 52| 55| 56| 58
Max outlet water temperature| °C| 60| 60| 60| 60| 60
Water piping connections| /| G1| G1| G1-1/4| G1-1/2| G1-1/2
Pressure drop at rating water flow| kPa| 25| 27| 30| 32| 35
Operating temperature range (Heating mode)| °C| -30~45
Operating temperature range (Cooling mode)| °C| 16~45
Unpacked Dimensions ( L×D×H )| mm| 1100×445×850| 1100×445×850| 1110×480×850| 1110×445×1450| 1110×445×1450
Packed Dimensions ( L×D×H )| mm| 1160x530x1010| 1160x530x1010| 1160×565×1010| 1170×530×1610| 1170×530×1610
Unpacked Weight| kg| 102| 107| 124| 151| 160
Packed Weight| kg| 114| 119| 136| 168| 177

Note : We reserve the right to discontinue, or change at any time, specifications or designs without notices and without incurring obligations

After-sale Service

Relevant state regulations carry out the after-sales service of our products. Within the scope of the warranty period, If the machine is not working correctly under reasonable use, please contact the seller.
The user must designate a person to manage and use the unit reasonably and correctly by our company’s “Instructions for Use.” Accidents caused by improper use are not covered by our company’s warranty, and the repair costs and repair costs beyond the warranty period must be taken care of by the user.

  1. After-sale Service
    The seller or the specified professional installer should perform maintenance and repair. Improper maintenance or repair may result in water leakage, electric shock, and fire.
    1.1 Please contact the seller when the machine has to be moved or reinstalled. Improper installation may result in water leakage, electric shock, and fire.
    1.2 When you need after-sales service, please contact the seller and provide the following details:
  1. Model No.
  2. Serial Number and Manufacture Date
  3. Detailed Description of the fault
  4. Your name, Address, and Contact Number
    If the warranty period is expired or the malfunction is caused by improper use, the company will charge a certain service fee if you need after-sales service.
  1. Maintenance
    After a period of use, the heat pump’s performance will be reduced due to the accumulation of dust inside the machine, so maintenance is required.
  1. You should regularly check the water supply system to avoid the air entering the water system and the occurrence of low water flow, which would reduce the performance and reliability of the heat pump.
  2. Clean your filtration system regularly to avoid unit damage because of a dirty or clogged filter.
  3. Discharge the water from the bottom of the water pump if the heat pump will stop running for a long time (especially in winter)
  4. At any other moment, check the water flow to confirm enough water before the unit starts to run again.
  5. After the unit is conditioned in winter, it is preferred to cover the team with a unique winter heat pump cover.

Appendix for Controller

Icon Status Functions or meanings Remark
Lights out Currently in off or non-hot water mode Display on/off status
Constant flashing Currently in hot water mode on Display on/off status
Lights out Currently in off or non-heating mode Display on/off status
Constant flashing Currently in heating mode Display on/off status
Lights out Currently in off or non-cooling mode Display on/off status
Constant flashing Currently in cooling mode Display on/off status
Lights out Currently in off or non-floor heating mode Display on/off

status
| Constant flashing| Currently in floor heating mode| Display on/off status
| Constant flashing| Silent mode / Night mode| Power on display
| Constant flashing| Powerful mode| Power on display
| Constant flashing| Intelligent Mode| Power on display
| Constant flashing| Electric auxiliary heating work (AC, hot water electric heating)| Power on display
| 1s flashing| Electric auxiliary heat quick heat mode is enabled| Power on display
| 2s flashing| Electric auxiliary heat sterilization mode is enabled| Power on display
| Flashing| WIFI Allocation|
| Constant flashing| WIFI connection successful|
| Constant flashing| Represents water intake|
| Constant flashing| Represents water discharge|
| Constant flashing| Represents actual temperature/room temperature|
| Constant flashing| Representative Settings|
| Constant flashing| Display Celsius temperature|
| Constant flashing| Display Fahrenheit temperature|
| Constant flashing| Show percentage|
| Constant flashing| Display of actual values, set values and fault codes|
| Flashing| Circulating water pump: freeze-proof operation|
| Constant flashing| Circulating water pump: normal operation|
| Constant flashing| Hydration valve open|
| Constant flashing| Return water valve open|
| 1Hz flashing| Activate timed water return feature|
| 2Hz flashing| Activate manual water return function|
| Constant flashing| High, medium and low water levels are displayed|
| Constant flashing| The water supply valve|
| Constant flashing| Photovoltaic mode/solar heating|
| 1 Hz flashing| Start PV timing|
| Flashing| Currently in shutdown and refrigerant recovery state|
| Constant flashing| Currently on and defrosting|
| Constant flashing| Enter maintenance status|
| Constant flashing| Alarm is currently occurring|
| Constant flashing| Current button is locked|
| Constant flashing| Compressor operation|
| Constant flashing| High wind operation of the fan|
| Constant flashing| Fan low wind operation|
| 1 second flash| Ventilation mode: high speed wind|
| 2 second flash| Ventilation mode: low speed wind|
| Constant flashing| Online networking|
| Constant flashing| Display the current network unit number|
| Display| Display real-time time|
| Always bright| Enable timed work mode|
| Display| Currently in the power-on timer period|
| Flashing| Current set working period start time|
| Display| Currently in power-on timed non-working hours|
| Flashing| Current set working period end time|
| Flashing / Light out| Timed working hours 1, 2, 3, always on when set or when the clock enters this period, off in the rest of the case|
| Display| Show current week 1, 2, 3, 4, 5, 6, 7|

WIFI connection
Download and install the software: User registration
When using the “smart life” software for the first time, user registration is required. johnson SERIE AURUM R32 Air Source Heat Pump - WIFI connection
2After entering the registration page, please follow the instructions on the page to register.johnson SERIE
AURUM R32 Air Source Heat Pump - Figure 6 User login
After successful registration, the software will jump to the login interface or directly log in successfully, enter the correct “user name” and “password” to log in. johnson SERIE AURUM R32 Air Source Heat Pump - WIFI connection
4johnson SERIE AURUM R32 Air
Source Heat Pump - WIFI connection 5 The phone needs to be connected to the network through the WIFI network johnson SERIE AURUM R32 Air Source Heat Pump - WIFI connection
6This WIFI is not the WIFI in the module but the WIFI that can be connected to the Internet;
After users log in to the software, they can add devices
Device binding
Click “+” or “Add Device” in the upper right corner to bind. johnson SERIE
AURUM R32 Air Source Heat Pump - WIFI connection 7johnson SERIE AURUM R32 Air Source Heat Pump - WIFI
connection 8 After completing the “Select Device Type”, enter the “Add Device Interface”, and the network configuration methods are divided into “default mode (WI-FI fast connection)” and “compatibility mode (hotspot distribution network)”
Default mode (WI-FI fast connection): johnson SERIE AURUM R32 Air Source
Heat Pump - WIFI connection 9On the remote controller, simultaneously press the up key + mode key for 3 seconds to enter the “default mode” distribution networkjohnson SERIE AURUM R32 Air
Source Heat Pump - WIFI connection 10 If the network distribution fails, the APP will display the page as shown in the figure, you can choose to re-add or view the help.
Compatibility mode:
Select “Other Ways” in the Add Devicejohnson SERIE AURUM R32 Air Source
Heat Pump - WIFI connection 12Press and hold the timing key +,down key +,power key simultaneously for 3 seconds to enter the “compatibility mode” distribution network. Clic k Go to connect and jump to the WiFi inter face, select Wi-Fi with the words SmartLife-xxxx After selecting and connecting, return to the APP interface and enter the network distribution process

Control introductionjohnson SERIE AURUM R32 Air Source Heat Pump - WIFI
connection 17

Water quality requirements on the circuit
Water quality must meet the standards of European Directive 98/83 EC and the criteria set out in UNE 112.076. Water quality should be analysed before use; to evaluate criteria such as concentration, pH value, conductivity, chloride ion concentration (Cl-), sulfide ion concentration (S2-), etc. Some of the parameters on the chemical ingredients are indicated in the following table:

Parameter Value Parameter Value
Acrylamide 0.10 μgil Fluoride 1.5 mgll
Antimony 5.0gll Lead 10gll
Arsenic 10gll Mercury 1.0gll
Benzene 1.0gll Nickel 20gll
Benzopirene 0.010gll Nitrate 50 mgll
Boron 1.0 mgll Nitrite 0.50 mgll
Bromate 10gll Pesticides 0.10gll
Cadmium 5.0gll Pesticides – total 0.50gll
Chrome 50gll Polycyclic aromatic hydrocarbons 0.10gll
Copper 2.0 mgll Selenium 10gll
Cyanide 50gll Tetrachloroethylene and Trichloroethylene 10gll
1.2-dichloroethane 3.0gll Trihalomethane – Total 100gll
Epiclorohydrin 0.10 μgil Vinyl chloride 0.50gll
  • PH value: between 6.5 and 8.5
  • Water hardness: <50ppm.

Before connecting the outdoor unit:
In any installation, both new and existing, a thorough cleaning of the pipes must be carried out using a suitable chemical cleaning product,and then wash the pipes to clean said chemical agent. To avoid damage to the pipes, you must add anionic, cationic  corrosion inhibitors, a mixture of both or film products that block the existing microlays, avoiding corrosion reactions and oxygen detachment. When using inhibitors or other cleaning chemicals, always read the manufacturer’s instructions and their compatibility with the materials that make up the installation.
Antifreeze
In case the installation is to operate in refrigeration mode, it is mandatory to use antifreezing.
In installations that do not operate in refrigeration mode, antifreeze must be used when there is a risk of freezing during a period of non-operation or due to environmental conditions. Antifreeze solutions must use propylene glycol with a Class 1 toxicity index. Ethylene glycol must never be used in the primary circuit.
Problems arising from poor water quality or not having treated water as described herein are not covered by the product warranty.

WARRANTY CONDITIONS
Johnson offers a repair guarantee against all manufacturing defects, including labour and spare parts, within the terms and conditions indicated below:
3 years: Domestic Range, Commercial Range, Domestic VRF, Air to water heat pumps (monoblock and biblock), Domestic Fan Coils, DHW aerothermal storage heaters, Swimming Pool Heat Pumps, Domestic Minichillers, Compact solar heaters, Thermosiphons, Purifiers, Dehumidifiers and other air treatment appliances.
2 years: High pressure ducted, VRF and centrifugal VRF for professional use, Minichillers for professional use, Modular Chillers, Fan Coils for professional use and Air Curtains.
5 years: Buffer tanks, and compressor (component only) for all units.
7 years (mainland Spain)/3 years (Canary Islands and Balearic Islands): Hot water cylinders (Inter)
8 years: Compressor (component only) for selected products.
The warranty of the VRF systems is subject to the study of the principle scheme by the Johnson prescription department.
For aerothermal units, modular chillers and VRF systems, a commissioning with the official technical service is required after installation in order to be eligible for warranty coverage.
This period shall be counted from the date of sale, which must be justified by presenting the purchase invoice. The conditions of this warranty apply only to Spain and Portugal. If you have purchased this product in another country, please consult your dealer for the applicable conditions.

WARRANTY EXCLUSIONS

  1. Equipment used improperly and any consequences of non-observance of the instructions for use and maintenance contained in the manual.
  2. Maintenance or upkeep of the appliance: gas charges, periodic reviews, adjustments, greasing.
  3. The devices disassembled or manipulated by the user or persons outside the authorized technical services.
  4. Materials broken or deteriorated due to wear or normal use of the device: remote controls, gaskets, plastics, filters, etc.
  5. Devices that do not have the factory serial number identified or in which it has been altered or erased.
  6. Faults caused by fortuitous causes or accidents of force majeure, or as a result of abnormal, negligent or inappropriate use of the device.
  7. Civil liabilities of any nature.
  8. Loss or damage to software or information media.
  9. Faults produced by external factors such as current disturbances, electrical surges, excessive or incorrect voltage supply, radiation and electrostatic discharges including lightning.
  10. Installation defects, such as lack of ground connection between indoor and outdoor units, lack of ground connection in the home, alteration of the order of the phases and the neutral, flare in poor condition or connection with refrigeration pipes of different diameter.
  11. When there is a pre-installation, the damage caused by not carrying out an adequate prelimi-nary cleaning of the installation with nitrogen and checking for air-tightness.
  12. External device linkages (such as Wi-Fi connections). This can never lead to unit change.
  13. Substitutions and/or repairs to equipment or devices installed or located at a height equivalent to or greater than 2’20 meters from the ground.
  14. Damage by freezing in plate and/or tube exchangers, and in condensers and water chillers.
  15. Damage to fuses, blades, lamps, flow switch, filters and other elements derived from normal wear and tear due to the operation of the equipment.
  16. Faults that have their origin or are a direct or indirect consequence of: contact with liquids, chemicals and other substances, as well as conditions derived from the climate or the environment: earthquakes, fires, floods, excessive heat or any other external force, such as insects, rodents and other animals that may have access to the interior of the machine or its connection points.
  17. Damages derived from terrorism, riot or popular tumult, legal or illegal demonstrations and strikes; facts of actions of the Armed Forces or the State Security Forces in times of peace; armed conflicts and acts of war (declared or not); nuclear reaction or radiation or radioactive contamination; vice or defect of the goods; facts classified by the Government of the Nation as “national catastrophe or calamity”.

Design and specifications are subject to change without notice for product improvement. Any modifications to this manual will be updated on our website, please check the latest version.
Scan for manual in other languages and further updates

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johnson LogoPolígono Industrial San Carlos, Camino de la Sierra S/N Parcela 11
03370 – Redován (Alicante)
www.ponjohnsonentuvida.es

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