Abstrax TECH CBD THC Gummies x Edibles Flavoring User Guide
- September 6, 2024
- Abstrax TECH
Table of Contents
- CBD THC Gummies x Edibles Flavoring
- Specifications:
- Product Usage Instructions:
- Personnel & Facility Requirements:
- Required Tools:
- Ingredients:
- Q: Can I adjust the percentage of flavors, terpenes, and
- Q: What is the purpose of using acids in gummy making?
- Q: How can I contact Abstrax Tech for further assistance?
CBD THC Gummies x Edibles Flavoring
“`html
Specifications:
- Brand: Abstrax Tech
- Product Name: Gellies
- Type: Flavoring for gummy products
- Usage: Incorporating flavors into gummy products
Product Usage Instructions:
Personnel & Facility Requirements:
Before starting the mixing process, ensure that the following
requirements are met:
-
Employees must wear personal protective equipment (PPE)
including powder-free nitrile gloves, safety glasses or goggles,
lab coat, long pants, closed-toed shoes, hair net, and mask
(optional). -
The mixing should take place in a food-grade lab or
kitchen.
Required Tools:
Make sure you have the following tools ready for the mixing
process:
- Mixing Bowl
- Silicone Spatula
- Saucepan (at least 1 quart)
- Pipettes (plastic, pipette pump, or glass Pasteur pipette)
- Scale (5 kg max, 0.01 g precision)
- Gummy Mold
- Stove
- Thermometer (Candy thermometer recommended)
- Mixing Beakers (at least two 100 mL and two 50 mL beakers)
- Funnel Dispenser or alternative pouring methods
- Storage Jars
- Cold Storage (refrigerator)
Ingredients:
Ensure you have the following ingredients ready:
- Abstrax Gellies flavors
- 250 Bloom Gelatin
- White Sugar
- Corn Syrup
- Deionized (DI) Water
Optional Ingredients:
- Cannabinoid Solution
- Liquid Diamonds
- Water-Soluble THC Emulsion
- Water-Soluble Liquid Diamond Powder
- Abstrax Tech AI Terp Effects
- Fixed Acids (Citric, Malic, and/or Tartaric acid)
Frequently Asked Questions (FAQ):
Q: Can I adjust the percentage of flavors, terpenes, and
cannabinoids in the gummy recipe?
A: Yes, the SOP provided is a general guideline, and you can
adjust the percentages to suit your specific application needs.
Q: What is the purpose of using acids in gummy making?
A: Acids enhance flavors in gummies and can replicate specific
fruit flavors. While not necessary, they greatly improve the
overall taste experience.
Q: How can I contact Abstrax Tech for further assistance?
A: You can visit AbstraxTech.com, email hello@abstraxtech.com,
or call 562-294-5805 for any questions
regarding the SOP or
product usage.
“`
CREATE THE MOST DELICIOUS
cannaBIS-INFUSED gummies
PURPOSE
This document is a Standard Operating Procedure (SOP) designed for Abstrax
Tech’s valued customers. It serves as a guide for incorporating Abstrax
Gellies flavors into gummy products. Please note that this SOP is a simple
guideline, and the exact percentage of flavors, terpenes, and cannabinoids may
be adjusted to suit your specific application. There are dozens of ways to
make gummies and this is merely a helpful starting point.
This procedure should be carried out by trained professionals in a food-grade
lab or kitchen. Ensure
all personal and facility requirements are met before beginning the procedure.
It is the
responsibility of the R&D Application Scientist to execute
this task, ensuring the SOP is followed accurately and precisely
to yield a high-quality product.
If you have any questions about this SOP, please contact us by visiting us at
AbstraxTech.com, emailing us at hello@abstraxtech.com, or by giving us a call
at 562-294-5805.
Gellies Mixing Guide
Thanks for mixing with Abstrax!
01
Personnel & Facility Requirements
Employees must have the following personal protective equipment (PPE) to be in
the applications lab:
Powder-Free Nitrile Gloves Safety Glasses Or Goggles Lab Coat Long Pants
Closed-Toed Shoes Hair Net (Including Beard Net, If Employee Has Facial Hair)
Mask (Optional)
02
Gellies Mixing Guide
Required Tools
Employees must have these tools on site to fulfill this SOP:
1. Mixing Bowl 2. Silicone Spatula 3. Saucepan
At least 1 quart
4. Pipettes
Can be plastic, a pipette pump, or a Glass Pasteur Pipette
5. Scale
5 kg max, 0.01 g precision
6. Gummy Mold 7. Stove 8. Thermometer
We recommend a “Candy Thermometer”
9. Mixing Beakers
At least two 100 mL and two 50 mL beakers, but it’s advised to have more on
hand
10. Funnel Dispenser
Alternatively, you could use: Bench Scraper (Pour and Scrape Method) Liquid
Dropper Plastic Pipettes with Bulb Tip Machine Depositor (For Large Scale
Manufacturing)
11. Storage Jars 12. Cold Storage
A refrigerator, for example
03
Gellies Mixing Guide
INGREDIENTS
REQUIRED
Abstrax Gellies flavors This guide will work for any Gellies flavor.
250 Bloom Gelatin White Sugar Corn Syrup Deionized (DI) Water
OPTIONAL BUT STRONGLY RECOMMENDED
Cannabinoid Solution Gellies can make regular or cannabis-infused gummies.
Liquid Diamonds
Water-Soluble THC Emulsion
Water-Soluble Liquid Diamond Powder
Abstrax Tech AI Terp Effects If you’d like to add functional effects to your
gummies, add in Abstrax AI Terp Effects.
Fixed Acids Citric, Malic, and/or Tartaric acid.
04
Gellies Mixing Guide
PICKING THE RIGHT ACID
Acids are naturally present in fruits and are responsible for their sour
taste. They are also essential for enhancing flavors. The most common fixed
acids include citric, malic, tartaric, and
other organic acids found in smaller quantities. While fruits often contain a
mixture of acids, citric acid is the most widely used in the food industry and
is popular for making fruit gummies. However, to more accurately replicate the
flavor of a specific fruit in your gummies, it’s best to
use the primary acid found in that fruit. Although acids aren’t necessary to
create gummies, they can greatly enhance the flavor experience.
The three main acids we recommend in our Gellies gummy applications:
Citric Acid
Citric acid is the main component in citrus fruits such
as lemons, limes, oranges, andpineapples. It is also the primary acid in
strawberries, raspberries, and other berries. In our experiments, we found
that citric acid works well for
watermelon-flavored gummies as well.
Malic Acid
Malic acid is a naturally occurring organic compound that is most famously
found in apples, contributing to their characteristic tartness. Known for its
smooth and slightly sour taste, this acid is the primary acid in fruits like
apples and stone fruits such as cherries,
apricots, peaches, and nectarines.
Tartaric Acid
Tartaric acid is the primary acid found in grapes and tamarind, contributing
to their distinct tartness. Known for its
sharp and tangy taste, tartaric acid is often used in winemaking to stabilize
wine and enhance its flavor profile. It can also be used in candy
flavors, such as blue raspberry, to add a vibrant
sour note.
05
Gellies Mixing Guide
ACID DOSING
Recommendation
Based on our gummy experiments, the recommended acid dosing rate is 1.3% of
the total mass, equating to approximately 3.5 grams when making 100 gummies.
This produces an average level of sourness, but you can easily adjust the
flavor by increasing or decreasing the acid amount. To fine-tune the acidity
to your liking, make incremental adjustments of 0.15 grams at a time.
GELLIES DOSING
Recommendation
The recommended Gellies flavor dosing should range from 0.5% to 2.5% of the
total formula. For a batch of 100 gummies, this means adding between 1.35
grams and 14 grams of Gellies. In the sample recipe provided, we use our
preferred amount of 2% (9 grams). Your recipe may vary depending on personal
preferences for flavor intensity, sugar content, and other factors. When
starting out with Gellies, we recommend beginning with a dosing rate of 0.5%.
Starting small allows you to evaluate the flavor profile and how its intensity
changes with higher concentrations. Our maximum dosing recommendation is 2.5%.
Adding too much flavor can result in an unpleasant taste, and consumers may
experience flavor burn or chemical off-notes. Adjust the flavor by increasing
or decreasing it in 0.15-gram increments for each trial until the desired
flavor intensity is achieved.
Remember, mixing is an art – enjoy the process!
06
Gellies Mixing Guide
ADD TERPENE EFFECTS
to Supercharge
YOUR GUMMIES
AI Terp Effects can significantly enhance the functionality of gummies by
providing specially formulated, targeted-effect blends that amplify the
Entourage Effect of cannabis-infused gummies. These blends are designed to be
flavor-neutral, ensuring they don’t impart any taste or aroma, allowing the
true essence of your gummy flavors to shine through.
Imagine the most powerful sleep-enhancing gummy, or a daytime gummy that
delivers increased energy, focus, and mood elevation. By adding these blends,
you can craft gummies that deliver targeted effects, such as promoting
relaxation and restful sleep or boosting energy and focus. This customization
allows manufacturers to differentiate their products in a competitive market
and meet the growing consumer demand for specialized, effect-driven cannabis
products.
AI Terp Effects are available in five distinct blends to target different
moods:
Energized – Focused – Inspired – Peaceful – Relaxed
Gellies Mixing Guide
Combine AI Terp Effects + Gellies for powerfully delicious, targeted-effects
gummies.
07
PRE-FORMULATION
PROCEDURE
Before getting started…
1. Have all materials clean and available before starting the flavoring
process.
2. Use isopropyl alcohol or ethanol to clean beakers and tools. Wipe them
clean with a lint-free towel and then use a heat gun to dry them thoroughly.
3. After cleaning, rinse all beakers and tools with Reverse Osmosis (RO) or
Deionized (DI) Water. Do not use tap water. Dry the water by wiping with a
lint-free towel followed by the heat gun.
Warning: Do not use heat gun on any flammable solvents.
Click here to jump to Formulas for Gummies WITHOUT Cannabis
Click here to jump to Formulas for Gummies WITH Cannabis
08
Gellies Mixing Guide
FORMULATION
PROCEDURE
Click here to jump to our formulation procedure for formulating
gummies WITH cannabis.
Recommended Formulas for Gummies WITHOUT Cannabis
100 Flavored Gummies Each Gummy Weighs 3.75 grams
VERSION A
Straight Gellies Gummies
Ø Terpenes Ø Cannabis
Measure Out These Ingredients:
9 g Abstrax Gellies flavor 6 g Citric Acid 35 g Gelatin 117 g Deionized (DI)
Water 147 g White Sugar 147 g Corn Syrup
Click here to jump to these mixing instructions
VERSION B
Gellies + Terpene Effects
Terpenes
Ø Cannabis
Measure Out These Ingredients:
9 g Abstrax Gellies flavor 5 g Abstrax AI Terp Effects
Be sure to use our water-soluble “For Edibles” version
6 g Citric Acid 35 g Gelatin 112 g Deionized (DI) Water 147 g White Sugar 147
g Corn Syrup
Click here to jump to these mixing instructions
09
Gellies Mixing Guide
MIXING
INSTRUCTIONS
VERSION A:
Straight Gellies Gummies
Ø Terpenes Ø Cannabis
In a mixing bowl, combine 93 grams of deionized (DI) water and 35 grams of gelatin. Mix
1
quickly until all the gelatin is thoroughly soaked with water. Set the mixture aside to allow the gelatin to “bloom” for 5-10 minutes before heating. Blooming allows the gelatin to fully
absorb the water, ensuring a smooth texture in the final application.
2 In a saucepan, measure out 147 grams of corn syrup, 147 grams of sugar, and 24 grams of deionized (DI) water.
3 Attach a candy thermometer to the saucepan, ensuring the metal probe is not touching the bottom of the saucepan.
Heat the corn syrup, sugar, and water mixture on the stove to 250°F (roughly
medium-high),
4 stirring occasionally with a spatula to ensure everything is thoroughly
mixed. Be careful not to prolong this step, as the sugar syrup can overcook
and start to caramelize, altering the color, taste, and texture. The syrup
should be clear to light yellow.
5 Reduce the heat to the lowest setting, allowing the temperature to drop to approximately 220°F before proceeding to the next step.
6 While the temperature is dropping, cut or tear the bloomed gelatin into four equal parts.
Once the saucepan has reached 220°F, add the gelatin pieces one at a time
while mixing
7 thoroughly using the spatula. You may want to briefly remove the saucepan
from the heat to prevent overheating. Overheating the gelatin can disrupt its
structure, potentially altering the texture and color of the final product.
10
Gellies Mixing Guide
VERSION A:
Straight Gellies Gummies
Allow the temperature of the saucepan to continue dropping to around
120-150°F. This will
8 enable the “scum” to rise to the surface. In gummy manufacturing, “scum”
refers to decomposed proteins that can affect the clarity of the gummies. This
process typically takes about 15-20 minutes.
Use a spatula to gently scrape off the “scum” from the surface of the mixture
and dispose of
9 it. Ensure the temperature remains low enough to keep the mixture melted. If
the mixture is simmering, the temperature is too high and needs to be reduced.
After removing the “scum,” add 9 grams of Abstrax Gellies flavor and 6 grams
of citric acid to
10 the saucepan. Mix slowly and thoroughly until the citric acid is fully
dissolved and the flavor is evenly dispersed throughout the mixture.
11 The solution is now ready to be deposited into the gummy molds. Here are
several methods you can use: Pour and Scrape Method: Pour the mixture into the
molds, then use a spatula or bench scraper to ensure each mold is completely
filled with the gummy mixture.
Plastic Pipette Method: Use a pipette to fill each mold individually with the
gummy mixture until it reaches the top. This method is less efficient but more
precise, making it ideal for research and development (R&D) benchtop tests
with smaller batch sizes, though it may not scale well for large production.
Funnel Dispenser method: Pour the entire gummy mixture into a funnel dispenser
and fill each mold until it reaches the top. Be careful not to overfill the
molds.
Machine Depositor method: Recommended for large-scale operations, this method
uses a machine to deposit the mixture into molds. If purchasing a machine is
not feasible, partnering with a co-manufacturer is highly recommended to
efficiently scale up your gummy production.
12 Once each mold has been filled, allow the gummies to set at room
temperature or in the refrigerator. The setting process should take
approximately 30 minutes to an hour.
13 After the gummies are fully set, carefully remove them from the molds and
store them in glass jars or your preferred packaging method.
END
11
Gellies Mixing Guide
MIXING
INSTRUCTIONS
VERSION B:
Gellies + Terpene Effects
Terpenes Ø Cannabis
In a mixing bowl, combine 93 grams of deionized (DI) water and 35 grams of gelatin. Mix
1
quickly until all the gelatin is thoroughly soaked with water. Set the mixture aside to allow the gelatin to “bloom” for 5-10 minutes before heating. Blooming allows the gelatin to fully
absorb the water, ensuring a smooth texture in the final application.
2 In a saucepan, measure out 147 grams of corn syrup, 147 grams of sugar, and 24 grams of deionized (DI) water.
3 Attach a candy thermometer to the saucepan, ensuring the metal probe is not touching the bottom of the saucepan.
Heat the corn syrup, sugar, and water mixture on the stove to 250°F (roughly
medium-high),
4 stirring occasionally with a spatula to ensure everything is thoroughly
mixed. Be careful not to prolong this step, as the sugar syrup can overcook
and start to caramelize, altering the color, taste, and texture. The syrup
should be clear to light yellow.
5 Reduce the heat to the lowest setting, allowing the temperature to drop to approximately 220°F before proceeding to the next step.
6 While the temperature is dropping, cut or tear the bloomed gelatin into four equal parts.
Once the saucepan has reached 220°F, add the gelatin pieces one at a time
while mixing
7 thoroughly using the spatula. You may want to briefly remove the saucepan
from the heat to prevent overheating. Overheating the gelatin can disrupt its
structure, potentially altering the texture and color of the final product.
12
Gellies Mixing Guide
VERSION B:
Gellies + Terpene Effects
Allow the temperature of the saucepan to continue dropping to around
120-150°F. This will
8 enable the “scum” to rise to the surface. In gummy manufacturing, “scum”
refers to decomposed proteins that can affect the clarity of the gummies. This
process typically takes about 15-20 minutes.
Use a spatula to gently scrape off the “scum” from the surface of the mixture
and dispose of
9 it. Ensure the temperature remains low enough to keep the mixture melted. If
the mixture is simmering, the temperature is too high and needs to be reduced.
After removing the “scum,” add 9 grams of Abstrax Gellies flavor, 5 grams of
your desired AI
10 Terp Effects, and 6 grams of citric acid to the saucepan. Mix slowly and
thoroughly until the citric acid is fully dissolved and the flavor is evenly
dispersed throughout the mixture.
11 The solution is now ready to be deposited into the gummy molds. Here are
several methods you can use: Pour and Scrape Method: Pour the mixture into the
molds, then use a spatula or bench scraper to ensure each mold is completely
filled with the gummy mixture.
Plastic Pipette Method: Use a pipette to fill each mold individually with the
gummy mixture until it reaches the top. This method is less efficient but more
precise, making it ideal for research and development (R&D) benchtop tests
with smaller batch sizes, though it may not scale well for large production.
Funnel Dispenser method: Pour the entire gummy mixture into a funnel dispenser
and fill each mold until it reaches the top. Be careful not to overfill the
molds.
Machine Depositor method: Recommended for large-scale operations, this method
uses a machine to deposit the mixture into molds. If purchasing a machine is
not feasible, partnering with a co-manufacturer is highly recommended to
efficiently scale up your gummy production.
12 Once each mold has been filled, allow the gummies to set at room
temperature or in the refrigerator. The setting process should take
approximately 30 minutes to an hour.
13 After the gummies are fully set, carefully remove them from the molds and
store them in glass jars or your preferred packaging method.
END
13
Gellies Mixing Guide
MAKING CANNABIS-INFUSED
Gummies with Gellies
Creating cannabis-infused gummies can be tricky. Gelatin is water-soluble,
while cannabis compounds are oil-based, which can lead to uneven distribution
of THC throughout the batch. This can result in some gummies being more potent
than others, which is far from ideal.
To overcome this issue, we recommend using water-soluble cannabinoid
emulsions. These emulsions ensure that THC blends and disperses evenly
throughout the gummy mixture. If you’re in California, we can supply you with
high-quality water-soluble cannabis emulsions to enhance your gummy
formulations.
Water-soluble emulsions also improve bioavailability, allowing the body to
absorb THC more efficiently and quickly. Traditional oil-based THC can take
longer to digest, resulting in a delayed onset of effects. In contrast, water-
soluble formulations enable THC to be absorbed rapidly into the bloodstream,
providing a quicker and more predictable onset of effects. This results in a
consistent and reliable consumer experience.
We recommend the following three sources of THC for creating cannabis-infused
gummies:
Water-Soluble THC Emulsion
This form includes distillate, live resin, and other extracts that have been
emulsified to be water-soluble. It is the most common method for
professionally adding THC to gummies, ensuring even distribution and
consistent dosing.
Liquid
Diamonds
Our preferred method for incorporating THC into
gummies, Liquid Diamonds, are 95%+ pure THC. They are the most efficient way
to add THC effects while remaining
flavor and aroma neutral. This allows you to create gummies with no weedy off-
flavors, delivering a clean and consistent cannabis
gummy experience.
Water-Soluble THC Powder
THC powder can achieve exceptional levels of purity and is easy to weigh,
store,
and handle. It also minimizes transfer loss during production, making it a
convenient option for precise formulations.
14
Gellies Mixing Guide
FORMULATION
PROCEDURE
Click here to jump back to our formulation procedure for formulating
gummies WITHOUT cannabis.
Recommended Formulas for Gummies WITH Cannabis
100 Flavored Gummies Each Gummy Weighs 3.75 grams Each Gummy Contains 5 mg THC
Abstrax Preferred Method
VERSION A
Water-Soluble THC Emulsion + Gellies
VERSION B
Water-Soluble THC Powder + Gellies + Terpene Effects
VERSION C
Liquid Diamonds + Gellies + Terpene Effects
Cannabis Ø Terpenes
Measure Out These Ingredients: 31.25 g Water-Soluble THC Emulsion
At 2% concentration
9 g Abstrax Gellies flavor 6 g Citric Acid 35 g Gelatin 85.75 g Deionized (DI)
Water 147 g White Sugar 147 g Corn Syrup
Click here to jump to these mixing instructions
Terpenes
Cannabis
Measure Out These Ingredients:
3.125 g Water-Soluble THC Powder
At 20% concentration
9 g Abstrax Gellies flavor
5 g Abstrax AI Terp Effects
Be sure to use our water-soluble “For Edibles” version
6 g Citric Acid
35 g Gelatin
112 g Deionized (DI) Water
143.875 g White Sugar
147 g Corn Syrup
Click here to jump to these mixing instructions
Terpenes
Cannabis
Measure Out These Ingredients:
0.6575 g Liquid Diamonds THC
Assuming a 95% THC Purity
9 g Abstrax Gellies flavor
5 g Abstrax AI Terp Effects
Be sure to use our water-soluble “For Edibles” version
6 g Citric Acid
35 g Gelatin
112 g Deionized (DI) Water
147 g White Sugar
147 g Corn Syrup
Click here to jump to these mixing instructions
15
Gellies Mixing Guide
MIXING
INSTRUCTIONS
VERSION A:
Water-Soluble THC Emulsion + Gellies
Ø Terpenes Cannabis
Before we begin mixing, we need to calculate the amount of Water-Soluble THC
required to
1 produce 100 gummies, each containing 5 mg of THC. In this example, our THC
emulsion has a concentration of 2% THC.
Desired THC per Gummy: 5 mg
Calculate the Total THC Emulsion Needed: THC Concentration = 2%
Emulsion Needed 5 mg
=
= 250 mg
Concentration 0.020
Convert the Formula to Grams:
250 mg / 1000 = 0.25 grams
Each gummy will contain 0.25 grams of 2% THC emulsion, resulting in a 5 mg THC potency.
To calculate the total amount of THC emulsion required for 100 gummies,
multiply the amount per gummy by 100:
0.25 x 100 = 25 grams
This calculation does not account for any transfer loss. To account for
transfer loss, consider a typical yield ratio. To be conservative, assume a
loss rate of 25%.
To calculate the adjusted amount needed, add 25% extra by multiplying by 1.25:
25 grams x 1.25 = 31.25 grams
Therefore, the total amount of THC emulsion needed is 31.25 grams.
In a mixing bowl, combine 61.75 grams of deionized (DI) water, 31.25 grams of
water-soluble
2 THC emulsion, and 35 grams of gelatin. Mix quickly until all the gelatin is
thoroughly soaked with water. Set the mixture aside to allow the gelatin to
“bloom” for 5-10 minutes before heating. Blooming allows the gelatin to fully
absorb the water, ensuring a smooth texture in the final application.
16
Gellies Mixing Guide
VERSION A:
Water-Soluble THC Emulsion + Gellies
3 In a saucepan, measure out 147 grams of corn syrup, 147 grams of sugar, and
24 grams of deionized (DI) water.
4 Attach a candy thermometer to the saucepan, ensuring the metal probe is not
touching the bottom of the saucepan.
Heat the corn syrup, sugar, and water mixture on the stove to 250°F (roughly
medium-high),
5 stirring occasionally with a spatula to ensure everything is thoroughly
mixed. Be careful not to prolong this step, as the sugar syrup can overcook
and start to caramelize, altering the color, taste, and texture. The syrup
should be clear to light yellow.
6 Reduce the heat to the lowest setting, allowing the temperature to drop to
approximately 220°F before proceeding to the next step.
7 While the temperature is dropping, cut or tear the bloomed gelatin into four
equal parts.
Once the saucepan has reached 220°F, add the gelatin pieces one at a time
while mixing
8 thoroughly using the spatula. You may want to briefly remove the saucepan
from the heat to prevent overheating. Overheating the gelatin can disrupt its
structure, potentially altering the texture and color of the final product.
Allow the temperature of the saucepan to continue dropping to around
120-150°F. This will
9 enable the “scum” to rise to the surface. In gummy manufacturing, “scum”
refers to decomposed proteins that can affect the clarity of the gummies. This
process typically takes about 15-20 minutes.
Use a spatula to gently scrape off the “scum” from the surface of the mixture
and dispose of
10 it. Ensure the temperature remains low enough to keep the mixture melted.
If the mixture is simmering, the temperature is too high and needs to be
reduced.
After removing the “scum,” add 9 grams of Abstrax Gellies flavor and 6 grams
of citric acid to
11 the saucepan. Mix slowly and thoroughly until the citric acid is fully
dissolved and the flavor is evenly dispersed throughout the mixture.
17
Gellies Mixing Guide
VERSION A:
Water-Soluble THC Emulsion + Gellies
12 The solution is now ready to be deposited into the gummy molds. Here are
several methods you can use: Pour and Scrape Method: Pour the mixture into the
molds, then use a spatula or bench scraper to ensure each mold is completely
filled with the gummy mixture. Plastic Pipette Method: Use a pipette to fill
each mold individually with the gummy mixture until it reaches the top. This
method is less efficient but more precise, making it ideal for research and
development (R&D) benchtop tests with smaller batch sizes, though it may not
scale well for large production. Funnel Dispenser method: Pour the entire
gummy mixture into a funnel dispenser and fill each mold until it reaches the
top. Be careful not to overfill the molds. Machine Depositor method:
Recommended for large-scale operations, this method uses a machine to deposit
the mixture into molds. If purchasing a machine is not feasible, partnering
with a co-manufacturer is highly recommended to efficiently scale up your
gummy production.
13 Once each mold has been filled, allow the gummies to set at room
temperature or in the refrigerator. The setting process should take
approximately 30 minutes to an hour.
14 After the gummies are fully set, carefully remove them from the molds and
store them in glass jars or your preferred packaging method. END
18
Gellies Mixing Guide
MIXING
INSTRUCTIONS
VERSION B:
Water-Soluble THC Powder + Gellies + Terpene Effects
Terpenes Cannabis
1 Before we begin mixing, we need to calculate the amount of THC powder required to produce 100 gummies, each containing 5 mg of THC. In this example, our THC powder has a concentration of 20% THC.
Desired THC per Gummy: 5 mg
Calculate the Total Powder Needed Based on THC Load: THC Load = 20%
Powder Needed 5 mg
=
= 25 mg
Load
0.20
Convert the Formula to Grams:
25 mg / 1000 = 0.025 grams
Each gummy will contain 0.025 grams of 20% THC powder, resulting in a 5 mg THC potency.
To calculate the total amount of THC powder required for 100 gummies, multiply
the amount per gummy by 100:
0.025 x 100 = 2.5 grams
This calculation does not account for any transfer loss. To account for
transfer loss, consider a typical yield ratio. To be conservative, assume a
loss rate of 25%.
To calculate the adjusted amount needed, add 25% extra by multiplying by 1.25:
2.5 grams x 1.25 = 3.125 grams
Therefore, the total amount of THC powder needed is 3.125 grams.
In a mixing bowl, combine 93 grams of deionized (DI) water and 35 grams of
gelatin. Mix
2 quickly until all the gelatin is thoroughly soaked with water. Set the
mixture aside to allow the gelatin to “bloom” for 5-10 minutes before heating.
Blooming allows the gelatin to fully absorb the water, ensuring a smooth
texture in the final application.
19
Gellies Mixing Guide
VERSION B:
Water-Soluble THC Powder + Gellies + Terpene Effects
In a saucepan, measure out 147 grams of corn syrup, 143.875 grams of sugar,
and 19 grams of
3 deionized (DI) water. Please note that this recipe uses less water than
Version A, which does not include terpenes. We also use less sugar to
accommodate the addition of THC powder in step 9.
4 Attach a candy thermometer to the saucepan, ensuring the metal probe is not
touching the bottom of the saucepan.
Heat the corn syrup, sugar, and water mixture on the stove to 250°F (roughly
medium-high),
5 stirring occasionally with a spatula to ensure everything is thoroughly
mixed. Be careful not to prolong this step, as the sugar syrup can overcook
and start to caramelize, altering the color, taste, and texture. The syrup
should be clear to light yellow.
6 Reduce the heat to the lowest setting, allowing the temperature to drop to
approximately 220°F before proceeding to the next step.
7 While the temperature is dropping, cut or tear the bloomed gelatin into four
equal parts.
Once the saucepan has reached 220°F, add the gelatin pieces one at a time
while mixing
8 thoroughly using the spatula. You may want to briefly remove the saucepan
from the heat to prevent overheating. Overheating the gelatin can disrupt its
structure, potentially altering the texture and color of the final product.
When the temperature reaches 200°F, gradually add the THC powder while mixing
9 thoroughly with a spatula. It is crucial to add the THC powder only after
the mixture has reached 200°F to prevent unwanted decarboxylation.
Allow the temperature of the saucepan to continue dropping to around
120-150°F. This will
10 enable the “scum” to rise to the surface. In gummy manufacturing, “scum”
refers to decomposed proteins that can affect the clarity of the gummies. This
process typically takes about 15-20 minutes.
Use a spatula to gently scrape off the “scum” from the surface of the mixture
and dispose of
11 it. Ensure the temperature remains low enough to keep the mixture melted.
If the mixture is
simmering, the temperature is too high and needs to be reduced.
20
Gellies Mixing Guide
VERSION B:
Water-Soluble THC Powder + Gellies + Terpene Effects
After removing the “scum,” add 9 grams of Abstrax Gellies flavor, 5 grams of
your desired AI
12 Terp Effects, and 6 grams of citric acid to the saucepan. Mix slowly and
thoroughly until the citric acid is fully dissolved and the flavor is evenly
dispersed throughout the mixture.
13 The solution is now ready to be deposited into the gummy molds. Here are
several methods you can use: Pour and Scrape Method: Pour the mixture into the
molds, then use a spatula or bench scraper to ensure each mold is completely
filled with the gummy mixture. Plastic Pipette Method: Use a pipette to fill
each mold individually with the gummy mixture until it reaches the top. This
method is less efficient but more precise, making it ideal for research and
development (R&D) benchtop tests with smaller batch sizes, though it may not
scale well for large production. Funnel Dispenser method: Pour the entire
gummy mixture into a funnel dispenser and fill each mold until it reaches the
top. Be careful not to overfill the molds. Machine Depositor method:
Recommended for large-scale operations, this method uses a machine to deposit
the mixture into molds. If purchasing a machine is not feasible, partnering
with a co-manufacturer is highly recommended to efficiently scale up your
gummy production.
14 Once each mold has been filled, allow the gummies to set at room
temperature or in the refrigerator. The setting process should take
approximately 30 minutes to an hour.
15 After the gummies are fully set, carefully remove them from the molds and
store them in glass jars or your preferred packaging method. END
21
Gellies Mixing Guide
MIXING
INSTRUCTIONS
Preferred Method
VERSION C:
Liquid Diamonds + Gellies + Terpene Effects
Terpenes Cannabis
Before we begin mixing, we need to calculate the amount of Liquid Diamonds
required to
1 produce 100 gummies, each containing 5 mg of THC. In this example, our
Liquid Diamonds have a purity of 95% THC.
Desired THC per Gummy: 5 mg Purity of Liquid Diamonds: 95%
Calculate the Amount of Liquid Diamonds Needed Per Gummy:
Desired THC 5 mg
=
= 5.26 mg
Purity
0.95
Convert the Formula to Grams:
5.26 mg / 1000 = 0.00526 grams
Each gummy will contain 0.00526 grams of 95% Liquid Diamonds, resulting in a 5 mg THC potency.
To calculate the total amount of Liquid Diamonds required for 100 gummies,
multiply the amount per gummy by 100:
0.00526 x 100 = 0.526 grams
This calculation does not account for any transfer loss. To account for
transfer loss, assume a conservative loss rate of 25%.
To calculate the adjusted amount needed, add 25% extra by multiplying by 1.25:
0.526 grams x 1.25 = 0.6575 grams
Therefore, the total amount of Liquid Diamonds needed is 0.6575 grams.
In a mixing bowl, combine 93 grams of deionized (DI) water and 35 grams of
gelatin. Mix
2 quickly until all the gelatin is thoroughly soaked with water. Set the
mixture aside to allow the gelatin to “bloom” for 5-10 minutes before heating.
Blooming allows the gelatin to fully absorb the water, ensuring a smooth
texture in the final application.
22
Gellies Mixing Guide
VERSION C:
Liquid Diamonds + Gellies + Terpene Effects
In a saucepan, measure out 147 grams of corn syrup, 147 grams of sugar, and 19
grams of
3 deionized (DI) water. Please note that this recipe uses less water than
Version A, which does not include terpenes.
4 Attach a candy thermometer to the saucepan, ensuring the metal probe is not
touching the bottom of the saucepan.
Heat the corn syrup, sugar, and water mixture on the stove to 250°F (roughly
medium-high),
5 stirring occasionally with a spatula to ensure everything is thoroughly
mixed. Be careful not to prolong this step, as the sugar syrup can overcook
and start to caramelize, altering the color, taste, and texture. The syrup
should be clear to light yellow.
6 Reduce the heat to the lowest setting, allowing the temperature to drop to
approximately 220°F before proceeding to the next step.
7 While the temperature is dropping, cut or tear the bloomed gelatin into four
equal parts.
Once the saucepan has reached 220°F, add the gelatin pieces one at a time
while mixing
8 thoroughly using the spatula. You may want to briefly remove the saucepan
from the heat to prevent overheating. Overheating the gelatin can disrupt its
structure, potentially altering the texture and color of the final product.
When the temperature reaches 200°F, gradually add the Liquid Diamonds while
mixing
9 thoroughly with a spatula. It is crucial to add the Liquid Diamonds only
after the mixture has reached 200°F to prevent unwanted decarboxylation.
Allow the temperature of the saucepan to continue dropping to around
120-150°F. This will
10 enable the “scum” to rise to the surface. In gummy manufacturing, “scum”
refers to decomposed proteins that can affect the clarity of the gummies. This
process typically takes about 15-20 minutes.
Use a spatula to gently scrape off the “scum” from the surface of the mixture
and dispose of
11 it. Ensure the temperature remains low enough to keep the mixture melted.
If the mixture is simmering, the temperature is too high and needs to be
reduced.
23
Gellies Mixing Guide
VERSION C:
Liquid Diamonds + Gellies + Terpene Effects
After removing the “scum,” add 9 grams of Abstrax Gellies flavor, 5 grams of
your desired AI
12 Terp Effects, and 6 grams of citric acid to the saucepan. Mix slowly and
thoroughly until the citric acid is fully dissolved and the flavor is evenly
dispersed throughout the mixture.
13 The solution is now ready to be deposited into the gummy molds. Here are
several methods you can use: Pour and Scrape Method: Pour the mixture into the
molds, then use a spatula or bench scraper to ensure each mold is completely
filled with the gummy mixture. Plastic Pipette Method: Use a pipette to fill
each mold individually with the gummy mixture until it reaches the top. This
method is less efficient but more precise, making it ideal for research and
development (R&D) benchtop tests with smaller batch sizes, though it may not
scale well for large production. Funnel Dispenser method: Pour the entire
gummy mixture into a funnel dispenser and fill each mold until it reaches the
top. Be careful not to overfill the molds. Machine Depositor method:
Recommended for large-scale operations, this method uses a machine to deposit
the mixture into molds. If purchasing a machine is not feasible, partnering
with a co-manufacturer is highly recommended to efficiently scale up your
gummy production.
14 Once each mold has been filled, allow the gummies to set at room
temperature or in the refrigerator. The setting process should take
approximately 30 minutes to an hour.
15 After the gummies are fully set, carefully remove them from the molds and
store them in glass jars or your preferred packaging method. END
Thanks for mixing with Abstrax! If you have any questions about this SOP,
please contact us by visiting us at AbstraxTech.com, emailing us at
hello@abstraxtech.com, or by giving us a call at
562-294-5805.
24
Gellies Mixing Guide
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>