SEALEY CHARGE106.V3 Battery Charger Instruction Manual

SEALEY CHARGE106.V3 Battery Charger

Specifications

• Product: Battery Chargers
• Available Amp Options: 8/11/14/16/19/28
• Input Voltage: 230V
• Models: CHARGE 106.V3, CHARGE 107.V3, CHARGE 110.V3, CHARGE 112.V3, CHARGE 115.V3, CHARGE 124.V3

Product Usage Instructions

Safety Precautions

• Wear eye protection when handling the battery charger.
• Use protective gloves when dealing with corrosive substances.
• Avoid exposure to rain and operate the charger in well-ventilated areas.
• Keep the charger away from sources of ignition to prevent explosions.

Battery Charging Guidelines

• Before charging, ensure that the battery terminals are clean and free from corrosion.
• Keep children and unauthorized persons away from the working area.
• Do not disassemble the charger; seek assistance from qualified service personnel for any checks.
• Avoid charging non-rechargeable or frozen batteries.
• To prevent sparking and explosions, do not drop metal tools near the battery or allow them to touch the terminals.
• Avoid power clamp contact with metallic parts of the vehicle or each other.
• Connect the power leads correctly – positive to positive and negative to negative.
• Avoid pulling cables or clamps from the battery terminals.

Operating Environment

• Avoid using the charger outdoors, in damp/wet locations, or near flammable liquids/gases.
• Ensure effective ventilation to prevent gas build-up; do not cover charger ventilation louvers.
• Do not use the charger inside a vehicle or engine compartment.

Maintenance and Storage

• Store the charger in a safe, dry, childproof location when not in use.

Frequently Asked Questions (FAQ)

Q: Can children use this battery charger?

• A: This appliance can be used by children aged 8 years and above under supervision or proper instruction. Children should not handle it unsupervised.

Q: Can I charge different-capacity batteries simultaneously?

• A: It is recommended not to charge batteries of different capacities or discharge levels at the same time to prevent any risks of damage or accidents.

Q: What should I do if a fuse blows?

• A: If a fuse blows, replace it only with an identical fuse type and rating. Always use genuine Sealey parts for replacements.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

ELECTRICAL SAFETY

• WARNING! It is the user’s responsibility to check the following:
• Check all electrical equipment and appliances to ensure that they are safe before use. Inspect power supply leads, plugs, and all electrical connections for wear and damage.
• Sealey recommends that an RCD (Residual Current Device) is used with all electrical products.
• Electrical safety information. The following information must be read and understood:
• Ensure that the insulation on all cables and the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
• Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse.
• DO NOT pull or carry the appliance by the power cable.
• DO NOT pull the plug from the socket by the cable.
• DO NOT use worn or damaged cables, plugs, or connectors. Ensure that any faulty item is repaired or replaced immediately by a qualified electrician.
• If the cable or plug is damaged during use, switch off the electricity supply and remove it from use.
• Ensure that repairs are carried out by a qualified electrician.

GENERAL SAFETY

• DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
• FOR THIS REASON, IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE THE CHARGING EQUIPMENT.
• Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
• WARNING! Modern vehicles contain extensive electronic systems.
• You are required to check with the vehicle Manufacturer, for any specific instructions regarding the use of this type of equipment on each vehicle.
• 1.3.2. No liability will be accepted for damage/injury, where this product is not used by all instructions.
• 1.4. PERSONAL PRECAUTIONS
• 1.4.1. Ensure there is another person within hearing range and close enough to come to your aid, should a problem arise when working near a lead-acid battery.
• 9 Wear safety eye protection and protective clothing. Avoid touching your eyes while working near the battery.
• 9 Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
• 9 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters the eye, flush the eye immediately with cool, clean running water for at least 15 minutes and seek immediate medical attention.
• 9 Remove personal metallic items such as rings, bracelets, necklaces, and watches. A lead-acid battery can produce a short-circuit current that is high enough to weld a ring or the like to metal, which would cause severe burns.
• 9 Ensure hands, and clothing (especially belts) are clear of fan blades and other moving or hot parts of the engine, remove ties, and contain long hair.
• 8 DO NOT smoke or allow a spark or flame in the vicinity of the battery or engine.

GENERAL SAFETY INSTRUCTIONS

• Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also, refer to the vehicle manufacturer’s handbook. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
• Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey stockist.
• Use the starter/charger in the upright position only and ensure it is placed on a stable surface that will adequately support its weight.
• Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.
• Keep tools and other items away from the engine and ensure you can see the battery and working parts of the engine.
• Ensure the output of the charger is the same voltage as the battery.
• Ensure that during charging, the charger is placed in a location where there is sufficient ventilation to prevent the build-up of explosive gases from a lead acid battery and DO NOT cover or obstruct the charger ventilation louvers.
• If the battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps.
• If necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety precautions described in part 1.3).
• If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before use.
• If the battery terminals are corroded or dirty clean them before attaching the power clamps.
• Keep children and unauthorized persons away from the working area.
• DO NOT disassemble the charger for any reason. The charger must only be checked by qualified service personnel.
• DO NOT try to charge a non-rechargeable battery.
• DO NOT try to charge the battery if the battery fluid is frozen.
• WARNING! To prevent the risk of sparking, short circuit, and possible explosion DO NOT drop metal tools in the battery area, or allow them to touch the battery terminals.
• DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle.
• DO NOT cross-connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative.
• DO NOT pull the cables or clamps from the battery terminals.
• DO NOT use the charger outdoors, or in damp, or wet locations, and DO NOT operate within the vicinity of flammable liquids or gases.
• DO NOT use a charger inside the vehicle or the engine compartment.
• Ensure there is effective ventilation to prevent a build-up of explosive gases and do not cover or obstruct charger ventilation louvers.
• DO NOT use the charger for a task for which it is not designed.
• WARNING! DO NOT simultaneously charge batteries of different capacities or discharge levels.
• WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey’s genuine parts.
• When not in use, store the charger carefully in a safe, dry, childproof location.
• This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory, or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning the use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be done by children without supervision.

INTRODUCTION

• Steel case with carry handle, these single-phase chargers feature plenty of ventilation to help maintain low transformer temperatures.
• A large ammeter displays the rate of charge and a dash-mounted fuse provides polarity protection if clips are connected incorrectly.
• Rocker switches control variable output to the battery to maintain peak conditions. Suitable for regular and low-maintenance batteries.

SPECIFICATION

MODEL NO.| CHARGE106| CHARGE107| CHARGE110| CHARGE112| CHARGE115| CHARGE124
---|---|---|---|---|---|---
Cable & Clamp Length| 2m| 2m| 2m| 2m| 2m| 2m
Output| 12/24V| 12/24V| 12/24V| 12/24V| 12/24V| 12/24V
Output Charge Peak (EN)| 8A(6A)| 11A(7A)| 14A(10A)| 16A(12A)| 19A(15A)| 28A(24A)
Battery Range| 10-95Ah| 20-105Ah| 20-120Ah| 20-180Ah| 20-250Ah| 25-320Ah
Input Charge| 1.3A| 1.6A| 2.2A| 2.6A| 3.2A| 4.2A
Charging Rates| 2| 2| 2| 2| 2| 2
Supply| 230V| 230V| 230V| 230V| 230V| 230V
Polarity protection| Fuse (1 x 15A)| Fuse (1 x 15A)| Fuse (1 x 20A)| Fuse (1 x 30A)| Fuse (1 x 30A)| Fuse (1 x 40A)
Fuse| SBF1550 (pack of 50) CHARGE106.07 (single)| SBF1550 (pack of 50), CHARGE107.07 (single)| SBF2050 (pack of 50) CHARGE110.07 (single)| MF3010 (pack of 10), CHARGE112.07 (single)| MF3010 (pack of 10), CHARGE115.07 (single)| MF4010 (pack of 10), CHARGE124.07 (single)

OPERATION

• WARNING! Ensure all the safety instructions in section 1 are read and followed before using the charger.

PREPARATION

• It is important to correctly prepare for charging, ensuring that you follow Section 1 safety requirements carefully.
• Check that the capacity of the battery is compatible with charger output.
• Charging current (amps) should not exceed one-tenth of the value of the battery capacity (amp hours).
• Check the battery to ensure that the POSITIVE and NEGATIVE terminals are identifiable before removing the battery from the vehicle.
• Follow the vehicle manufacturer’s instructions for charging the battery. Disconnect and remove the battery from the vehicle and place it in an appropriate safe area ready for charging.
• Remove the battery electrolyte cover or caps to allow the gases produced by charging to escape.
• Check that the electrolyte fluid level in the battery is above the plates. If not, add distilled water to cover them by 5-10mm.
• DO NOT touch the battery fluid as it is corrosive.
• The correct charging status of the battery may be determined by using a hydrometer which will measure the specific density of the electrolyte.
• The following figures (kg/L) apply at 20°C: 1.28 = Fully charged, 1.21 = Half charged, 1.14 = Fully discharged.
• WARNING! Be cautious and vigilant as the electrolyte is a highly corrosive acid.

CONNECTING CHARGER TO BATTERY

• Ensure that the battery charger is unplugged from the mains power supply before connecting power leads to the battery.
• Select the charger voltage to match that of the battery by setting the rocker switch to either 12 or 24 volts. Initially, always set the Charge Rate rocker switch to ‘MIN’.
• Check the charger clamps and battery terminals to ensure that they are clean and free from oxidation.
• Connect the charger POSITIVE (Red or +) lead to the POSITIVE (+) terminal of the battery and the NEGATIVE (Black or -) to the NEGATIVE (-) terminal of the battery.

CHARGING THE BATTERY

• Connect the charger to the mains power supply and turn it on with the front panel mounted ON/OFF switch.
• Check the current delivery to the battery by reading the ammeter on the front of the battery charger. During charging the pointer on the ammeter will slowly move to the left according to the capacity and condition of the battery (see Fig. 1, meter face may vary according to model.)
• If a boost charge is required, ensure that an initial charge has built up first before moving the Charge Rate rocker switch to ‘BOOST’, see Fig. 2.
• To indicate that the battery is fully charged the reading on the ammeter should be at the “0” output indicator. To correspond with this the electrolyte in the battery will begin to gas. Stop charging at this point to protect the battery plates from damage.
• WARNING! The charger will not switch off automatically. The state of charge should be regularly monitored by the person responsible for charging the battery.
• DO NOT leave the charger operating unattended or overnight.
• Unplug the charger from the mains power supply and then disconnect the clamps from the battery terminals. Clean and store the charger in a safe, dry area.
• Replace the battery electrolyte cover or caps. Wipe up any splashes or spillages, remembering that the electrolyte is a corrosive acid.
• Return the battery to the vehicle, secure it according to the manufacturer’s instructions, and re-connect the power leads.
• Check to ensure that all tools are removed before closing the bonnet or boot.

SEALED BATTERIES

• Charge a sealed battery very slowly, carefully monitoring the voltage across the battery terminals using a normal tester.
• When the battery terminal voltage reaches 14.4V for 12V batteries or 28.8V for 24V batteries, stop charging.

MULTIPLE BATTERY CHARGING

• WARNING! DO NOT simultaneously charge different types of batteries or batteries with different capacities or levels of discharge.
• Many batteries may be charged at the same time. To do so we recommend a “parallel connection” as shown in Fig. 3.
• Two batteries may be charged in series using the 24V output as shown in fig.4.

FUSE

• The charger is equipped with two front panel-mounted fuses. The output protection fuse on the left will interrupt the circuit in the following circumstances:
• a) Overload – too high a current to the battery.
• b) Short circuit – clamps touch, or cross-connection to a battery.
• c) If the output fuse blows take the following action:
• Disconnect the charger from the mains power supply.
• Allow the unit to cool down, establish the reason for the fuse blowing, and correct it.
• Replace the fuse. DO NOT use a fuse with a copper bridge or similar as these will damage your charger. Refer to Section 3 ‘Specifications’ for fuse information. We recommend that you hold 2 spare fuses with the charger.
• The input protection fuse is situated on the right-hand side of the control panel, see Fig. 3. If this fuse blows, replace it only with a fuse of the same value.

THERMAL PROTECTION

• When a high current causes the charger to overheat the internal thermal protection will cut off the current. When the charger has cooled sufficiently it will automatically reconnect.
• NOTE: The use of an incorrect fuse will invalidate your warranty.

ENVIRONMENT PROTECTION

• Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment.
• When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS

• Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE).
• When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.
• Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and parts without prior notice.
• Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.
• Important: No Liability is accepted for incorrect use of this product.
• Warranty: The guarantee is 12 months from the purchase date, proof of which is required for any claim.
• Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk www.sealey.co.uk.

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