HAFELE 538.66.708 Bayern 4.90 Built In Gas Hobs User Manual

June 1, 2024
HAFELE

HAFELE 538.66.708 Bayern 4.90 Built-In Gas Hobs

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-
product

Product Information

Specifications :

  • Brand : Hafele
  • Model : KOMPOR GAS (Gas Hob)
  • Registration Number : IMKG.666.03.2021

Introduction

The Gas Hob is designed for indoor use only. Please read the installation and user guide carefully before proceeding with installation and operation.

Safety Information:

Before installation and use, it is essential to carefully read the manual. The manual provides safety information regarding installation, usage, and maintenance. Always keep the manual in a safe place for future reference.

Important Safety Notes:

  1. Installation, adjustments, changes, and maintenance should be carried out by competent technicians.
  2. Installation of gas appliances must comply with official regulations.
  3. The appliance is intended for household cooking purposes only.
  4. The manufacturer is not liable for any injuries or damages resulting from incorrect installation or maintenance.

Product Introduction:

The Gas Hob includes components such as the Large Burner, Pot Stand for Large Burner, Control Knob, Small Burner, and Pot Stand for Small Burner. Note that pot stands may vary in shape and size,so ensure correct placement according to the burner diameter.

Installation:

Technical Information:

Ventilation: The gas appliance must vent its combustion products through an extractor connected to a duct or directly outside. If using an extractor is not feasible, install a fan on a window or  wall facing outwards and ensure it is operational whenever theappliance is in use. Follow relevant ventilation regulations.

If the hob is used for extended periods, additional ventilation may be necessary, such as opening windows or increasing the mechanical system’s power if available.

FAQ

  • Q: Can I install the Gas Hob myself?
    • A : Installation, adjustments, and maintenance should be carried out by competent technicians to ensure safety and compliance with regulations.
  • Q: What should I do if there is a gas leak?
    • A : In case of a gas leak, immediately turn off the gas supply,open windows for ventilation, do not operate any electrical switches, and contact a gas service professional for assistance.

SAFETY INFORMATION

This appliance is easy to use but before installing and using it, it is important to read this Instruction Manual carefully. It provides information for a safe installation, use and maintenance. Keep this Instruction Manual in a safe place for future reference. The manufacturer reserves the right to make all the modifications to its products that it seem necessary or useful, also in your interest, without prejudicing its essential functional and safety characteristics.
N.B.: the pictures shown in the figures in this handbook are purely indicative.
The installation, adjustments, conversions and maintenance jobs must be carried out by qualified installers only.

  1. The installation, adjustments, conversions, and maintenance jobs (must be carried out by qualified installers only.
  2. The installation of all gas and combi appliances must comply with the National Standards in force.
  3. The appliance must only be used for what it has been made for cooking for domestic use only. Any other use is considered improper and dangerous.
  4. The manufacturer cannot be held responsible for any harm to people or damage to things deriving from an incorrect installation or maintenance or from an incorrect use of the appliance.
  5. Once the outer wrapping and the inner wrappings of the various parts have been removed, check and make sure that the appliances in perfect condition. If you have any doubts do not use the appliance and call the Hafele service center.
  6. The packaging materials used (cardboard, bags, polystyrene foam, nails, etc) must not be left anywhere in easy reach of children because they are a potential hazard source. To safeguard the environment all packaging materials are environmentally friendly and recyclable.
  7. The electrical safety of this appliance is only guaranteed if it is correctly connected to a good grounding system, as prescribed by the electrical safety standards. The manufacturer declines all responsibility if these instructions are not followed. Should you have any doubts, ask for an accurate control of the system by qualified personnel.
  8. Before connecting the appliance make sure that the data on the rating label corresponds to the gas and electricity source.

PRODUCT INTRODUCTION

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig1 HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-
fig2 HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-
fig4

  1. Wok Burner / Big Burner
  2. Pan Support for Big Burner
  3. Control Knob
  4. Small Burner
  5. Pan Support for Small Burner

Pan supports are not the same in shape; pay attention to put them in proper position, according to the burners’ diameter!

Warning!

To avoid gas leakage, any artificial looseness or disassembly of six-lobe screws on the side are forbidden!

INSTALLATION

TECHNICAL INFORMATION

  1. The installation, the adjustments, conversions and maintenance listed in this part must only be carried out by a qualified technician. The manufacturer cannot be held responsible for any damage to people or things deriving from an incorrect installation of the appliance.
  2. The safety and adjustment devices of the appliances may, during their life, only can be modified by the manufacturer or authorized service provider.
  3. All gas appliances can be installed as “Class 3” (fitted) in compliance with gas standards only.
  4. Any side walls (one only – left or right) that overcome in height the worktop, have to be 50 mm far at least.
  5. The adhesive used to join the laminated plastic to the piece of furniture must be able to withstand a temperature of at least 150°C, so the laminated plastic will not melt.
  6. The installation of all gas appliances must comply with the National Rules in force.
  7. This appliance is not connected to a flue for the discharge of the combustion products; therefore, it must be connected in compliance with the above-mentioned installation rules. Particular attention must be paid to the instructions given below for ventilation and aeration.

VENTILATING THE ROOM

The room where the appliance is installed must be permanently ventilated as to guarantee correct functioning according to the National Rules in force. The quantity of air required for a regular combustion of the gas and for the ventilation of the room and whose volume must be no less than 20 m3. The natural flow of air must be direct through permanent openings in the walls (that go through to the outside) of the room to be ventilated with a minimum cross-free section of 100 cm2 for appliances fitted with the Flame Safety Device (FSD) on each burner. These openings must be positioned so they are never be obstructed.

LOCATION AND AERATION

Gas appliances must always discharge the products of combustion through extractors connected to flues or directly to the outside (see fig.3). If it is impossible to use an extractor, a fan installed on the window or on a wall facing the outside is allowed and should be switched on each time the appliance is used (see fig. 4), provided the rules and regulations in force relating to ventilation.
When a gas appliance is being used, it produces heat and humidity in the room where it is installed. For this reason, the room must be well-ventilated, keeping the natural ventilation openings free (fig. 2) and switching on the mechanical aeration system (suction hood or electric fan – Figs. 3 and 4).
If the cooker is used for a long time, additional aeration may be necessary, for instance, opening a window or for more effective aeration, by increasing the power of the mechanical system if there is one available.

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig5

UNPACKING THE APPLIANCE

Once the outer wrapping and the inner wrappings of the various parts have been removed, check and make sure that the appliance is in perfect condition. If you haveany doubts do not use the appliance and call Hafele service center.

Some parts are mounted on the appliance and protected by a plastic film. This protective film must be removed before ever the appliance is used. We recommend slitting the plastic film along the edges with a sharp knife or pin.
The packaging materials used (cardboard, bags, polystyrene foam, nails. ) should not be left anywhere within easy reach of children as they are a potential hazard source.

INSTALLING AND FIXING THE HOB

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig7

The measurements of the cavity made in the top of the modular cabinet and into which the hob will be recessed are indicated in fig.5. Cupboards or hoods have to maintain a least distance of 750 mm from the top.

Important!

It is necessary to always apply a panel of separation in wood under the hob, positioned to at least of 5 mm distance by the bottom of the same, which has to be easily removable to allow possible operations of maintenance (see fig.6)
The hob has a special seal that prevents liquid from infiltrating into the cabinet. Strictly comply with the following instructions in order to correctly apply this seal:

  • Evenly and securely fix the seal to the hob, pressing it in place with the fingers
  • Remove the strip of protective paper from the seal. Insert the hooks in to their relative housings (K) on the hob and set this into the hole in the cabinet.

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig8

GAS CONNECTION

Before connecting the appliance to the gas network, check the rating labeled put on the bottom of the appliance, and correspond to the available one in the gas network. The adjustment rating label gives all the appliance’s setting conditions as: gas type and gas operating pressures. Once installed, check if there are no leaks using a soap-based solution only. Never use flame! It is forbidden!
The appliance’s gas inlet fitting is a G1/2” male threaded cylindrical gas type in accordance with the standard ISO 228-1. When gas is distributed through ducts, the appliance must be connected to the gas mains with:

  • A flexible stainless steel, seamless pipe in accordance with the National Rules in force, with a maximum 2 meters extension and seals in accordance with the National Rules in force, N.B,: make sure that the pipe, once the appliance is installed, does not come into contact with the mobile parts of the unit in which the hob is built-in (like drawers for instance), get squashed or bent.
  • A rigid steel pipe in accordance with the National Rules in force, whose joints must be made using threaded fittings in accordance with the Standard ISO 7/1. The use of hemp with suitable adhesives or Teflon tape as a sealant is not allowed.
  • Brass pipes in accordance with applicable regulations, the connection of which must be used with appropriate rubber. When gas is supplied directly from a gas cylinder, the appliance, supplied by a pressure regulator in accordance with the standard EN 12864, must be connected:
  • With flexible stainless steel, seamless pipes in accordance with the National Rules in force with a maximum 2 metres extension and seals in accordance with National Rules in force, N.B: make sure that the pipe does not come into contact with the mobile parts of the unit in which the hob is built-in (like drawers for instance), get squashed or bent. We recommend attaching the special adapter to the flexible pipe, easily found on the market, to facilitate connection to the pressure regulator’s hose fitting on the cylinder.
    Anyway, the pipe connecting the appliance with the gas mains should lie with smooth bends, and the rubber gasket preventing leakage added by user between the appliance’s gas inlet fitting and the pipe connection must comply with the Standard EN 549.

Caution!

  • Carry out the connection avoiding all kinds of stress to the appliance.
  • The gas type is LPG. Unless indicated on the Specification, the gas type can’t be changed to LNG. Otherwise, the warranty is void.

OPERATION

The burners are graduated in their size and rating to provide the exact heat required for every style of cooking.
The burners is equipped with a Flame Safety Device (FSD / Thermocouple).
On the top of each knob there is a printed diagram showing to which burner or heating element it refers.

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig9

GENERAL NOTES ON SAFETY

  • When the burners are in use do not leave them unattended and make sure there are no children around. Check the pan handles are positioned correctly and always keep an eye on the pan whenever oils or fats are used as they are easily inflammable.
  • Do not use spray cans near the appliance when it is in use.
  • If the built-in hob has a lid, before opening the lid, remove any food deposits from its surface.
  • If the built-in hob has a crystal glass lid, it can explode if heated. Turn in “Off” position at the burners (full disk symbol on control panel) and switch off all burners; let the hob become cool before closing the lid.
  • If you see any cracks on the surface of the plate, disconnect the appliance from the mains immediately.
  • After you have used the appliance make sure that all the controls are in “Off” position (full disk symbol on control panel).

IGNITION

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig10

The command of lighting is integrated in the control knob. Press and turn anticlockwise the knob corresponding to the burner you wish to use from “Off” position (full disk symbol on control panel), untill it reaches the “Maximum” position (fig. 2) corresponding to the big flame. The ignition spark will shoot automatically; keep the knob pressed about for 10 seconds to allow the Flame Safety Device (FSD) to warm up. If at the end of this time, the burner fails to turn on, it means that FSD is not sufficiency heated. Repeat the operation.
After ignition, turn the handle from “Maximum” position (corresponding to the big flame) to the “Minimum” position (corresponding to the little flame) and check flame stability. To turn “Off” the burner, turn clockwise the handle up to “Off” position (full disk symbol on control panel).

OPTIMUM USE OF BURNERS

To get the maximum yield with the minimum consumption of gas it is handy to keep the following points in mind:

  • Once the burner has been lighted, adjust the flame according to your needs, from “Maximum” to “Minimum” position.
  • Use proper pan size (with flat bottom only) for each burner (see the table below and fig. 10)
  • When the content of the pan start to boil, turn the knob down to “Reduced rate position” (small flame).
  • Always put a lid on the pan.

HAFELE-538.66.708-Bayern-4.90-Built-In-Gas-Hobs-fig11

MAINTENANCE

Prior to any maintenance work or cleaning, disconnect the appliance from the electricity mains.

HOB

The surface of the hob, pan supports, enameled burner caps (C) and burner heads (T) (see fig.1) needs to be cleaned after each time they are used with warm soap water, rinsed and then dried well to keep them in good condition. Never clean when the top and components when still warm. Do not use metal or abrasive pads, abrasive powders or corrosive spray products. Never leave vinegar, coffee, milk, salt water, lemon or tomato juice for any length of time on the surfaces

WARNINGS

Accessible parts may be hot when the pan support is in use. Young children should be kept away. Comply with the following instructions, before remounting the parts:

  • Check that the heads burners and the relative burner caps are correctly positioned in their housings.
  • Check that burner head slots have not become clogged by foreign objects.
  • If after installation or after a few times, you find a tap is difficult to open or close, do not force it but call for technical assistance urgently.
  • After use, to keep them in good condition, the plates should be treated with specific products, easily found in the shops, to keep the surfaces clean and shining. This will also prevent rust from forming.
  • If any liquid spills over, it must always be removed with a sponge soon.

TROUBLESHOOTING

Some of the problems can be caused by simple maintenance operations or something that was forgotten and can easily be resolved without having to call for technical assistance.

Problem Possible Cause Recommended Action

Ignition does not work

| Battery is not properly installed| Make sure that the battery is installed correctly
Battery runs out| Check the battery power, replace the battery
Control    knob    is     not maximum fire position| in| Ensure knob has been pressed and rotated toward the star symbol.

Gas leakage

| Knob is not in OFF position| Ensure all knobs are in the OFF position

Gas leakage due to improper gas hose and regulator installation.

| Check whether the gas hose and regulator have been installed properly.
Perform a

regulators, connectors

| gas and| leak test cylinders,| at the gas hose, especially on the
If you are still able to smell the gas, disconnect the regulator from the cylinder immediately, do not

light a fire.

Contact Hafele Service Center for service.

Fire is not normal (red / small / unstable)

| Gas    supply    obstructed interfered| /| Make sure that the holes in the burner are not clogged with spillovers.
Clean the burner, including the fire holes.

Insufficient gas amount

| Check the gas amount on the regulator’s gas

indicator. Make sure the gas amount is still sufficient.

Lack of oxygen supply due to improper air circulation| Make sure that the room’s air circulation is convenient for gas use.

SPECIFICATION

MODEL| BAYERN 4.90

538.66.708

| BAYERN 4.60

538.66.701

| SAXONY 3.80

538.66.720

---|---|---|---
Burner Qty| 4| 4| 3
Burner Composition| 2 Triple Ring

2 Dual Ring

| 1 Triple Ring

3 Dual Ring

| 2 Dual Ring

1 Small Dual Ring

Burner Material| Full Brass| Full Brass| Full Brass
Ignition Source| Battery| Battery| Battery
Pan Support Material| Cast Iron| Cast Iron| Cast Iron
Gas Type| LPG

(LNG option is available)

| LPG

(LNG option is available)

| LPG

(LNG option is available)

Product Dimension| 860 x 520 mm| 600 x 520 mm| 780 x 450 mm
Cut-Out Dimension| 825 x 475 mm| 555 x 475 mm| 650 x 350 mm
MODEL| KIEL 2.80

538.66.567

| BRADENBURG 3.80

538.66.357

| BAVARIA 2.80

538.66.347

---|---|---|---
Burner Qty| 2| 3| 2
Burner Composition| 2 Dual Ring| 2 Triple Ring

1 Dual Ring

| 2 Triple Ring
Burner Material| Full Brass| Al Spreader + Brass Cap| Al Spreader + Brass Cap
Ignition Source| Battery| Battery| Battery
Pan Support Material| Cast Iron| Cast Iron| Cast Iron
Gas Type| LPG

(LNG option is available)

| LPG| LPG
Product Dimension| 780 x 450 mm| 780 x 450 mm| 780 x 450 mm
Cut-Out Dimension| 650 x 350 mm| 685 x 405 mm| 685 x 405 mm
MODEL| HESSEN 2.75

538.66.364

| RHEINLAND 2.75

538.66.334

| JENA 2.80

538.66.587

---|---|---|---
Burner Qty| 2| 2| 2
Burner Composition| 2 Dual Ring| 2 Dual Ring| 2 Dual Ring
Burner Material| Al Spreader + Brass Cap| Al Spreader + Brass Cap| Al Spreader

  • Brass Cap
    Ignition Source| Battery| Battery| Battery
    Pan Support Material| Cast Iron| Enameled Metal| Enameled Metal
    Gas Type| LPG| LPG| LPG
    Product Dimension| 750 x 450 mm| 730 x 410 mm| 780 x 450 mm
    Cut-Out Dimension| 650 x 350 mm| 650 x 350 mm| 650 x 350 mm

MODEL

| HANNOVER 2.30

538.66.710

| BADEN- WURTTEMBERG 2.30

538.66.380

| BADEN 1.30

538.66.370

---|---|---|---
Burner Qty| 2| 2| 1
Burner Composition| 1 Small Triple Ring 1 Dual Ring| 1 Small Triple Ring

1 Dual Ring

| 1 Triple Ring
Burner Material| Al Spreader + Brass Cap| Al Spreader + Brass Cap| Al Spreader

  • Brass Cap
    Ignition Source| Battery| Battery| Battery
    Pan Support Material| Enameled Metal| Cast Iron| Cast Iron
    Gas Type| LPG| LPG| LPG
    Product Dimension| 300 x 520 mm| 300 x 520 mm| 300 x 520 mm
    Cut-Out Dimension| 265 x 475 mm| 265 x 475 mm| 265 x 475 mm

Specifications of this appliance may change without notice to improve the quality of the product. Pictures in this manual are schematic and may not match your product exactly. Values stated on the machine labels or in the documentation accompanying it are obtained in a laboratory in accordance with relevant standards. Depending on the operational and environmental conditions of the appliance, values may vary.

PT. Hafele Indotama

References

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