FavorCOOL FC-BP-40 Water Pressure Booster Pump Instruction Manual

May 15, 2024
FavorCOOL

FavorCOOL FC-BP-40 Water Pressure Booster Pump

FavorCOOL FC-BP-40 Water Pressure Booster Pump

Dimension

Installation and Utilization Instructions

Type FC-BP-40
Voltage 110V
Power 100~450W
Vertical Discharge 40M
Max Flow rate 4.2m³/h
Max Water Temp 70℃
IP Rate IPX6
Frequency 50~60Hz
Discharge Pipe DN 25
Insulation class F

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Magnet Motor| Bluetooth 5.2| APP| Thermal Protection| Blockage Protection
| | | |
Power Off Memory| Rain & Freeze Proof| ECO| Constant Pressure Frequency Conversion| Full Auto
| | | | Symbol
Silence| Water Shortage Protection| LED| Compact| Fault Signal

Product Description

Installation and Utilization Instructions

Air-vent hole Outlet
Pressure/Fault indication Inlet

CAUTION
Reading and storing the user manual

Important: Read these instructions carefully so as to familiarize yourself with the appliance before installation and operation.

These instructions form an integral part of this appliance. They contain important instructions on safety, use and disposal of this appliance. Please familiarize yourself with all operating and safety instructions before using this appliance. Only use the appliance as described and for the stated purpose. If the appliance is passed on to a third party, please provide all documents the third party together with the appliance.
Keep these instructions for future reference.

INTRODUCTION

  • The FC-BP-40 can be installed either indoors or outdoors. For outdoor installation, it is recommended to take measures for sun protection and antifreeze to prolong its service life.
  • Drainage facilities must be provided at the installation site to prevent water accumulation caused by pipeline leakage. The booster pump should installed in a place out of reach of children and appropriately isolated and protected.
  • Due to slight vibration during operation, please ensure that the product is securely fixed during installation to avoid loosening when installedinariserorsuspension.
  • Electrical work must be performed by professional electricians. The Power Supply must be equipped with a leakage circuit breaker for protection purposes, and the socket must be grounded.
  • It is recommended to install this product close to the liquid to bepumpedtominimize head loss.
  • During installation, we suggest adding live joints at the inlet and outlet of the pipeline pump for future maintenance and overhauls convenience.
  • Please note that this product cannot be installed in a six-sided metal closed cavity as it will hinder wireless communication signals’ connectivity.
  • During installation and maintenance, the water pump’s power must be cut off.Please do not attempt to repair the pump; otherwise, any damage caused will not be the company’s responsibility.

Installation notes

Symbols|

  • Prior to installation, do not connect the booster pump to the power supply. Ensure that accidental connection to the power supply is prevented to avoid personal injury that may result from electric shock.

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  • Please do not use this product for transporting toxic and harmful liquids.

  • Do not use this product for transporting flammable and explosive liquids.

  • Do not use this product for transporting corrosive liquids.

IntroductionVentilation and pressure balance hole Display screen

| Do not install the product upside down!

  • Because the back of this product is provided with ventilation and pressure balance holes; It must be installed forward or vertically for normal use.

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Parental lock
If you haven’t used the booster pump for an extended period, a panel with- 8appears, indicating parental lock mode. To unlock it, press the up/down keys simultaneously for two seconds when -6 displays. Press the samekeysagainand hold for two seconds to lock.

Automatic Mode
When the screen displays only numbers, it means you’ve entered automatic mode. In this mode, you can adjust the water pressure within the pump head range as per your requirement. Press the up key to increase pressure and the down key to decrease it. Once you’ve made the necessary adjustments, the screen will stop blinking, indicating a successful adjustment.

Continuous Operation
For continuous booster pump operation, such as circulating pipes, long press the power key for five seconds to switch to manual mode. In manual mode, you have the option to adjust the power settings to correspond to three different gears.

Non-Automatic Mode
If you require the pump to work continuously, follow the same procedures above to enter manual mode and adjust the three power gears accordingly.

Real-time numerical status display area “Bar”
Actual pressure value, unit “Bar” Display fault code when fault occurs| Introduction| Once the booster pump is installed, careful attention must be paid to the power supply connection to ensure it is correct and reliable. Prior to starting the pump, it is essential to confirm that the voltage meets the specified parameters and that the inlet and outlet are sealed and securely connected. In the event that normal operation occurs but there is no water output, it may be necessary to loosen the vent screw during pump operation to allow the discharge of gas. Once water overflow is detected, the screw should be tightened again, and the pump can then be used without any problems. It is important to follow these steps diligently to ensure the optimal operation of the booster pump.
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Function key
Adjust the pressure value and switch the Manual/Auto
Real-time numerical status display area
Actual pressure value, unit “Bar” Display fault code when fault occurs| Introduction
Function key area
Adjust the pressure value or use it to switch Manual/Auto
– Key
Mode/Power key
+ key

Operating Mode Descriptions

FC-BP-40| Auto|

  1. Automatic start up function, when the real-time pressure is lower than the start-up pressure, the water pump starts.
  2.  Automatic shutdown function, after the water is turned off, the pump will automatically stop after running continuously for a period of time.

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Manual|

  1.  Manual opening, press the key for about 3 seconds, and the pump runs at full power and showing “b” flashes
  2. Turn off manually, press the opening key, stop the water pump, and display “b”

| Setting pressure| ▲/▼ to adjust the pressure, and the set pressure value flashes.
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Water shortage protection| When the booster pump detects that the inlet water pressure is lower than the predetermined water shortage pressure (approximately after 1 minute of detection), it will activate the water shortage protection mode and display EC as a fault code. The incoming water status will be re-examined after 10 minutes. If a water shortage is still detected, it will be rechecked after 30 minutes. If water shortage continues to be detected, it will be checked automatically every hour thereafter. During water shortage protection mode, the incoming water will resume to automatic status.
Child lock| Press the ▲/▼to lock or unlock at the same time. 8 means lock and -6 means unlock. It locks automatically after 3 minutes of power-on.
Anti-jamming| The pump is dormant for 24 hours and runs automatically for 10 seconds.
| |
Operating instructions| Auto| If you are in manual mode, press and hold the Power key. When the word disappears, it signifies that you have switched to Automatic. In Auto mode, it features an automatic start-stop function and allows you to adjust the pressure value. (Note: Display rotation indicates it is running, while no rotation indicates it has stopped running).
Setting pressure| After entering the Auto mode, the current pressure value is displayed in real-time. Pressing the ▲/▼ buttons shows the C+ pressure setting value. Press the “▼” button once to decrease the pressure setting by 0.1 bar, and press the “▲” button once to increase the pressure setting by 0.1 bar. After setting the pressure value, it will automatically save and exit without any further operation for several seconds. Alternatively, you can press the Power key to save and exit.
Manual|

  1. After entering Auto mode, press and hold the Power key again until the label “B” appears to switch to Manual mode.
  2. Manual Start (Stop State): To start the pump, press the Power key. The pump can switch gears and display + selected gears, such as B01\ B02\ B03.
  3. Manual stop (in running state): Press the Power key, and the water pump will stop. (Note: Flashing “b” indicates it is running, while static “b” indicates it has stopped).

Troubleshooting

Code Fault Reason/Method
E01 E1 Overvoltage protection

for incorrect connection of the three-phase power supply.
E02| E2| Undervoltage protection| If the input voltage is below 95VAC, check for poor power plug contact.
E03| E3| Hardware overcurrent| Possible impeller obstruction, motor phase issue, or broken PM module requiring maintenance.
E04| E4| High temperature of water| Improper temperature protection settings, pipe leakage lead to abnormal shutdown, resulting in excessive water pump temperature.
E05| E5| IPM module high temperature| High water temperature, poor heat dissipation, and loose installation of the IPM module requiring maintenance.
E06| E6| Locked rotor protection| Impeller obstruction can be resolved by removing debris from the pump cavity and may require maintenance.
E08| E8| Startup failure| Impeller obstruction can be resolved by removing debris from the pump cavity and may require maintenance.
E09| E9| Open-phase protection| **** Motor wire break requiring maintenance.
E11| Eb| Software overcurrent| Impeller obstruction, removal of debris from pump cavity, and prolonged overload operation.
E12| EC| Water shortage protection| Water inlet is short of water and blocked.
E13| Ed| Not activated| Small program device activation and installation.
E14| EE| Sensor failure| Sensor connector looseness or damage requiring replacement.
E15| EF| Communication failure| Display panel connecting wire with poor contact.
H| H| Derating prompt| Using the module at temperatures above 70 degrees requires derated 70% power operation.

Installation procedure

Please prepare relevant tools before installation and follow the steps shown the figure.

  1. Open the box
    Installation procedure

  2. Take out the foam
    Installation procedure

  3. Take out the pipe pump
    Installation procedure

  4. Install the prepared live joint at the inlet/outlet on both sides of the pipe pump(bringyourown live joint fittings)
    Installation procedure

  5. After the pump is installed, open the main water valve, check the installation interface to ensure that there is no water leakage, open the faucet at home to drain water for 1-2 minutes, and then electrify it.
    Note: Fasteners are optional
    Installation procedure

  6. Connect the power supply
    Installation procedure

  7. Start the pipe pump
    Installation procedure

Introduction

Intelligent silent booster pump is a new generation of environment-friendly products, which designed on base of old ICP intelligent high efficiency booster pump. Has less noise, improved working environment for end users. Hi- Farpump is combined by 3 major parts: high efficiency permanent magnet brushless motor, pump part, intelligent controller. It has wide working range, high head, mass flow, compact size, light weight and artistic appearance. Convenient and easy using, no need professionals to make adjustment. Improves your water using experience.

Main Features

  1. The fully intelligent inverter control, compact size, and artistic appearance make it stable and reliable, with easy operation.
  2. The soft start and stop of the motor effectively reduce the starting current surge impact on insulation, protecting the motor and ensuring a long lifespan.
  3. With power on, the pump automatically runs and stops by the tapopenandclose. Water tanks or water towers are unnecessary. The pump provides sanitary water directly from the municipal water system, avoiding the domestic water tower. The pump also eliminates sediment, pollution, and parasites caused by residual water.
  4. The pump offers high speed, high efficiency, mass flow, and multi stage running options.

Applications

This product is suitable for boosting domestic water circulation and pressure increases, such as in city water and water purification systems.

Working conditions

The pump is suitable for thin, clean, non-condensable, non-flammable, and non- explosive liquids free of solid particles and fibers (solid percentages less than 0.1%, diameters smaller than 0.2mm)

Installation guidelines

  1. Inspect the pump and motor to ensure that no damage has occurred during transportation and handling.
  2. Ensure that the pipe diameter is not smaller than the pump inlet diameter.
  3. Use a harder pipe for the inlet to avoid deformation caused by the pump suction pressure.
  4. Install the pump at a height that complies with the NPSHr requirements to prevent cavitation.
  5. Calculate the installation height, length, diagram, and flow speed carefully to minimize any unnecessary losses.
  6. Ensure proper insulation of cable conductors and check that motor powers itch parts are complete and functional.
  7. Tighten all pipe bolts and ensure that sealing washers are complete.
  8. Recommendation: If possible, install a check valve at the outlet for easier maintenance. Use it to hold the water inside the pipes and, if necessary, to check for system leakage or pump errors if operating without taps open.

Safety notice

The product must be used strictly in accordance with this manual. Ensure reliable ground terminal connection and install electrical leakage protection. Disconnect the electricity before checking for any errors or performing maintenance.

  1. The pump should have a reliable ground connection to prevent electrical leakage. The protective switch must be equipped. The power plug and socket must remain dry.
  2. Ensure that no water submerges the pump.
  3. Never start the pump without water.
  4. If the ambient temperature is below 4°C, please ensure that the anti freeze switch is on to prevent freezing and pump damage. If the pump is not used for an extended period, release the liquid in the pipeline.
  5. The pump must not be used for any flammable, gasi fiable, or explosive liquid.
  6. 6. The pump must be filled with water before starting. If the pumprunsformore than 1 minute and no water comes out, please press the air release button on the front until the water comes out. If there is still no water, please power off, check for pipe leakage, fill the water, and try again.

Attention to Electrical Installation

During the installation process, electrical connections and electricity- related links must be completed by qualified electricians. Failure to follow safety instructions may result in damage to the pump/installation, impair itsfunctions,or even cause serious personal injury or danger.

Safe Use of Appliance
This appliance can be used by adults and persons lacking experience and knowledge, provided they receive supervision or instruction regarding makeuseof the appliance and understand the hazards involved. Children must not play with the appliance.

Electrical Safety Warning

  • The pump must be properly grounded.
  • The pump is equipped with a grounding conductor and grounding-type connection plug. To reduce the risk of electric shock, ensure the pumpisonly connected to a properly grounded socket with protection grounding.

Maintenance Guidelines

DISCONNECT THE ELECTRICAL POWER SUPPLY, BEFOREATTEMPTINGANY WORK ON THE UNIT.

This appliance does not require any particular maintenance. In case of appliance failure, all repair work must be performed by professional workers.This applies particularly when replacing power cords. This unit is fitted with an active carbon filter, and requires no external venting.Disconnect power supply before repairing or maintenance on the appliance.

If after contacting the manufacturer you are requested to return the faulty product please return the completed warranty card together with it. Aerosol Gas Company (AGC), 380 Garden Oaks Blvd, Houston, TX 77018

Warranty conditions

Dear Customer, The FAVORCOOL warranty offers you extensive benefits:
Warranty period: 1 year from date of purchase.
Costs: Free repair/exchange. No transport costs

ADVICE: Please contact our service hotline by phone, e-mail or fax before sending the device. This allows us to provide support in the event of possible operator errors

In order to make a claim under the warranty, please send us:

  • the faulty item together with the original purchase receipt and the completed warranty card.
  • the product with all components included in the packaging.

The warranty does not cover damage caused by:

  • Accident or unanticipated events (e.g. lightning, water, fire).
  • Improper use or transport.
  • Disregard of the safety and maintenance instructions.
  • Other improper treatment or modification.

After the expiry of the warranty period, you still have the possibility to have product repaired at your own expense. If the repair or the estimate of costs is not free of charge you will be informed accordingly in advance. This warranty does not affect your statutory rights. In the event that a product is received for repair, neither the service company nor the seller will assume liability for data or settings possibly stored on the product by the customer.

Great care has gone into the manufacture of this product and it should therefore provide you with years of good service when used properly. the event of a product failure within its intended use over the course of the first 1 year after the date of purchase, we will remedy the problem as quickly as possible once it has been brought to our attention. In the unlikely event of such an occurrence, or if you require any information about the product, please contact us via our helpline support services, details of which are to be found both in this manual and the product itself.

Customer Support

AFTER SALES SUPPORT
Tel: +1 281-832-8318
Fax: +1 925-277-1995
www.aerosolgas.com
MODEL: 10/2023
E-Mail: cs@aerosolgas.com;
Office hours are as follows:
Mon – Thurs: 7.30 – 11.00 am & 12.00 – 4.00 pm,
Fridays: 7.30 am – 12.30 pm

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