AddBike Cargo Bike Conversion Kit Instruction Manual

May 15, 2024
AddBike

AddBike Cargo Bike Conversion Kit

AddBike-Cargo-Bike-Conversion-Kit-product

This manual will teach you how to assemble/disassemble and use the Carry’Box module correctly. You must read this entire manual to keep your bike and the Carry’Box in good condition. The AddBike+ is a new concept that replaces your bike’s front wheel to turn into a handy three-wheeled bike, perfect for moving around in big cities. It consists of a two-wheeled base that allows you to transport light loads and attach different modules specifically designed for the AddBike+.These modules adapt your AddBike+ to transport heavier or bulkier loads, your shopping or even your children!

AddBike-Cargo-Bike-Conversion-Kit-fig- \(1\)

We welcome you to the Addbiker Family!
There is no need to invest in expensive and large cargo bikes. Thanks to the AddBike+ you can quickly and easily turn your bike into a compact cargo bike. This document only concerns the Carry’Box and is complementary to the “AddBike+ Instruction Manual”. This module is compatible with the AddBike and AddBike+

General Warning

WARNING!
This symbol indicates a hazard that could result in serious injury if the instructions are not followed.

CAUTION!
This symbol indicates a hazard that may result in minor injury if the instructions are not followed.

TIP!
This symbol indicates advice for the use or maintenance of your AddBike+ Before installing this module on your AddBike+, make sure you have read and understood the “AddBike+ Instruction Manual”. Read and follow the instructions in this guide: Read the entire guide carefully and follow the instructions to use the Carry’Box module safely.

If you do not understand certain indications, please contact your AddBike+ dealer or contact AddBike+ directly at: [email protected]. Please keep this manual for future reference. It is also important to take into account the directions for the use of the AddBike+ and that of the bike on which you are installing the AddBike+.The AddBike Company disclaims all liability in case of non-compliance with the instructions in this Instruction Manual and case of modification of the product by the user.

Using the Carry’Box Module

The Carry’Box module is designed to be used on the AddBike+ produced by our company. Do not try to install or use this module on other cargo bikes or a classic bike. The Carry’Box module is not designed to be stored outdoors for an extended period. It must be stored in a dry place away from corrosive products.

Carry’Box Glossary

AddBike-Cargo-Bike-Conversion-Kit-fig- \(2\)

Contents of the Carry’Box box
Le module Carry’Box est livré dans un carton contenant :

  • 1 compact slat ;
  • The textile part of the module (black and white) ;
  • The module’s textile lid (black);
  • 2 upper tubes ;
  • 2 front tubes ;
  • 1 crossbar ;
  • 2 BHC M5x30 screws ;
  • 4 BHC M5x20 screws;
  • Carry’Box Instruction Manual.

Before assembling the Carry’Dog module on your bike, remember to check that the product is in good general condition (no scratches, no bent parts).

Installing the Carry’Box
The Carry’Box module must be installed and uninstalled as explained. Improper installation can lead to accidents that could cause serious injury. We advise you to install the Carry’Box on the AddBike+ before installing it on your bike. For the installation/deinstallation you will need a size 3 Allen key:

  • Screw the provided compact slat at the bottom of the front tubes with 4 BHC M5x20 screws. Refer to the image below.AddBike-Cargo-Bike-Conversion-Kit-fig- \(4\)
  • Illustration 3 – Fixing the compact slat to the front tubes
  • Unscrew the 2 screws as shown below, situated on the AddBike+ seat. Then unscrew the screws on each side of the AddBike+ backrestAddBike-Cargo-Bike-Conversion-Kit-fig- \(5\)
  • Insert the front tubes of the compact slat into the seat of the AddBike+. Make sure that the screw holes are in lineAddBike-Cargo-Bike-Conversion-Kit-fig- \(6\)
  • Screw in the previously removed screws located in the seat of the AddBike+, by inserting them through the holes in the front tubes.AddBike-Cargo-Bike-Conversion-Kit-fig- \(7\)
  • Install the textile as shown in illustration 7:
    • The front tubes go into the textile’s white sleeves
    • The back of the textile simply goes in front of the backrestAddBike-Cargo-Bike-Conversion-Kit-fig- \(8\)
  • At the back of the module, hook the 3 textile straps around the backrest of the AddBike+, starting with the bottom one;
  • Tighten the fabric on both sides, centring the fabric on the backrest as much as possible.
  • None of the AddBike+ cables should be stuck in the straps.AddBike-Cargo-Bike-Conversion-Kit-fig- \(9\)
  • Insert the top tubes into the holes in the backrest and front tubes at the same time. If they do not match, you have positioned the top tube in the wrong direction;
  • Screw the previously removed backrest screws by inserting them through the holes in the upper tubes;
  • Put the crossbar through the lid sleeve as shown in illustration12.AddBike-Cargo-Bike-Conversion-Kit-fig- \(12\)
  • Secure the crossbar between the upper tubes and the front tubes using BHC M5x30 as shown in illustrations 13a and 13b.
  • Open the upper flaps on each side of the module by pulling on the Velcro as shown in illustration 14.AddBike-Cargo-Bike-Conversion-Kit-fig- \(15\)
  • Fold the fabric over the upper tubes and secure it on the velcro as shown in illustration 15.AddBike-Cargo-Bike-Conversion-Kit-fig- \(16\)
  • Close the Carry’Box by putting the lid onto the fabric as shown in illustrations 16a and 16b.AddBike-Cargo-Bike-Conversion-Kit-fig- \(17\)AddBike-Cargo-Bike-Conversion-Kit-fig- \(18\)
  • If you wish to use the Carry’Box without the lid, all you must do is not put it on the crossbar while building it.

Using the Carry’Box
Rules related to the use of the Carry’Box When loading the Carry’Box, you must be extremely careful that the load isn’t bigger than the maximum Carry’Box volume.

Check that

  • The load is properly put in the Carry’Box;
  • The load doesn’t exceed the height and width of the Carry’Box;
  • The transported load mustn’t interfere with the fork’s movement, the wheels, and the handlebar.

The load mustn’t exceed 35kg | 77lbs
Do not transport sharp objects in the Carry’Box, it could ruin the fabric. When transporting something in the Carry Box, check that the load is properly secured to prevent any movement that could lead to a loss of control.

  • Do not transport children in the Carry’Dog.
  • Driving the AddBike+ while loaded.
  • Refer to chapter 9C of the “AddBike+ Instruction Manual”.

Uninstalling the Carry’Box

  • Remove the crossbar by unfastening the screws holding it in place.
  • Undo the Velcro that maintains the fabric and put them to the other side of the upper tubes to free them.
  • Undo the screws holding the upper tubes to the backrest and remove them from the frame.
  • Loosen the straps at the back of the textile.
  • Remove the textile by sliding it through the sleeves.
  • Undo the screws holding the lower tubes and the seat together and remove the lower tubes.

Cleaning
The Carry’Box can be cleaned with a sponge and clear water. You can remove the textile part to easily clean it.

Warranty

The warranty of the Carry’Dog module is valid for 2 years after purchase. The product must be kept and used according to its instructions. Any damage resulting from improper use, insufficient maintenance or normal wear and tear is excluded from the guarantee.
The quality of the product through time depends strongly on:

  • The distance covered/ load transported
  • The driving style: the number of abrupt starts and brakings, winding roads at high speed (…)
  • Meteorological and environmental factors: ultraviolet rays, humidity, dirt, temperature, air salinity, contact with salt water
  • The state of maintenance: regular maintenance checks, maintenance products used

Assistance in case of problems
If a problem occurs with your Carry’Dog, please contact us via e-mail at [email protected] or you can contact your dealer. Both parties will offer assistance to solve your issue. You can consult the list of AddBike+ retailers, trained for construction and maintenance on www.add-bike.com.

References

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