datacolor TF-40 AutoLab TF Tube Free Laboratory Dispensers Instructions

datacolor TF-40 AutoLab TF Tube Free Laboratory Dispensers

Product Information

Specifications:

• Product Name: Datacolor AutoLab TF
• Dispenser Type: Tube-Free Laboratory Dispensers
• Power Requirements:
  • AutoLab TF-40: 1.4KVA
  • AutoLab TF-80: 1.4KVA
  • AutoLab TF-88: 1.4KVA
  • AutoLab TF-120: 1.6KVA
  • AutoLab TF-128: 2.0KVA
  • AutoLab TF-160: 2.2KVA
  • AutoLab TF-168: 2.2KVA
  • Power: 220 V, +/- 10 %, 50/60 Hz, Single phase, 3 wire (live, earth, and neutral)

Installation Instructions

Power Requirements:
The power supplied to the machine should be regulated and stable. Follow these steps:

1. Ensure a dedicated power line.
2. Use an AVR with overload capability.
3. Install a separate fuse circuit with an isolator.
4. If power interruptions are common, install a UPS.

Water Connection:
Connect the water inlet to the water filter and system as follows:

• Water inlet connection: 1/2 connector with inner diameter of 1/2 (approx 12.5mm).
• Water filter outlet connection: 4*6mm brass connector.
• System water inlet connection: 4*6mm brass connector.

Drainage:
Connect the water drain using a 5*8mm quick-fit connector. Use 8mm outer diameter piping for drainage.

Air Filter Installation:
To protect the system components, install a 1-micron air filter before air enters the system.

Dimensions and Weights:

Product Name| Dimensions (mm) unpacked| Weight (kg) unpacked| Dimensions (mm) packed| Weight (kg) packed
---|---|---|---|---
AutoLab TF-40| 1824x1423x2007| 600| 2390x2000x2260| 900

FAQ:

• Q: What should I do if the power supply is unstable?
  A: Install an AVR with overload capability and a UPS if interruptions are common.

• Q: Do I need to install additional filters for the water supply?
  A: If the water contains impurities, consider adding a pre-filter in addition to the supplied water filter.

• Q: How do I ensure proper drainage for the system?
  A: Connect the water drain using a 5*8mm quick-fit connector and use appropriate piping for drainage.

• Q: Why is an air filter recommended before the air enters the system?
  A: To prolong the life of the air cylinder and solenoid valve on the system by filtering out impurities in the air.

Addendum: Important safety note before operating or using the Datacolor Autolab Dispensing System: In light of the prevalent use of smartphones and smart devices in the daily operations of our customers, it is crucial to underscore the significance of adhering to safety protocols, ensuring ongoing training, and regularly updating documentation related to product usage. It is strongly recommended that all personnel refrain from carrying smartphones, smart devices, or magnetic items near the Autolab Dispensing System. In rare instances, we have observed that these devices may cause interference, potentially compromising the dispenser’s intended operation and posing a safety risk.

INSTRUCTION

General environment
The unit environment should be as follow:

• Room temperature should be stable within the limits of 18 to 26 degrees centigrade.
• Humidity should be within the range 40% to 80% RH.
• The unit should be installed in a relatively dust-free area, out of direct line of any air-conditioning airflow.
• System should be installed in a vibration free environment.

Services requirements

• Power****
  Product Name| AutoLab TF-40| AutoLab TF-80| AutoLab TF-88| AutoLab TF-120| AutoLab TF-128| AutoLab TF-160| AutoLab TF-168
  ---|---|---|---|---|---|---|---
  Power Wattage| 1.4KVA| 1.4KVA| 1.4KVA| 1.6KVA| 2.0KVA| 2.2KVA| 2.2KVA

  • Power 220 V, +/- 10 %, 50/60 Hz. Single phase, 3 wire (live, earth and neutral). Please refer to above table for power wattage requirements
  • An AVR (mains voltage regulator), with up to 150% / 10 second overload capability, 0.1 second response time, is supplied with the system, to minimise effects of varying power supply or spikes. However power supplied to the machine
  • should be regulated, and should be supplied as a stable dedicated power line. A separate fuse circuit, with isolator, should be provided.
  • If the mains power line is prone to interruptions and failures, a UPS should be installed.
  • Power sockets for the computer and printer are required

• Water Supply

  • Mains Water – 1 to 2 kg/cm² (13-26 psi).
  • A water filter is supplied with the system, which should be connected in-line with the water inlet to the dispenser. If the water pressure is substantially higher than 2 kg/cm², a water pressure regulator MUST be fitted in line before connecting to the water filter. The water filter is only rated for water pressures as stated above. If the water is supplied at a higher pressure, it may cause the water filter to break.
  • The mains water inlet should be connected to the inlet of the water filter, which has a 1/2” connector, using a water pipe with inner diameter of 1/2”. (1/2” is equivalent to approx 12.5mm).
  • The outlet of the water filter has a 46mm brass connector, which should be connected to the water inlet of the system, which has a 46mm brass connector, using a length of pipe of outer diameter 6mm and inner diameter 4mm.
  • This pipe is supplied with the system for this connection.
  • If the water contains a large amount of algae, dirt etc. a pre-filter should be added in addition to the water filter supplied (5 micron). If water is highly aerated, then a de-aeration unit should be installed.

• Drain
  Water drain uses a 5*8mm quick-fit connector. Piping of 8mm outer diameter should be used to connect from the various drain outlet points of the water tanks, as show below in appropriate diagram, to the main drain of the laboratory

• Air Supply

  • A clean and dry air supply is required, no lubrication, 4.5-6.0 kg/ cm² (60-80 psi). Connection of air should be made to the 10 * 8 mm “quick-fit” air-inlet connector on the dispenser, as shown in the relevant diagram below, using compressed air piping with a 10mm outer diameter.
  • It is suggested to install a 1 micron air filter (or finer) before the air goes into the system to elongate the life time of the air cylinder and solenoid valve on the system.

Dimensions and weights

Product Name| AutoLab TF- 40| AutoLab TF- 80| AutoLab TF- 88| AutoLab TF-120| AutoLab TF-128| AutoLab TF-160| AutoLab TF-168
---|---|---|---|---|---|---|---
Dimensions Width (mm) unpacked| 1824| 2350| 2397| 2876| 2923| 3402| 3449
Dimensions Depth (mm) unpacked| 1423| 1423| 1725| 1423| 1725| 1423| 1725
Dimensions Height (mm) unpacked| 2007| 2007| 2007| 2007| 2007| 2007| 2007
Weight (kg) unpacked| 600| 1050| 1090| 1210| 1250| 1330| 1450
Dimensions Width (mm) packed| 2390| 3170| 3170| 3670| 3670| 4230| 4230
Dimensions Depth (mm) packed| 2000| 2000| 2150| 2150| 2150| 2150| 2150
Dimensions Height (mm) packed| 2260| 2260| 2260| 2260| 2260| 2260| 2260
Weight (kg) packed| 900| 1470| 1510| 1670| 1710| 1840| 1960

PC requirements for AutoLab systems

If PCs are to be purchased locally or supplied by the customer, the following is the minimum specification of PC required:
Intel(R) Celeron(R) processor 450 [2.2GHz, 512KB L2, 800MHz FSB] 2GB DDR3-800MHz SDRAM [1 DIMM] 17” colour monitor
40 GB Hard Drive
52X CD-ROM drive
Network card
Windows XP /SP3(must) , 32/64 bits
Windows 7 ( 32/64 Bits)
English PS/2 Keyboard
Mouse

1 RS232 Com ports required for PC for TF dispenser or SPS solution maker. If fabric weigh scale is required to connect to TF dispenser PC, then this PC requires 2 RS232 COM ports, instead of 1. No spare PCI or ISA slots required
PCs should also include network card/connectors and necessary cabling etc, to allow PCs to be networked together

Connection of dispensers and solution makers to PCs.
One PC controls each model of AutoLab TF dispenser.
An RS-232 cable running between the PC and TF dispenser is supplied with each system.
Standard length of cable is shown below:
Model Standard cable length
AutoLab TF all models 15 m

Space requirement for AutoLab TF systems

Please refer to below drawings which indicate the suggested space requirements in the laboratory for each type of AutoLab TF system. There are several important items that you need to pay attention to during the positioning of machine:

• The location of main power circuit breaker is recommended to be as close to the machine as possible. A 15-metre power cable is supplied with the machine; make sure the mains circuit breaker does not exceed this length.
• You need to keep at least 60cm width all around the machine, for easy access when servicing the machine
• A 15-metre PC-to-Dispenser communication cable is supplied with the machine; make sure the location of computer table does not exceed this range, taking into consideration the communication cable may need to be routed up into the ceiling.
• Do NOT install system near to air conditioning unit outlet, or next to a door, since this may make the scale unstable
• AutoLab TF-40 system
• AutoLab TF-80 system
• AutoLab TF-88 system
• AutoLab TF-120 system
• AutoLab TF-128 system
• AutoLab TF-160 system
• AutoLab TF-168 system

Area requirement for AutoLab TF systems

Area requirement for AutoLab TF-40 system

Area Requirement for AutoLab TF-80 system

Area requirement for AutoLab TF-88 system

Area requirement for AutoLab TF-120 system

Area requirement for AutoLab TF-128 system

Area requirement for AutoLab TF-160 system

Area requirement for AutoLab TF-168 system

Water drain position for AutoLab TF systems

This section indicates the water drain position of AutoLab TF systems. Customer is suggested to arrange the drain pipe follow by the diagram. Please notice the drain hole is only use when the dye solution bottle broken and leak liquid will be drain out through the holes.

• Requirement for AutoLab TF-40 system
• Requirement for AutoLab TF-80 system
• Requirement for AutoLab TF-88 system
• Requirement for AutoLab TF-120 system
• Requirement for AutoLab TF-128 system
• Requirement for AutoLab TF-160 system
• Requirement for AutoLab a TF-168 system

Connection position for AutoLab TF systems

• The diagrams include in this section indicates the main connection for AutoLab TF systems. These connections include the main power plug; main water plug; water drain and main air plug.

Requirement for AutoLab TF-40 system

Requirement for AutoLab TF-80 system

Requirement for a AutoLab TF-88 system

Requirement for a AutoLab TF-120 system

Requirement for a AutoLab TF-128 system

Requirement for AutoLab a TF-160 system

Requirement for AutoLab a TF-168 system

Documents / Resources

| datacolor TF-40 AutoLab TF Tube Free Laboratory Dispensers [pdf] Instructions
TF-40 AutoLab TF Tube Free Laboratory Dispensers, TF-40 AutoLab TF, Tube Free Laboratory Dispensers, Free Laboratory Dispensers, Laboratory Dispensers
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