PEAK 407-HP Four Post Lift Instruction Manual

: June 17, 2024
: PEAK

Table of Contents

PEAK 407-HP Four Post Lift
Product Information
PRODUCT FEATURES AND SPECIFICATIONS
INSTALLATION REQUIREMENT
STEPS OF INSTALLATION
EXPLODED VIEW
PARTS LIST
Illustration of hydraulic valve for power unit
TEST RUN
OPERATION INSTRUCTIONS
MAINTENANCE SCHEDULE
TROUBLESHOOTING
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PEAK 407-HP Four Post Lift

PEAK-407-HP-Four-Post-Lift-PRODUCT

Product Information

Specifications

Model| Lifting Capacity| Lifting Height| Lifting Time| Overall Length (Inc. Ramps)| Overall Width| Overall Height| Width Between Columns| Motor
---|---|---|---|---|---|---|---|---
407-HP| 3200KG| 2120mm| 35S| 5007mm| 2409mm| 2455mm| 2167mm| 220V: 3.0HP

Installation Requirement

Tools Required:

Tape Measure (7.5m)
Carpenter’s Chalk
Hammer
Screw Sets
Level Bar
Pliers
English Spanner (12)
Lock Wrench
Wrench set (12#, 13#, 14#, 15#, 17#, 19#, 24#, 30#)
Socket Head Wrench (3#, 5#, 6#, 8#)

Equipment Storage and Installation Requirements:
The equipment should be stored or installed in a shady, normal temperature, ventilated, and dry place.

Equipment Handling:
The equipment should be unloaded and transferred by forklift.

Steps of Installation

Check the Parts Before Assembly:

Packaged lift and Hydraulic Power Unit (See Fig. 5).

FAQ

Q: Can the lifting capacity be exceeded?
A: It is not recommended to exceed the specified lifting capacity as it can pose a safety risk and damage the equipment.

PRODUCT FEATURES AND SPECIFICATIONS

4-POST MODEL 407-HP FEATURES

Single cylinder drive and transmission by cable
Single point manual safety release, more convenient and reliable for decent operation.
Four mechanical locking devices, each equipped with both primary and secondly safety locks.
Power-side column can be installed at both side, front or rear.
Non-skid diamond platforms and adjustable safety lock ladders.
Optional kits: Rolling jack, caster kits,oil tray.

$PEAK-407-HP-Four-Post-Lift-FIG- $1$$

MODEL 407-HP SPECIFICATIONS

Model

| ****

Lifting Capacity

| ****

Lifting Height

| ****

Lifting Time

| Overall Length (Inc. Ramps)| ****

Overall Width

| ****

Overall Height

| Width Between Columns| ****

Motor

---|---|---|---|---|---|---|---|---

407-HP

| ****

3200KG

| ****

2120mm

| ****

35S

| ****

5007mm

| ****

2409mm

| ****

2455mm

| ****

2167mm

| ****

220V: 3.0HP

INSTALLATION REQUIREMENT

TOOLS REQUIRED

$PEAK-407-HP-Four-Post-Lift-FIG- $2$$

Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place.

The equipment should be unload and transfer by forklift.

SPECIFICATIONS OF CONCRETE (See Fig. 4)

Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.

Concrete must be thickness 100mm minimum and without reinforcing steel bars,and must be dried completely before the installation.
Concrete must be in good condition and must be of test strength 3,000psi(210kg/cm²) minimum.
Floors must be level and no cracks.

$PEAK-407-HP-Four-Post-Lift-FIG- $4$$

POWER SUPPLY
The electrical source must be 2.2KW minimum. The source cable size must be 2.5mm² and in good condition of contacting with floor.

STEPS OF INSTALLATION

Check the parts before assembly

Packaged lift and Hydraulic Power Unit (See Fig. 5). $PEAK-407-HP-Four-Post-Lift-FIG- $5$$
Open the outer packing carefully, check the parts according to the shipment list. (See Fig. 6). $PEAK-407-HP-Four-Post-Lift-FIG- $6$$
Take off the drive-in ramps and columns (See Fig.7 ). $PEAK-407-HP-Four-Post-Lift-FIG- $7$$
Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the power-side platform, then remove the package stand.
Move aside the parts and check the parts according to the shipment parts list(See Fig. 8). $PEAK-407-HP-Four-Post-Lift-FIG- $8$$
Open the carton of parts and check the parts according to the parts box list (See Fig. 9). $PEAK-407-HP-Four-Post-Lift-FIG- $9$$
Check the parts of the parts bag according to the parts bag list (See Fig. 10). $PEAK-407-HP-Four-Post-Lift-FIG- $10$$

Use a carpenter’s chalk line to establish installation layout as per Fig.11. Make sure the size is right and base is flat (see Fig. 11). Note: Reserve space front and behind the installation site. $PEAK-407-HP-Four-Post-Lift-FIG- $11$$

Install cross beams. The cross beam opening towards inside, the power-side column need to be installed close to the rotational safety device. (See Fig.12, Fig.13).

$PEAK-407-HP-Four-Post-Lift-FIG- $12$$

Install the Safety Ladders.

Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the four lower nuts to be at the same position. Then install the safety ladder (See Fig. 14). $PEAK-407-HP-Four-Post-Lift-FIG- $14$$
Install Safety Ladders (See Fig. 15).

$PEAK-407-HP-Four-Post-Lift-FIG- $15$$

Put the cross beams to the same height and lock at the safety ladder (See Fig. 16).

$PEAK-407-HP-Four-Post-Lift-FIG- $16$$

Install power-side platform.

Install the power-side platform on the cross beams by a fork lift or manual, offset the cross beams to outside a little until the pulleys of both platforms enter into the cross beams opening (See Fig.17). Aligning holes on the power-side platform and cross beam, then screw up the bolts. $PEAK-407-HP-Four-Post-Lift-FIG- $17$$
Install tire stop plate with bolts and washer on the platform: Tighten the platform on cross beam B with bolts, tighten the tire stop plate on cross beam A with bolt.
Note: The bolts for the side with tire stop plate are longer than the side without tire stop plate, pay attention when choosing the bolts (See Fig.18)

$PEAK-407-HP-Four-Post-Lift-FIG- $18$$

Install offside platform and limit block, then install the bolts for the platform strengthen plate, check the plumbness of columns with level and adjusting with the shims (See Fig. 19).

$PEAK-407-HP-Four-Post-Lift-FIG- $19$$

Illustration for cable installation

The cables pass through the platform to the columns according to the number of the cables (See Fig. 20). $PEAK-407-HP-Four-Post-Lift-FIG- $21$$
NO. Cable| 1| 2| 3| 4
---|---|---|---|---
Length (inc. cable fitting)| 4595mm| 10156mm| 5997mm| 8726mm
The cable goes through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 21). $PEAK-407-HP-Four-Post-Lift-FIG- $22$$
Illustration for platform cables (See Fig. 22).

$PEAK-407-HP-Four-Post-Lift-FIG- $23$$

Install connecting bar for safety device and release handle (See Fig. 23).

$PEAK-407-HP-Four-Post-Lift-FIG- $24$$

$PEAK-407-HP-Four-Post-Lift-FIG- $25$$

Install power unit, articulated casing tube

Note: Power unit must be installed the same side as the safety release handle.

Install Power unit on the cross beam A, the installation of Connection tube is as Fig.24

$PEAK-407-HP-Four-Post-Lift-FIG- $26$$

Install Hydraulic System

For power unit install to the column at the side of cross beam A (See Fig. 25)
Note: Oil hoses connected to oil cylinder must be passed above the cable to avoid the oil hose scratched by cable.

$PEAK-407-HP-Four-Post-Lift-FIG- $27$$

Install Electrical System
Connect the power source on the data plate of Motor.

Note:

For the safety of operators, the power wiring must contact the floor well.
Pay attention to the direction of rotations when using 380V, three phase motors.

Single phase motor

Connecting the two power supply wire (fire wire L and zero wire N) to terminals of AC contactor marked L1, L3 respectively.
Connecting the two motor wires to terminals of AC contactor marked T1, T3.
Connecting A1 to L3 of AC contactor.
Connecting the two wires of the button switch to the terminals of AC contactor marked A2, L1.

$PEAK-407-HP-Four-Post-Lift-FIG- $28$$

Install spring and safety cover of cross beam (See Fig. 27).

Install folding drive-in ramp, jack tray and plastic oil tray (See Fig. 28).

According to the below diagram screw up the bolts (M16*30), then install the drive-in ramp.

$PEAK-407-HP-Four-Post-Lift-FIG- $30$$

Item	Part#	Description	QTY.
7-1	1104543020A	Folding drive-up ramp Assy.①	2
7-2	1104543021A	Folding drive-up ramp Assy.②	2
7-3	1104543021	Connecting Pin	4
7-4	10209010	Hair Pin φ10	8

Fold up the blocker after the installation.Fig.29
After the car is parked on the hoist, fold the front half of the board up.

Installation of optional kits.

Install caster kits or Rolling jack (See Fig. 30)

$PEAK-407-HP-Four-Post-Lift-FIG- $32$$

Item	Part#	Description	QTY.
73-1	11410042A	Support bracket	4
73-2	10209125	Hex bolt M10*30	16
73-3	10209039	φ10 Lock washer	16
73-4	10209022	φ10 Washer	16
73-5	10209021	Hex nut M10	16
73-6	10410035	Universal wheel(6’’)	4
73-7	11410034	Connecting pin φ19*216	4
73-8	10209012	Hair Pin φ3.2	8

Install the anchor bolts.

Prepare the anchor bolts (See Fig. 31).
Check the plumbness of columns with leveling instrument and adjusting with the shims.
Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Do not tighten the anchor bolts (See Fig. 32).
Note: The tightening torque for the anchor bolt is 150N.m ,Anchor bolts driven into the ground at least 90mm.

$PEAK-407-HP-Four-Post-Lift-FIG- $34$$

EXPLODED VIEW

$PEAK-407-HP-Four-Post-Lift-FIG- $35$$

EXPLODED VIEW of Power-side platform

$PEAK-407-HP-Four-Post-Lift-FIG- $36$$

PARTS LIST

FOR MODEL 407-HP

Item	Part#	Description	407- HP	NOTE
1	11410075	Offside Column	3
2	11410074	Power-side Column	1
3	1104542001B	Cross Beam A	1
4	1104553001B	Offside Platform	1
5	1104553001A	Power-side Platform	1
6	1104542001B	Cross Beam B	1
7	1104543020C	Folding Drive-in ramp	2
8	10201002	Hex Bolt M8*16	6
9	10209033	Washer φ8	44
10	10209005	Self locking Nut M8	28
11	11423004	Cylinder fixed ring	1
12	1004536000	Cylinder φ80*1041	1
13	1104533013A-01	Cable connecting plate	1
14	10410012	Hex Nut M24	1
15	10201005	Split Pin φ4*50	1
16	81513006	Manual power unit	1
17	10420175A	Hex nut M20	8
17A	10209066	Hex Nut M16	8
17B	1104541002	Cable adjustment sleeve	4
17C	1104541001	Cable cushion tube	4
18	11410073-01	Safety ladder L=2324	4
19	1104543009A	Pulley pin φ30*86.5	4
20	10481005	Wash φ30	21
21	1104543011	Pulley φ167*16	2
22	1004542002	Bronze Bush Φ36Φ30.115	6
22A	10620141	Bronze Bush φ36φ30.124	4
23	10209034	Washer φ8	22
24	10410013	Hex Bolt M16*30	8
25	10420137	Lock washer φ16	8
26	10420029	Washer φ16	8
27	10410014	Hex Bolt M16*35	4
28	11410015-1	Tire stop plate	2
29	10206006	Washer φ12	8
30	10420026	Lock washer φ12	4
31	10410105	Hex Bolt M12*20	4
32	10410016A	Slide block 813838mm	16
33	10410017	Socket bolt M8*40	16
34	10201090	Shim(1mm)	20
10620065	Shim(2mm)	20
35	1004553003	Cable 8*4595mm	1
36	1004553004	Cable 8*10156mm	1
37	1004553002	Cable 8*5997mm	1
38	1004553001	Cable 8*8726mm	1
39	85090099	Socket Bolt M10*90	2
39A	85090332	Socket BoltM10*70	1
40	1104552001	Connecting bar φ19*1934.5mm	2
---	---	---	---	---
41	11410024	Articulated casing tube	1
42	10209032	Socket bolt M8*25	6
43	10217005	Plastic ball M10	1
43A	10209056	Self locking Nut M10	1
44	10410025	Socket bolt M8*35	4
45	11410026	Safety release handle	1
45A	11410100	Extension release handle	1
45B	1004554006	Handle rope	1
46	10209004	Rubber ring φ8φ203	4
47	10209003	Hex Bolt M8*25	8
47A	10209043	Hex Bolt M8*20	4
47B	10217002	Hex Nut M8	4
48	10420166	900 Fitting	1
49	11420243	Straight Fitting for cylinder 1/4JIC(M)*3/8NPT(M)	1
49A	11420245	Straight Fitting G3/8(F)*3/8NPT(F)	1
49C	11209119	Compensation Valve	1
49C	10201020	90 degree fitting 1/4JIC(M)*3/8NPT(M)	1
50	1004553005	Oil hose (1 straight 1 bend)1/4*2318mm	1
51	10420120	Extended straight fitting with nut	1
52	1004543008-01	Oil hose (1 straight 1 bend)1/4*1420mm	1
53	10209060	900 Fitting for power unit	1
54	10420095	Straight fitting	1
55	1004553006	Oil return hose L=5249mm	1
56	1004533008	Protective hose φ2011400mm	1
57	10209145A	Cup head bolt with washer M6*12	8
58	1104542012	Plastic cover for cross beam	4
59	1004542001	Spring φ142.050	4
60	10410146	Spring φ142.075	4
61	10209059	Anchor bolt 3/4*5-1/2	16
62		Parts box	1
63	114551003	90° installing plate	1
64	1004543006	Slider 1064029	1
65	1104533013A-01	Piston rod coupling	1
66	10640109	Wash φ2535442	1
67	1104533017A-01	Pulley pin φ25*77.5	2
68	1104543019	Pulley adjustment sleeve φ4049	2
69	1104543016	Pulley adjustment sleeve φ40418	1
70	1104543017	Pulley φ167*25	4
71	1104533024	Cushion tube φ40423	2

Optional Parts
72| 11410040| Jack tray| 1|
73| 1040801| Caster kit| 4|
74| 96600002| Rolling Jack J5H| 1|
76| 10410039| Oil tray| 4|

CYLINDERS EXPLODED VIEW (10045360)

Item	Part#	Description	407- HP
12-1	10420059	Dust RingФ30Ф38(5～6.5)	1
12-2	10420060	Y- Ring Ф30Ф408	1
12-3	11420061	Head Cap	1
12-4	10420062	O- Ring Ф81.5*3.55	1
12-5	1004536001A	Bore Weldment	1
12-6	1104536002	Piston Rod	1
12-7	11420065	Pin	1
12-8	10420066	Support Ring Ф74Ф8015*3	1
12-9	10420067	Y- Ring OSI Ф70Ф806	1
12-10	11420068	Piston	1

CROSS BEAM EXPLODED VIEW (10410003/10410006)

$PEAK-407-HP-Four-Post-Lift-FIG- $38$$

Item	Part#	Description	407- HP
3-2	10206032	Snap ring φ25	2
3-4	10410099	Spring φ14φ2.5100	2
3-5	1104542008-01	Connecting bar for safety lock	2
3-7	1104572003A	Self locking Nut M12	4
3-8	1104542011A-01	Rotational safety lock device	2
3-9	1104542006-01	Pulley Pin φ30*100	4
3-10	1104542007	Pulley pin sleeve φ40φ451.5	4
3-11	10209010	Snap ring φ10	4
3-12	10420035	Tension pulley	4
3-13	11420174	Spacer φ1845.5	4
3-14	11420171	Pin φ19*98	12
3-15	11420175	Slack-cable safety lock (Left & Right)	2/ea.
3-16	11420172	Pin Bush φ25331	8
3-17	10206019	Snap ring φ19	24
3-18	10420037	Snap ring φ16	16
3-19	11420038	Pin φ16*98	8
3-20	10420138	Socket Bolt M6*16	8
3-21	10209149	Lock washer φ6	8
3-22	10420045	Washer φ6	8
3-23	11420044	Limit block	4

Power unit (81513006) exploded view：

$PEAK-407-HP-Four-Post-Lift-FIG- $39$$

Parts list for 220V/50Hz, Single Phase

Item	Part No.	Description	Qty
1	81400180	Rubber Pad	2
2	81400250	Starting capacitor	1
3	81400200	Running capacitor	1
4	1061K052	Cup Head Bolt with washer	6
5	81400527	Cover of Motor Terminal Box	2
6	81400363	Motor Connecting Shaft	1
7	80101013	Manifold block	1
8	10209149	Washer	4
9	81400276	Iron plug	1
10	81400259	Red rubber plug	1
11	85090142	Socket bolt	4
12	81400280	Gear pump	1
13	10209034	Washer	2
14	81400295	Socket bolt	2
15	81400365	O ring	1
16	10209152	Ties	1
17	85090167	Magnet	1
18	81400290	Filter	1
19	81400413	Steel Motor	1
20	80101036	Push button	1
21	10420070	Switch button	1
22	41030055	AMGO power unit label	1
23	80101037	Motor terminal box cover	1
24	81400560	Throttle valve	1
25	81400266	Relief valve	1
26	81400284	Inner hex iron plug	1
27	81400452	Hair pin	1
28	81400451	Release valve handle	1
29	10209020	Plastic ball	1
30	81400421	Release valve nut	1
31	81400422	Shim	1
32	81400449	Valve Seat	1
33	81400567	Release Valve	1
34	80203001	Check Valve	1
35	81400375	Oil suction pipe	1
36	81400376	Oil return pipe	1
37	81400364	Clamp	1
38	81400263	Oil tank cap	1
39	81400320	Oil tank	1

Illustration of hydraulic valve for power unit

$PEAK-407-HP-Four-Post-Lift-FIG- $40$$

TEST RUN

Fill the reservoir with Hydraulic Oil about 6L (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#).
Press the control button, the cables will be strained. Check whether the cables match the pulley. Make sure the cables are not across.
Press the release valve handle to lock the cross-beam to the safety ladders, and then adjust the platforms to be level by adjusting the nuts of safety ladders.
Adjust the cable fitting hex nuts to make platforms and four safety locks work synchronously. You need to run the lift up and down for several times, meanwhile do the synchronous adjustment till the four safety devices can lock and release at the same time.
Adjust the clearance between the column and the plastic slider of cross-beam to about 2mm, do not tighten the bolts of the sliding block, let the sliding block can be turned after installing the bolts
After finishing the above adjustment, test running the lift with load. Run the lift with platforms in low position first, make sure the platforms can rise and lower synchronously and the safety device can lock and release synchronously. And then test run the lift to the top completely. If there are anything improper, repeat the above adjustment.

Circuit Diagram of Hydraulic System

$PEAK-407-HP-Four-Post-Lift-FIG- $41$$

OPERATION INSTRUCTIONS

To lift vehicle

Keep clean of environment near the lift.
Drive vehicle to the platform and put on the brake.
Take off the drive-in ramp, install rear wheel stop plates to the drive-in ramp position.
Turn on the power and press the control button, raise the lift to the working position.
Note: make sure the vehicle is steady when the lift is raised.
Press the release valve handle to lock the lift in the safety position. Make sure the safety device is locked at the same height.

To lower vehicle

Be sure the clearance of around and under the lift, only leaving operator in lift area.
Press the control button, the lift will be raised for 3-5 seconds, then pull down the cable from safety release handle, make sure the safety device released, press the release valve handle by the other hand, then the lift starts being lowered automatically.
Drive away the vehicle when the lift is lowered to the lowest position. Take off the rear wheel stop plates and install drive-in ramp, then left the lift.
Turn off the power.

MAINTENANCE SCHEDULE

Monthly:

Lubricate cable with lubricant;
Check all cable connection, bolts and pins to insure proper mounting;
Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage;
Lubricate all rollers, safety devices with 90wt. gear oil or equivalent.

Every six months:

Make a visual inspection of all moving parts for possible wear, interference or damage.
Check and adjust as necessary, equalizer tension to insure level lifting.
Check columns for plumbness.

Oil cylinder maintenance:
In order to extend the service life of the oil cylinder, please operate according to the following requirements.

Recommend to use N46 anti-wear hydraulic oil.
The hydraulic oil of the lifts should be replaced regularly during using. Replace the hydraulic oil 3 months after the first installation, Replace the hydraulic oil once a year afterwards.
Make at least one full trip raising and lowering per day. For exhausting the air from the system, which could effectively avoid the corrosion of the cylinder and damage to the seals caused by presence of air or water in the system.
Protect the outer surface of the oil cylinder’s piston rod from bumping and scratching, and timely clean up the debris on the oil cylinder dust-ring and the piston rod.

TROUBLESHOOTING

TROUBLE	CAUSE	REMEDY
Motor does not run	1. Start Button does not work

2. Wiring connections are not in good condition

3. Motor burned out

4. AC contactor burned out

| 1.Replace start button 2.Repair all wiring connections

**** 3.Repair or replace motor 4.Replace AC contactor

Motor runs but the lift is not raised| 1. Motor runs in reverse rotation

2. Release valve in damage

3. Gear pump in damage

4. Relief valve or check valve in damage 5.Low oil level

| 1.Reverse two power wire
2.Repair or replace
3.Repair or replace
4.Repair or replace
5.Fill tank
Lift does not stay up| 1. Release valve out of work

2 Relief valve or check valve leakage. 3.Cylinder or fittings leaks

| Repair or replace
Lift raises too slow| 1. Oil line is jammed

2. Motor running on low voltage

3. Oil mixed with Air 4.Pump leaks 5.Overload lifting

| 1.Clean the oil line 2.Check electrical system

3. Fill tank

4. Repair or replace pump 5.Check load

Lift cannot lower| 1. Safety device are not in activated

2. Release valve damaged

| 1. Operate again

2. Repair or replace

LIFT DISPOSAL:
When the car lift cannot meet the requirements for normal use and needs to be disposed, it should follow local laws and regulations.

PEAK CORPORATION
No. 3 Luomu Road,Shishan Town,Nanhai District,Foshan(528225),Guangdong,China
Tel:86-757-81102815 81102805
Fax: 86-757-81102809
Email: peak@peaklift.cn http://www.peaklift.cn
Manual Part No.: 72203502
Revision Date: 2022/12